PF monomatic User Manual Download Page 16

Rev.: 2004-001-GB

 

16

8  Trouble shooting 

8.1  Replacing Welding Terminals 

The welding plugs should be checked frequently. If necessary they can easily replace in no time. 

1.  Switch off the device and disconnect it from the mains supply or generator! 

2.  Slip off the PVC-cap over the welding terminal. 

3.  Hold the front part of the brass contact with a pipe wrench and screw the welding terminal with a 8mm-wrench 

out of the brass contact. 

4.  The  red  welding  cable  has  to  be  equipped  by  a  welding  terminal  with  detection  tip!  You  have  to  use welding 

terminals that are delivered by PF only! 

5.  Screw  the  new  welding  terminal  tight  into  the  brass  contact  and  slip  the  PVC-cap  over  the  welding  terminal. 

Pay attention, that the PVC-cap is slipped over so far, that the welding terminal is left blank for about 15mm. 

 
1_0200_001 

Welding Terminal 4.7mm, standard 

1_0200_003 

Welding Terminal 4.0mm, standard 

2_0200_003 

Welding Terminal 4.7mm, Fusamatic (with detection tip) 

2_0200_004 

Welding Terminal 4.0mm, Fusamatic (with detection tip) 

1_0410_004 

PVC-Cap, red 

1_0410_003 

PVC-Cap, black 

 
 

8.2  Adapter 

For different fitting types different adapters are needed. In the following table you will find a selection of 
available adapters: 

1_0200_005  

FUSAMATIC-Adapter 4.7/4.7 

1_0200_006  

FUSAMATIC-Adapter 4.7/4.0 

1_0200_007  

FUSAMATIC-Adapter 4.0/4.7 

  
 

8.3  Start messages 

After switching on the device the following message appears on the display: 

 PF-Monomatic 
 Version 2.04AH 
 25 Working hours 
  

Row 1 and 2 show the 

type

 and 

firmware revision

 of the control box. 

Row 3 counts the total 

amount of working hours

 (summed up fusion times). 

After ten seconds the above shown display will disappear.  

In the following there could be shown system messages like 

error messages

 of previous welding 

cycles or 

service notes

, which can be aborted by pressing the red  STOP-key. 

 

Summary of Contents for monomatic

Page 1: ...e G m b H Ka rl Br ge r St r 10 DE 36304 A lsfe ld T el 49 6631 9652 0 Fa x 49 6631 9652 52 System Welding Device PF monomatic PF Schwei technologie GmbH Karl Br ger Str 10 DE 36304 Alsfeld Tel 49 0 6...

Page 2: ...Rev 2004 001 GB 2 Rev 2004 001 GB...

Page 3: ...ontrols and Plugs 8 5 Power Connection 9 5 1 Generator suitability 10 6 Starting a welding process 10 6 1 Preparation 10 6 2 Welding with the FUSAMATIC Mode 12 7 Other Functions 14 7 1 Function menu 1...

Page 4: ...should be carried out more often During the maintenance the machine will be upgraded to the current technical state Additionally you get a 3 month function guarantee for the maintained device The main...

Page 5: ...er to an ambient temperature of 20 C 2 4 Technical data Technical Data Technische Daten Monomatic ISO 12176 2 Class Klassifizierung P2 3 U S1 F A M Input Voltage Eingangsspannung 230V AC 185V 300V Inp...

Page 6: ...Rev 2004 001 GB 6...

Page 7: ...ldren away Do not allow other people touch the device or cables keep them away from your working place 5 Store up your device safely Unused machines should be kept in a dry and locked room inaccessibl...

Page 8: ...Rev 2004 001 GB 8 4 Controls and Plugs 1 DISPLAY 2 START 3 STOP 7 6 5 4 4 Power Switch 5 Welding Cable 6 Cable Holder 7 Power Supply Cable...

Page 9: ...s shall not be used at 230V power supply and vice versa When operating on a electric distributor or the main power supply of nominal 230V a min 16 Amps slow fuse comprising a residual current operated...

Page 10: ...20 75 mm 2kW 90 160 mm 3 2kW 180 710mm 4 5kW mechanically controlled 5kW electronically controlled For generators with insufficient control performance or voltage control it has to be selected 3 3 5...

Page 11: ...input voltage In case of generator use check that the voltage is at about 240 260V at nominal 230V nominal 110V 120V 130V AC Line 3 shows the input frequency Line 4 indicates that no fitting in conne...

Page 12: ...elding time Line 3 shows the fitting type and welding voltage Line 4 shows error messages respectively You have to compare the shown parameters with the parameters stated on the fitting In the case th...

Page 13: ...r messages respectively The welding process will stop automatically when the actual time reaches the nominal time This will be indicated by two bleeps and the following message Act time 0200s Nom time...

Page 14: ...u item START short Moves the cursor upwards STOP short Moves the cursor downwards START 3 sec Selects the marked menu item STOP 3 sec Cancels the function menu 7 2 Adjusting the display contrast By se...

Page 15: ...the system configuration menu the display will show a list of language indicators GB SE ES The indicators stand for GB English SE Swedish ES Spanish IT Italian DK Danish PT Portuguese DE German FR Fr...

Page 16: ...Welding Terminal 4 7mm standard 1_0200_003 Welding Terminal 4 0mm standard 2_0200_003 Welding Terminal 4 7mm Fusamatic with detection tip 2_0200_004 Welding Terminal 4 0mm Fusamatic with detection ti...

Page 17: ...ature of transformer is too high Let the device cool down for about 45 min Emergency cut out Welding was interrupted by pressing the STOP key Welding is faulty Frequency error Input frequency out of w...

Page 18: ...tacts Use an other fitting Service The recommended service interval of 12 months or 200 working hours is exceeded The device has to be checked by an authorized service point The device is still usable...

Page 19: ...Rev 2004 001 GB 19 9 Conformity Declaration...

Page 20: ...Rev 2004 001 GB 20...

Page 21: ...Rev 2004 001 GB 21...

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