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Routine Maintenance

11-5

Section 11

DC235

11.3 Seats, Upholstery, Canvas 
and Enclosures

Seat Slides and Swivel Bases 

Perform the following periodically: 

Inspect  and  tighten  mounting  screws

between seat slides and seat bottom. 

Inspect and tighten the mounting screws

attaching seat bases to boat. 

Keep  a  light  film  of  grease  on  manual

seat slides. 

Keep  a  light  film  of  grease  on  manual

seat adjusting mechanism. 

Clean electric seat slides. DO NOT use

harsh  chemicals  or  abrasives.  Lubrica-

tion is not required. 

Vinyl Upholstery

The  vinyl  upholstery  used  on  the  exterior

seats and bolsters and headliner in the cabin

should be cleaned with soap and water peri-

odically.  Stains,  spills  or  soiling  should  be

cleaned up immediately to prevent the pos-

sibility  of  permanent  staining.  When  clean-

ing,  rub  gently.  DO  NOT  use  products

containing  ammonia,  powdered  abrasive

cleaners,  steel  wool,  strong  solvents,  ace-

tone  and  lacquer  solvents  or  other  harsh

chemicals as they can permanently damage

or shorten the life of vinyl. Never use steam

heat, heat guns or hair dryers. 

Stronger  cleaners,  detergents  and  solvents

may  be  effective  in  stain  removal,  but  can

cause  either  immediate  damage  or  slow

deterioration. Lotions, sun tan oil, waxes and

polishes, etc., contain oils and dyes that can

cause stiffening and staining of vinyls. 

Dry  soil,  dust  and  dirt  -  remove  with  a

soft cloth. 

Dried  on  dirt  -  wash  with  a  soft  cloth

dampened with water. 

Variations in surface gloss - wipe with a

water-dampened  soft  cloth  and  allow  to

air dry. 

Stubborn  dirt  -  wash  with  a  soft  cloth,

dampened with Ivory Flakes® and water.

Rinse with clean water. 

Stubborn  spots  and  stains  -  spray  with

either  Fantastik  Cleaner®  or  Tannery

Car  Care  Cleaner®  and  rub  with  a  soft

cloth. Rinse with clean water. 

Liquid  spills  -  wipe  with  a  clean  absor-

bent cloth immediately. Rinse with clean

water. 

Food grease and oily stains - spray with

either  Fantastik  Cleaner®  or  Tannery

Car  Care  Cleaner®,  wiping  with  a  soft

cloth  immediately.  Be  careful  not  to

extend the area of contamination beyond

its  original  boundary.  Rinse  with  clean

water. 

Canvas and Side Curtains

Acrylic  canvas  should  be  cleaned  periodi-

cally by using a mild soap and water. Scrub

lightly  and  rinse  thoroughly  to  remove  the

soap.  Do  not  use  detergents.  The  top  or

accessories  should  never  be  folded  or

stored wet. 

After several years, the  acrylic  canvas may

lose some of its ability to shed water. If this

occurs,  wash  the  fabric  and  treat  it  with  a

commercially  available  water  proofing

designed for this purpose. Some leakage at

the  seams  is  normal  and  unavoidable  with

acrylic enclosures. 

Side  curtains  and  clear  connectors  can  be

cleaned  with  mild  soap  and  water.  Do  not

allow them to become badly soiled. Dirt, oil,

mildew,  and  cleaning  agents  containing

ammonia will shorten the life of the vinyl that

is used for clear curtains. After cleaning the

curtains  and  allowing  them  to  dry,  apply  a

non-lemon furniture polish or an acrylic plas-

tic  and  clear  plastic  protector  to  extend  the

life of the curtains. 

Vinyl curtains should be stored either rolled

or flat, without folds or creases. Folding the

curtains  will  make  permanent  creases  that

could cause the vinyl to crack. 

DO NOT use any polish containing lemon or

lemon scents; lemon juice attacks vinyl and

shorten its life. 

Summary of Contents for DC 235 DUAL CONSOLE

Page 1: ...OWNER S MANUAL MARCH 2017...

Page 2: ...U S Patents 8 113 137 Other patents pending...

Page 3: ...rdous situation which if not avoided could result in minor or moderate injury Indicates a potentially hazardous sit uation which if not avoided may result in property damage DANGER Exposure to carbon...

Page 4: ......

Page 5: ...2 2 2 5 Engine Stop Switch 2 2 2 6 Steering System 2 3 2 7 Trim Tabs 2 3 2 8 Optional Electronics 2 4 2 9 Compass 2 4 2 10 Control Systems Maintenance 2 4 Fuel Systems 3 1 General 3 1 3 2 Fuel System...

Page 6: ...em Failure 10 8 10 9 Collision 10 8 10 10 Grounding Towing and Rendering Assistance 10 8 10 11 Flooding or Capsizing 10 9 10 12 Transporting your Boat 10 9 10 13 Trailering your Boat 10 9 10 14 Water...

Page 7: ...Other Generator Make Model Serial kW Dealer Pursuit Name Phone Dealer Phone Representative Salesman Address Service Manager Address Boat Information Fill out the following information and leave it in...

Page 8: ...nt of our boats As a result some of the equipment described in this manual or pictured in the catalog may change or no longer be available PURSUIT reserves the right to change standard equipment optio...

Page 9: ...ional pro grams These courses are worthwhile even for experienced boaters to sharpen your skills or bring you up to date on current rules and regulations They can also help in pro viding local navigat...

Page 10: ...Operator Notes 6 DC235...

Page 11: ...ow quickly it occurs is relative to the water conditions in your boat ing area Water temperature pollution cur rent etc can have an effect on marine growth NOTICE DO NOT attempt to service any part of...

Page 12: ...em When the engine is started make sure a steady stream of water is present If the boat is used in salt or badly polluted water flush the engines after each use to reduce corrosion Refer to the engine...

Page 13: ...ge is a relative indication of the fuel supply avail able it is not a calibrated instrument Voltmeter The voltmeter displays the voltage for the battery and the charging system The nor mal voltage for...

Page 14: ...in the helm area to monitor selected critical engine systems and functions The alarm will sound if one of these systems begins to fail Refer to the engine owner s manual for information on the alarms...

Page 15: ...before using your boat 2 3 Neutral Safety Switch Every control has a neutral safety switch to prevent the engine from being started while in gear Control adjustments must be per formed if the engine...

Page 16: ...to the stop switch Make sure the lanyard is properly attached to the engine stop switch before attempting to start the engine DO NOT use the switch to stop the boat under normal operation Test the swi...

Page 17: ...operation the power steering should be turned off Refer to the Teleflex Power Assist manual for more information Tilt Helm Optional A tilt helm may be installed on your boat To tilt the helm depress...

Page 18: ...he position of the trim tabs When adjusting the starboard bow up or down the L E D indicator on the right side of the panel will activate indicating the movement of the port tab Refer to the trim tab...

Page 19: ...affect the operation of the trim tab planes and actuators To help reduce marine growth return the trim tabs to the full UP position after operating the boat Inspect and clean the actuators and planes...

Page 20: ...Operator Notes 2 6 DC235...

Page 21: ...al systems For that reason the fuel cap has been changed to help the operator verify the cap is properly closed The fuel system was factory inspected and pressure tested in accordance with regula tion...

Page 22: ...the pickup tube Fuel Gauge Sender The fuel gauge sender Is more accurate when the boat is stationary and level Because of the change in attitude when the boat is underway variations in gauge read ings...

Page 23: ...so monitor fuel level gauge to avoid overfilling DANGER FIRE EXPLOSION HAZARD Gasoline vapors are highly explosive when exposed to open flame or spark resulting in death or serious injury Stop engines...

Page 24: ...ns can cause condensation in fuel tanks Your Pursuit dealer or the engine manufacturer can provide additional information on fuel degrading and fuel stabi lizers recommended for your engine Improper s...

Page 25: ...utomobile batteries The batteries are located in the aft bilge The starboard battery is reserved for engine starting and the port battery is the house battery A circuit breaker on the engine protects...

Page 26: ...Other Breakers All remaining devices and circuits are pro tected by PUSH to reset breakers that are normally in the ON position If a breaker trips reset by pressing the plunger Each breaker is labeled...

Page 27: ...tivate the lights that illuminate the cockpit area Overhead Lights Press to activate the lights mounted under neath the hardtop Press once and the lights are red press again and the lights are bright...

Page 28: ...sary If the batteries are frequently charged by a battery charger check the electrolyte level more often The correct fluid level in the cells is approximately to inch above the plates If fluid is need...

Page 29: ...Next turn off the faucets one by one As the pressure builds the pump will automatically shut off When properly primed and activated the water system will operate like the water sys tem in a home An au...

Page 30: ...the Livewell Washdown switch on the helm An overflow built into the livewell automatically controls livewell water level Always turn livewell pump off at the switch panel when not in use To fill the l...

Page 31: ...g is installed incorrectly make sure all drain plugs are installed Excess water in the bilge area will adversely affect the handling and maneuverability of the boat and can cause personal injury DO NO...

Page 32: ...ean the fresh water system strainer located on the intake line near the pump at least annually Add a commercially available potable water conditioner to the water tank to keep it fresh Make sure the f...

Page 33: ...before winter storage Check the bilge for debris that can block the function of bilge pumps Test rear automatic bilge pump switch each time the boat is used for proper operation Add water to the mid...

Page 34: ...5 6 Operator Notes DC235...

Page 35: ...and Proper Ventilation Proper ventilation should be maintained through the cockpit area by opening the windshield center window or the weather door Read Carbon Monoxide in the Safety Sec tion It conta...

Page 36: ...6 2 Operator Notes DC235...

Page 37: ...ss is located under the forward deck hatch above the rope locker The anchor line is stored in the rope locker and routed out through the windlass to the anchor chain Become familiar with the safe oper...

Page 38: ...re the window in the open and closed position The security of the vent window should always be verified before getting underway The vent window glazing can be replaced similar to replacing automotive...

Page 39: ...d compartment is located in the cockpit sole is designed for ski storage Access to the holding tank is provided through this compartment Optional Hardtop The optional fiberglass hardtop frame is white...

Page 40: ...un for 30 min utes during the heat of the day to make installation easier in cold weather Optional Bimini Top Optional The canvas for Pursuit boats is custom fit to each boat The optional bimini top i...

Page 41: ...close and seal the waste holding tank simply push the valve handle all the way in Monitor the level in the waste tank and empty as necessary To keep your toilet operating properly it must be emptied...

Page 42: ...8 2 Operator Notes DC235...

Page 43: ...udi ble alarm system mounted in the helm area that monitors selected critical engine sys tems The alarm will sound if one of these systems begins to fail Refer to the engine owner s manual for informa...

Page 44: ...ht buildup of CO in the human body over sev eral hours causes headache nausea and other symptoms similar to food poisoning motion sickness or the flu Anyone with these symptoms should immediately be m...

Page 45: ...y persons and pets may be the first affected Drug or alcohol use increases the effect of CO exposure Individ uals with cardiac or respiratory conditions are very susceptible to the dangers of CO CO po...

Page 46: ...n monoxide detectors offer a testing and recertification program We recommend that you contact the manufacturer of your CO detector and have it tested and recertified periodically Certain electronic e...

Page 47: ...ure your boat is equipped with all of the necessary safety equipment The following is a list of the accessory equip ment required on your boat by the U S Coast Guard Personal Flotation Devices PFD s P...

Page 48: ...d to keep other vessels informed of your presence and course Your Pursuit boat is equipped with the navigation lights required by the U S Coast Guard at the time of manufacture It is up to you to make...

Page 49: ...sides meeting the legal requirements prudent boaters carry additional safety equipment This is particularly important if you operate your boat offshore You should consider the following items dependin...

Page 50: ...Operator Notes 9 8 DC235...

Page 51: ...cularly to the front Overloading and improper distribution of weight can cause the boat to become unsta ble and are significant causes of accidents Know the weight capacity and horsepower rating of yo...

Page 52: ...uation while operating in inland waters These are basic examples and not intended to teach all the rules of navigation For further information consult the Naviga tion Rules or contact the Coast Guard...

Page 53: ...any special cir cumstances including the limitations of the vessels which may justify a departure from the rules that is necessary to avoid immedi ate danger or a collision Navigation Aids Aids to na...

Page 54: ...rts onboard The kit should include basic tools Spark Plug Wrench Hammer Spark Plug Gap Gauge Electrician s Tape Screwdrivers Lubricating Oil Pliers Jackknife Adjustable Wrench Vise Grip Pliers Needle...

Page 55: ...ed For infor mation on the courses offered in your area call the Boating Safety Hot line 800 368 5647 If the drive unit hits an underwater object stop the engine Inspect drive unit for dam age If dama...

Page 56: ...ss than ideal conditions Also practice away from the dock during windy conditions Dock lines are generally twisted or braided nylon Nylon is strong and stretches to absorb shock Nylon also has a long...

Page 57: ...e Push the stern off and maneuver to gain stern clearance quickly Proceed slowly until the boat has cleared the dock and other boats Mooring Approach the mooring buoy heading into the wind or current...

Page 58: ...eful The stress applied to a boat during towing can become excessive Excessive stress can damage the structure and create a safety hazard for all onboard Freeing a grounded vessel or towing a dis able...

Page 59: ...he boat A trailer with a capacity too low will be unsafe on the road and cause abnormal wear A trailer with a capacity too high can damage the boat Contact your dealer to evaluate your towing vehicle...

Page 60: ...Load Trailer Evenly make sure load is evenly distributed from front to rear as well as side to side and has the correct distribution of weight on the hitch Too much weight on the hitch will cause the...

Page 61: ...sound a man overboard alarm and have all pas sengers point to the person in the water Circle around quickly and throw a throw able PFD cushion or life jacket to the person and if possible another to u...

Page 62: ...ion 10 Operation DC235 Responsible boaters store refuse in bags and disposed of it properly on shore Make sure your passengers are aware of the local waste laws and the trash management pro cedure on...

Page 63: ...ng the hull for bottom paint Sanding or sand blasting and the use of a coating other than standard antifouling paint or epoxy barrier coatings are not recommended and will void the hull blister warran...

Page 64: ...mended by the wax manu facturer Washing and waxing of your boat will have the same beneficial effects as they have on an automobile finish The wax will fill minute scratches and pores which help preve...

Page 65: ...92 Aluma Guard and other metal protectors can make the metal slippery and should not be used on tower ladders steering wheels and other areas for gripping or stepping Stains can be removed with a meta...

Page 66: ...of the gasoline to the bottom of the tank Since the fuel pick up tube is near the bot tom of the tank phase separation can cause the engine to run poorly or not at all This condition is more severe w...

Page 67: ...oft cloth dampened with Ivory Flakes and water Rinse with clean water Stubborn spots and stains spray with either Fantastik Cleaner or Tannery Car Care Cleaner and rub with a soft cloth Rinse with cle...

Page 68: ...uipment get wet with saltwater remove and use clean fresh water to rinse off the salt crystals Salt retains moisture and will cause damage Dry thoroughly and reinstall If you leave the boat for a long...

Page 69: ...when using a lift truck to move your boat DO NOT attempt to lift boat with a substantial amount of water in the bilge Severe gelcoat cracking or more serious hull damage can occur during hauling and l...

Page 70: ...eas etc should also be sprayed with a disinfectant 12 2 Winterizing Fresh Water System The entire fresh water system must be com pletely drained Disconnect all hoses check valves etc and blow all the...

Page 71: ...when the boat is laid up for the winter in climates where freezing occurs Compartments in the bilge that will not drain completely should be pumped out and then sponged until completely free of water...

Page 72: ...rer s instructions for recommissioning Check the mounting bolts of engines to make sure they are tight Perform all routine maintenance Check all hose clamps for tightness Pump antifreeze from any syst...

Page 73: ...aboard Boat Hook Short shaft of wood or metal with a hook fitting at one end shaped to aid in extending one s reach from the side of the boat Bow The front end of a boat s hull Bow Line A line that le...

Page 74: ...ect of rubber or plastic used to protect the topsides from scarring and rubbing against a dock or another ves sel Fend off To push or hold the boat off from the dock or another boat Flying Bridge A co...

Page 75: ...r to flow to the lowest point of the hull where it can be pumped overboard Line The term used to describe a rope when it is on a boat Lists A boat that inclines to port or star board while afloat L O...

Page 76: ...r giving it sternway Roll A boat s sideways rotational motion in rough water Rope Locker A locker usually located in the bow of a boat used for stowing the anchor line or chain Rubrail Railing often r...

Page 77: ...used at boat yards to hoist boats out of and back into the water Trim Refers to the boat s angle or the way it is balanced Trough The area of water between the crests of waves and parallel to them Twi...

Page 78: ...Operator Notes A 6 DC235...

Page 79: ...omponents in bilge with a protector X Clean bilge X X Check bilge for leaks X X Inspect operate thru hull valves X Inspect steering control systems X Service steering control systems X Inspect fuel sy...

Page 80: ...Appendix B Maintenance Log Date Hours Dealer Service Repairs B 2 DC235 Maintenance Log...

Page 81: ...Maintenance Log B 3 Appendix B DC235 Date Hours Dealer Service Repairs...

Page 82: ...Appendix B Maintenance Log Date Hours Dealer Service Repairs B 4 DC235...

Page 83: ...Boating Accident Report C 1 Appendix C DC265 Boating Accident Report...

Page 84: ...C 2 Appendix C Boating Accident Report DC265...

Page 85: ...Float Plan D 1 Appendix D DC235 Float Plan...

Page 86: ...Operator Notes D 2 DC235...

Page 87: ...ding Grease spindle The engine will not start with the shift control lever in neutral The control is out of adjustment not activating the neutral safety cut out switch The shift control lever is not i...

Page 88: ...raw water pump impeller is worn or damaged Repair the pump The engine thermostat is faulty and needs to be replaced The engine alternator is not charging properly The battery cable is loose or corrod...

Page 89: ...the engine control system The fuel injection system on the engine is malfunctioning Repair the fuel injec tion system Accessory Problems The livewell pump runs but does not pump water The strainer on...

Page 90: ...Operator Notes E 4 DC235...

Page 91: ...Schematics F 1 Appendix F DC235 Schematics 0DVWHU LVWULEXWLRQ 3DQHO...

Page 92: ...F 2 Appendix F Schematics DC235 0 3 5HYHUVH 6LGH...

Page 93: ...Schematics F 3 Appendix F DC235...

Page 94: ...F 4 Appendix F Schematics DC235 0DLQ HOP 6ZLWFK 3DQHO...

Page 95: ...Schematics F 5 Appendix F DC235 0DLQ HOP 6ZLWFK 3DQHO...

Page 96: ...F 6 Appendix F Schematics DC235...

Page 97: ...11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 20 0 19 0 21 0 22 0 I S S U E D F O R P R O D U C T I O N O NEW PRODUCT DEVELOPMENT D3 2016 4 0 Prototype Design 4 1 Master Drawing Files 500 AUXILIARY SYSTEMS...

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Page 99: ...Schematics F 9 Appendix F DC235...

Page 100: ...0 14 0 15 0 16 0 17 0 18 0 20 0 19 0 21 0 22 0 23 0 24 0 25 0 26 0 I S S U E D F O R P R O D U C T I O N O NEW PRODUCT DEVELOPMENT D3 2016 4 0 Prototype Design 4 1 Master Drawing Files 500 AUXILIARY S...

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Page 102: ...F 12 Appendix F Schematics DC235...

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Page 106: ...0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 20 0 19 0 21 0 22 0 23 0 I S S U E D F O R P R O D U C T I O N O NEW PRODUCT DEVELOPMENT D3 2016 4 0 Prototype Design 4 1 Master Drawing Files 500 AUXILIARY SYSTE...

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Page 108: ...F 18 Appendix F Schematics DC235...

Page 109: ...11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 20 0 19 0 21 0 22 0 23 0 I S S U E D F O R P R O D U C T I O N O NEW PRODUCT DEVELOPMENT D3 2016 4 0 Prototype Design 4 1 Master Drawing Files 500 AUXILIARY SYS...

Page 110: ...dix F Schematics DC235 0 0 1 0 2 0 3 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 20 0 19 0 21 0 22 0 I S S U E D F O R P R O D U C T I O N PURSUIT BOATS 2016 PUR...

Page 111: ...I S S U E D F O R P R O D U C T I O N O NEW PRODUCT DEVELOPMENT D3 2016 4 0 Prototype Design 4 1 Master Drawing Files 800 INTEGRATION ENGINEERING D3 854 001_REV _SLING AND TRAILER DRAWING_161024 dwg...

Page 112: ...I S S U E D F O R P R O D U C T I O N O NEW PRODUCT DEVELOPMENT D3 2016 4 0 Prototype Design 4 1 Master Drawing Files 800 INTEGRATION ENGINEERING D3 854 001_REV _SLING AND TRAILER DRAWING_161024 dwg...

Page 113: ...I S S U E D F O R P R O D U C T I O N O NEW PRODUCT DEVELOPMENT D3 2016 4 0 Prototype Design 4 1 Master Drawing Files 800 INTEGRATION ENGINEERING D3 854 001_REV _SLING AND TRAILER DRAWING_161024 dwg...

Page 114: ...Operator Notes F 24 DC235...

Page 115: ...UMP breaker s located on the DC Distribu tion Panel The pumps are self priming 4 When anti freeze stops flowing out of the faucets switch the pump breaker s OFF Do not close faucets 5 Fill the fresh w...

Page 116: ...h water 12 Pour the sanitizing solution into the water tank through the deck WATER fill fit ting 13 Fill the remainder of the tank with clean fresh water The tank should be filled until water runs out...

Page 117: ...er tank is empty turn the pump breaker s OFF 20 Ensure the water system including the water heater and pump s is drained completely 21 Fill the fresh water tank with clean fresh water The tank should...

Page 118: ...ugh the deck WATER fill fit ting 5 Repeat steps 3 and 4 6 Allow the vinegar solution to agitate in the tank for 24 hours 7 Switch ON the FRESH WATER PUMP breaker s 8 Drain the vinegar solution by open...

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