Perlick CC24D Series Service Manual Download

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Column Refrigeration Service Manual

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Table of Contents

6.9 Replace Inverter (cont.)

STEP 10

Make sure the tube/wire access hole is fully sealed to prevent air leaks.

STEP 11

Install refrigeration module following instruction

6.6

STEP 12

New harness

1015081

gets connected to spare black/wire lead set from cabinet.

Note:

Inverter signal leads are connected to control board connection P4 for the frequency converter.

Figure 6-15.9. Seal Access Hole

Figure 6-15.10. Connect New Harness

Summary of Contents for CC24D Series

Page 1: ...ation Residential and Commercial Product Series Covered in this Manual Commercial CC24D CC24W Residential CR24D CR24F CR24R CR24W CR30R Scan here to download a PDF copy of this manual Form No Z2551 Rev C 05 03 2019 CC24W CR24F CR24R ...

Page 2: ... 3 3 Doors Drawers Shelving 19 4 0 ELECTRICAL COMPONENTS AND SPECIFICATIONS 20 4 1 Compressor 20 4 1 1 MODEL VEMX5C 20 4 1 2 MODEL VEMZ9C 20 4 2 Inverter 20 4 2 1 Drop In 20 4 2 2 MODEL Frequency Drive 20 4 3 Condenser Fan Motor 20 4 4 Evaporator Fan Motor 20 4 5 Hot Gas Defrost Solenoid Valve 21 4 6 Control 21 4 7 Damper 21 4 8 User Interface 21 5 0 COMPONENT OPERATION 22 5 1 Modes Of Operation 2...

Page 3: ... Freezer Temperature 37 5 6 3 Column Theater Lighting 38 5 6 4 Changing From Fahrenheit To Celsius Scale 38 5 6 5 Sabbath Mode 38 5 6 6 Quick Cool Shopping Mode 38 5 6 7 Showroom Mode 39 5 7 Wine Reserve Control Operation 40 5 7 1 Using The Wine Column Control 40 5 7 2 Selecting A Temperature Zone 40 5 7 3 Storing White Wine 41 5 7 4 Storing Red Wine 41 5 7 5 Cellaring Wine 42 5 7 6 Column Theater...

Page 4: ...tions 72 7 4 2 Troubleshooting 73 7 5 Door Switch 73 7 5 1 Troubleshooting 73 8 0 DOORS DRAWERS SHELVING AND MISC 74 8 1 Overlay Panel Installation And Adjustments 74 8 2 Top Of Door Illustration 75 8 3 Door Trim Installation 76 8 4 Grill Installation 77 8 5 Toe Kick Clearance 78 8 6 Installing Filters 79 8 6 1 Carbon Air Filters 79 8 6 2 Ethylene Filters 79 8 7 Activation De activation Of Hinges ...

Page 5: ...109 8 19 2 Anti Tip Installation For Freestanding Installation 110 8 20 Marriage Kit Installation 111 8 21 Butter Bin 115 8 22 Trim Kits 116 9 0 REPLACEMENT PARTS 117 9 1 CR24R CR24D CR24W CC24D CC24W And CR30R Refrigeration Module 117 9 2 CR24F Refrigeration Module 118 9 3 CR24F Drawers 119 9 4 CR24R Shelving 120 9 5 CR30R Shelving 121 9 6 CR24R CR24F And CR30R Door 122 9 7 CR24R And CR30R Drawer...

Page 6: ...Switch Inside 44 Figure 6 1 4 Sealing Compound Door Switch Outside 44 Figure 6 2 1 Refrigerator Gasket 45 Figure 6 2 2 Lift Bolts 45 Figure 6 3 Evaporator Condensate Drain 45 Figure 6 4 1 Grill Toe Kick Inlet and Outlet 46 Figure 6 4 2 Evaporator Intake Openings 46 Figure 6 5 1 Evaporator Air Outlet Louvers 47 Figure 6 5 2 Evaporator Air Damper Outlet Openings 47 Figure 6 6 Condenser Airflow Divid...

Page 7: ...le LED Descriptions 64 Figure 7 2 1 Remove Wine Shelving 66 Figure 7 2 2 Pry Light Covering 67 Figure 7 2 3 Pry Light Housing Board 67 Figure 7 2 4 Disconnect Board From Harness 68 Figure 7 2 5 Remove Wine Shelving 68 Figure 7 2 6 Remove Carbon Filter 69 Figure 7 2 7 Remove Wire Harness Cover 69 Figure 7 2 8 Remove Controller Cover 70 Figure 7 2 9 Disconnect Light Harness 70 Figure 7 3 1 Evaporato...

Page 8: ... Wine Shelves 103 Figure 8 18 Freezer Shelving 104 Figure 8 19 Refrigerator Shelving 105 Figure 8 20 1 8 20 2 Dual Zone Compartment Divider 106 Figure 8 21 Leveling Alignment 107 Figure 8 22 1 Anti tip Installation Integrated 109 Figure 8 22 2 Anti tip Installation Freestanding 110 Figure 8 23 1 8 23 4 Marriage Kit Install 111 Figure 8 24 1 Butter Bin 115 Figure 8 25 Trim Kit 116 Figure 9 1 CR24R ...

Page 9: ... 20 Table 4 5 Hot Gas Defrost Solenoid Valve Specs 21 Table 4 6 Control Specs 21 Table 4 7 Damper Specs 21 Table 5 1 1 Modes of Operation CR24R and CR30R 22 Table 5 1 2 Modes of Operation CR24F 23 Table 5 1 3 Modes of Operation CR24W CC24W 24 Table 5 1 4 Modes of Operation CR24D CC24D 25 Table 5 2 Electrical Specifications 26 Table 5 3 Control Alarms 31 Table 5 4 Low High Temperature Alarm Offsets...

Page 10: ...or require additional assistance contact Perlick Customer Service during regular hours of operation 1 2 Model Families This manual contains specific instructions for servicing the Perlick Residential and Front Venting Commercial Series refrigeration products which include the following families RESIDENTIAL COMMERCIAL CR24D CC24D CR24F CC24W CR24R CR24W CR30R 1 3 I D Label The model and serial numb...

Page 11: ...system leaks if system is in a vacuum All self contained models covered in this service manual are manufactured using refrigerant HC 600a Isobutane 2 2 Servicing with R 600a R600a is a hydrocarbon This refrigerant is flammable and is only allowed for use in appliances which fulfill the requirements of UL 60335 2 24 To cover potential risk originated from the use of flammable refrigerants Consequen...

Page 12: ...ct Safety Labels Figure 2 1 6 Warning Transporting Hazard Label Figure 2 1 7 Uncrating Label Figure 2 1 1 Danger Fire Explosion Risk Label Figure 2 1 2 Danger Fire Explosion Risk Servicing Label Figure 2 1 3 Warning Handling Label Figure 2 1 4 Warning Tip Over Hazard Label Figure 2 1 5 Disposal Label ...

Page 13: ...tinuity of wires Power Requirements not within specification Verify that power at receptacle is the same as nameplate rating Cord and Plug Loose Connection Check for continuity of wires Defective Replace Unit in Showroom Mode Disable showroom mode See User Interface Section Internal Wiring Loose Connection Check for continuity or voltage at control board or check for heartbeat on control board See...

Page 14: ...nal Damage Verify Amperage Refrigerant Leak See Section 6 11 Refrigerant Circuit Restriction Replace Refrigeration Module Hot Gas Bypass Valve Internal Leak Check Valve Damper Obstructed Remove Obstruction Power Determine if damper is getting power Defective Replace Thermistors Loose Connection Verify Continuity Defective Verify Component Specifications Temp Humidity Sensor Defective Verify Compon...

Page 15: ...is installed properly Reed Switch Wire Hole Ensure reed switch wire hole is sealed with permagum Thermistors Loose Connection Verify Continuity Defective Verify Component Specifications Temp Humidity Sensor Defective Verify Component Specifications Loose Connection Verify Continuity Evaporator Dirty Clean Defective Verify Component Specifications Evaporator Fan Motor s Fan Blades Binding Remove Ob...

Page 16: ...emove Obstruction Power Determine if damper is getting power Defective Replace Obstructed Airflow Check airflow inlet and outlet for obstructions Remove Obstruction PROBLEM CAUSE SOLUTION Noisy Operation Airflow Noise Condenser Fan Motors Airflow noise from the condenser fans is normal Evaporator Fan Motors Airflow noise from the evaporator fans is normal Clicking Crackling During Defrost Solenoid...

Page 17: ...calling for cooling Evaporator Fans not Running Ensure unit is not in Showroom Mode Take unit out of Showroom mode Control board Evap Fan LED illuminated Green LED LED7 should illuminate when call for Evap Fans Check power at control board Connector P12 Red to Black 12VDC Check power at fan terminal block 12VDC at block Condenser Fans not Running Ensure unit is not in Showroom Mode Take unit out o...

Page 18: ...justed to Blue Adjust Intensity to Blue Reed switch is closed Check continuity of reed switch magnet on door Control Board Blue LED Illuminated Green LED LED5 should illuminate when call for blue lights Check power at control board Connector P13 Blue to Black 12VDC Loose Connection Check connections Hot Gas Valve Solenoid Freezer Only Is unit in Defrost Mode Operates only when in defrost mode Cont...

Page 19: ... environmental conditions Refer to Refrigeration System Repairs Ambient Temperatures Frequent Door Openings Refer to Door Drawers and Shelving Key Won t Come Out Of Lock Key not in proper position Rotate key to the proper position and remove Excessive wear Replace Worn Parts Wrong Orientation Verify orientation Push To Open Drawers Drawers won t open Verify push to open mechanisms work properly Dr...

Page 20: ...riable Capacity Speed Hermetic Reciprocating Compressor Nominal Voltage Frequency Phase 230V 53 150Hz 3 Ph Refrigerant R 600a Refrigerant Grade Isobutane Commercial Designation 1 5 HP Starting Device Type Inverter Start Winding Resistance 16 07 77 F 8 Run Winding Resistance 16 07 77 F 8 Locked Rotor Amperage 2 10 A Full Load Amperage 2 10 A 4 2 1 Drop In Model EM Used with VEMX5C Compressor Input ...

Page 21: ...Damper 4 8 User Interface Custom Design Connect only to Perlick Column Control Board Table 4 5 Hot Gas Defrost Solenoid Valve Specs Table 4 6 Control Specs Table 4 7 Damper Specs Coil Rating 12VDC 15W 1 08A 11 1 ohms Specifications Input 120V AC 3 3A max Output Various Specifications 12VDC 0 5W 1850 Step Stepper Motor ...

Page 22: ... minute delay Compressor Delayed 3 Minutes On Off Off Off Off Condenser Fan Delayed 3 Minutes On Off Off Off Off Evaporator Fan Delayed 3 Minutes On Activated if humidity required Off On Off Tip Out Produce Bin Damper Opening Open until satisfied by temperature Open if humidity required Closed Closed Closed Meat Fish Drawer Damper Opening Open until satisfied by temperature Closed Closed Closed Cl...

Page 23: ... off mode Model CR24F Component Initial Power Up Cooling Mode 1 Off Mode Defrost Mode 2 Showroom Mode Control Board HeartBeat Flashing Flashing Flashing Flashing Flashing Lights Activated with Door Openings Activated with Door Openings Activated with Door Openings Activated with Door Openings Activated with Door Openings Door Alarm Activated with Door Opening 3 minute delay Activated with Door Ope...

Page 24: ...ith Door Opening 3 minute delay Activated with Door Opening 3 minute delay Compressor Delayed 3 Minutes On Off Off Off Off Condenser Fan Delayed 3 Minutes On Off Off Off Off Evaporator Fan Delayed 3 Minutes On Activated if humidity required Off On On Off 1 To avoid short cycling of the compressor there is a programmed 3 minute delay 2 Upon the evaporator probe sensing 32 F during the off cycle a c...

Page 25: ...Delayed 3 Minutes On Activated if humidity required Off On On Off Upper Zone Damper Opening Open until satisfied by temperature Open if humidity required Closed Open Closed Open Closed Lower Zone Damper Opening Open until satisfied by temperature Open if humidity required Closed Open Closed Open Closed 1 To avoid short cycling of the compressor there is a programmed 3 minute delay 2 Upon the evapo...

Page 26: ... 2 60 1 CORD CONNECTED NEMA 5 15P CR24D AC 115 3 2 60 1 CORD CONNECTED NEMA 5 15P CR24F AC 115 3 3 60 1 CORD CONNECTED NEMA 5 15P CR24R And CR30R AC 115 3 2 60 1 CORD CONNECTED NEMA 5 15P CR24W AC 115 3 2 60 1 CORD CONNECTED NEMA 5 15P Table 5 2 Electrical Specifications Column Refrigeration Service Manual Return to Table of Contents 26 5 2 Electrical Specifications ...

Page 27: ...Column Refrigeration Service Manual Return to Table of Contents 27 5 3 Wiring Diagrams Figure 5 1 1 Refrigerator Column Wiring Diagram ...

Page 28: ...Column Refrigeration Service Manual Return to Table of Contents 28 5 3 Wiring Diagrams Figure 5 1 2 Wine Column Single Zone Wiring Diagram ...

Page 29: ...Column Refrigeration Service Manual Return to Table of Contents 29 5 3 Wiring Diagrams Figure 5 1 3 Wine Column Dual Zone Wiring Diagram ...

Page 30: ...Column Refrigeration Service Manual Return to Table of Contents 30 5 3 Wiring Diagrams Figure 5 1 4 Freezer Column Wiring Diagram ...

Page 31: ...Humidity Sensor L1 L2 L3 L4 L5 L6 Low Temperature Alarm Sensed temperature is below X degrees F below setpoint for over 30 minutes H1 H2 H3 H4 H5 H6 High Temperature Alarm Sensed temperature is above X degrees F above setpoint for over 30 minutes r5 r6 Open Disconnected Humidity Sensor d1 door open alarm Low High Temperature Alarm Offsets Alarm Freezer Refrigerator Wine Single Zone Wine Dual Zone ...

Page 32: ...ce activated the temperature zone selection 2 temperature adjustment 7 temperature readout 8 and settings 15 menu icons will illuminate 5 5 2 Selecting a Temperature Zone Perlick s touch screen controller is preset with recommended temperature settings for various goods Within these presets you have the ability to adjust the temperature in 1 increments as you desire Press the temperature zone sele...

Page 33: ...ate the new setting 5 5 4 Top Drawer Compartment The deli compartment top drawer of the refrigerator features a two tier design for storing and displaying charcuterie items such as artisan meats and cheeses When this zone is chosen the charcuterie cheese temperature setting 3 temperature adjustment 7 and the temperature readout 8 will illuminate Compartment Sp Factory Setting Temperature Range Del...

Page 34: ...ng 6 temperature adjustment 7 and temperature readout 8 will illuminate In addition to temperature related icons the humidity control adjustment 10 icon will also illuminate Compartment Sp Factory Setting Temperature Range Tip out Produce Bin 35 F 32 F 37 F As with the other compartments you have the ability to raise or lower the temperature in 1 F increments To adjust the temperature up or down p...

Page 35: ...s off Sabbath mode 5 5 8 Changing From Fahrenheit To Celsius Scale The controller is factory set to Fahrenheit scale but can easily be changed to read Celsius in the settings menu Press the settings menu 15 icon on the far right This will illuminate a cluster of four icons as shown to the left To activate Sabbath mode press the Sabbath mode icon Please note that when in Sabbath mode the Sabbath mo...

Page 36: ... right This will illuminate a cluster of four icons as shown to the left A 5 key combination including the Fahrenheit readout 11 icon Celsius readout 12 icon and settings menu 15 icon will activate Showroom mode F C F C Settings Upon activating showroom mode the temperature readout 7 with show Sh each time the door is opened until showroom mode is turned off To exit showroom mode enter the 5 key c...

Page 37: ...ick column freezers model CR24F Compartment Sp Factory Setting Temperature Range All N A 0 F 10 F 10 F 5 6 1 Using the Freezer Column Control Upon door opening the Wake button 1 outline will illuminate Once activated temperature adjustment 2 temperature readout 3 and settings 9 menu icons will illuminate The freezer will come set from the factory to 0 F To adjust the temperature adjustment 2 arrow...

Page 38: ...be illuminated to signify the scale 5 6 5 Sabbath Mode All Perlick column refrigeration models have Sabbath mode capabilities This allows the user to interact with the unit without changing the amount of energy it is using In this mode the interior lighting is turned off until user turns off Sabbath mode Press the settings menu 9 icon on the far right This will illuminate a cluster of four icons a...

Page 39: ...ttings menu 9 icon on the far right This will illuminate a cluster of four icons as shown to the left A 5 key combination including the Fahrenheit readout 5 icon Celsius readout 6 icon and settings menu 9 icon will activate Showroom mode F C F C Settings Upon activating showroom mode the temperature readout 7 with show Sh each time the door is opened until showroom mode is turned off To exit showr...

Page 40: ...line will illuminate Once activated the temperature zone selection 2 temperature adjustment 7 temperature readout 8 and settings 15 menu icons will illuminate 5 7 2 Selecting A Temperature Zone Perlick s touch screen controller is preset with recommended temperature settings for white wine red wine and cellaring Within the presets you have the ability to adjust the temperature in 1 increments as y...

Page 41: ...e readout 7 Double beep indicates that minimum or maximum temperature has been reached Temperature will flash twice to indicate new setting 5 7 4 Storing Red Wine Perlick wine columns are preset with expert recommended temperature settings for red wine To set a zone in dual zone models to this preset touch the temperature zone selection icon 2 to illuminate the zone you d like to set to red wine t...

Page 42: ...g for clear viewing and display of wine bottles Door open white LED lighting runs vertically down the walls and horizontally across the ceiling of each compartment Door closed display lighting can be changed from white to blue blue will only illuminate the side walls Wine models are factory set to white lighting To adjust the brightness of the lighting when the door is opened press the up and down...

Page 43: ...uickly bring them to the preferred temperature Press the settings menu 15 icon on the far right This will illuminate a cluster of four icons as shown to the left To activate Quick Cool shopping mode press the Quick Cool 14 icon This will activate the mode and the Quick Cool 14 will remain illuminated until the set point is achieved Press the settings menu 15 icon on the far right This will illumin...

Page 44: ...r ice Condensation on glass or metal surfaces STEP 2 Sealing Compound Sealing compound is used to seal wiring and line set pass through between the condenser and the evaporator compartments See Figure 6 1 1 and 6 1 2 Additionally sealing compound is used to seal door switch wiring pass through holes at top of cabinet See Figure 6 1 3 and 6 1 4 Check for voids and ensure sealing compound completely...

Page 45: ... See Figure 6 2 2 Check for condensation or cold air around the top perimeter of the refrigeration module or using a bright light shine the light at the gasket and look for light on the other side of the gasket If any condensation cold air or light can be detected around the gasket remove the refrigeration module and inspect the gasket and replace See section Replace Refrigeration Module for detai...

Page 46: ...at exceed those listed below condensation may start to form on the front face of the cabinet Condensation will subside as conditions return to levels below those shown in the table 6 3 Air Flow Obstructions The unit must have free air flow to the front grill and to the evaporator intake and discharge openings to operate properly Restricted air flow results in high head pressures and reduction in e...

Page 47: ...oor This divider prevents direct circulation of machine compartment air If missing unit will run extremely inefficiently and extreme high discharge pressures and temperature which could lead to compressor damage See Figure 6 6 Figure 6 6 Condenser Airflow Divider Figure 6 5 1 Evaporator Air Outlet Louvers Figure 6 5 2 Evaporator Air Damper Outlet Openings ...

Page 48: ...less often dependent upon the environment To clean the condenser 1 Open the door and remove the grill by pulling away from the cabinet grill is held on by four 4 latch and mate connectors See Figure 6 7 1 2 Once the grill is removed using a soft brush and vacuum remove any dust or debris being careful to avoid damaging bending the fins on the condenser coil See Figure 6 7 2 3 Once cleaned reinstal...

Page 49: ... shelves see Section 8 16 1 and then remove the false inner liner bottom panel See Figure 6 9 1 and 6 9 2 Refrigerator Remove the tip out bin see Section 8 13 and then remove the false inner liner bottom panel See Figure 6 10 2 Using a fan or heat gun direct warm air over the coil to melt the ice See Figure 6 11 NEVER USE TOOLS OR SHARP OBJECTS TO CHIP OR REMOVE ICE FROM THE EVAPORATOR OR TUBES 3 ...

Page 50: ...he cabinet STEP 2 Remove front lift bracket by removing 3 10 sheet metal screws STEP 3 Disconnect the refrigeration module wiring by removing the bottom panel in the cabinet Shelves or drawers will need to be removed to access the bottom of the cabinet Figure 6 12 1 Remove Grill Figure 6 12 2 Remove Lift Bracket Figure 6 12 3 Disconnect Refrigeration Wiring ...

Page 51: ...EP 5 Once module is lowered and all wires disconnected slide module out by pulling on the vase panel of the module Protect the floor in front of the unit to prevent scratches to the floor STEP 6 Disconnect the power cord from the rear of the unit after the refrigeration module is removed Figure 6 12 4 Lower Refrigeration Module Figure 6 12 5 Slide Refrigeration Module Out Figure 6 12 6 Disconnect ...

Page 52: ...nch STEP 10 Reconnect all wiring from the refrigeration module and cabinet The wires from the cabinet and module are color coded to match one another Before proceeding to Step 11 make sure unit is functioning as intended If not ensure all wires are tightly secured STEP 11 Install the cabinet bottom panel and any drawers or shelves removed in Step 3 STEP 12 Reinstall the front lift bracket to the m...

Page 53: ...odule gasket if worn or damaged See Figure 6 13 6 8 Replace Evaporator Fan Motor Following the instructions for replacing the refrigeration module remove the module from the cabinet Using a phillips screwdriver remove the fasteners holding the evaporator fan motor to the fan housing Using small flat blade screwdriver disconnect fan leads from terminal block Install new fan in reverse manor Re inst...

Page 54: ...s and washers from the tabs that secure the compressor to the base STEP 3 Carefully lift the compressor up so the rubber feet clear the tabs and rotate the compressor slightly to access the inverter mounting screw 6 9 Replace Inverter Disconnect power to the unit before working on product to avoid electrocution hazard Figure 6 15 1 Remove Cotter Pins Figure 6 15 2 Lift And Rotate Compressor WARNIN...

Page 55: ...TEP 4 Remove the inverter mounting screw and disconnect the inverter electrical connections STEP 5 Lift the inverter and pull away from compressor Before proceeding ensure power has been disconnected Figure 6 15 3 Inverter Mounting Screw Electrical Connections WARNING Figure 6 15 4 Lift Inverter ...

Page 56: ...ter cont STEP 6 Remove the three pin connector and ground connector from the compressor using a small flat head screwdriver STEP 7 Install the new inverter and remount the compressor Figure 6 15 5 Remove 3 Pin And Ground Connectors Figure 6 15 6 Install Inverter And Remount Compressor ...

Page 57: ... wire harness 1015081 connect to black and red connector coming off inverter STEP 9 Feed other end of harness 1015081 through tube wire access hole Single red lead is no longer required remove or wire tie so it is out of the way Figure 6 15 7 Connect Inverter Wires Figure 6 15 8 Feed Harness End Through Access Hole ...

Page 58: ...ly sealed to prevent air leaks STEP 11 Install refrigeration module following instruction 6 6 STEP 12 New harness 1015081 gets connected to spare black wire lead set from cabinet Note Inverter signal leads are connected to control board connection P4 for the frequency converter Figure 6 15 9 Seal Access Hole Figure 6 15 10 Connect New Harness ...

Page 59: ... Pull out on the cover to remove the damper assembly Unplug the damper from the wire harness Replace the damper assembly Plug in damper install damper assembly into opening and fasten Reinstalled drawers or shelves Figure 6 16 1 Refrigerator and Dual Zone Wine Lower Damper Figure 6 16 2 Dual Zone Wine Upper Damper Figure 6 16 3 Dual Zone Wine Upper Damper Cover and Insulation Pad Suppressed Figure...

Page 60: ...O NEARBY IGNITION SOURCES Isobutane R 600a is a low pressure refrigerant 30 PSIG 70 F If checking for a leak the system should be at a minimum temperature of 70 F Use an isobutane R 600a compatible electronic leak detector check all joints tubing and coils for leaks If a leak is detected replace the refrigeration module see Section 6 6 WARNING DANGER ...

Page 61: ...Column Refrigeration Service Manual Return to Table of Contents 61 6 12 Refrigeration System Diagram Medium Temperature Figure 6 17 1 Refrigeration System Diagram Medium Temperature ...

Page 62: ...Column Refrigeration Service Manual Return to Table of Contents 62 6 13 Refrigeration System Diagram Freezer Figure 6 17 2 Refrigeration System Diagram Freezer ...

Page 63: ...ntrol board Remove the P1 plug and mea sure the resistance across F1 It should be 0 ohm Replace the control if P1 is open Table 7 2 LED Troubleshooting Column Refrigeration Service Manual Return to Table of Contents 63 7 0 Component Operation 7 1 Control The column products come with a custom designed control located in on the interior ceiling of the product 7 1 1 Diagnostics See Figure 7 1 for th...

Page 64: ...Column Refrigeration Service Manual Return to Table of Contents 64 7 1 3 Visible LED Descriptions Figure 7 1 Visible LED Descriptions ...

Page 65: ...ational check electrical connections from the control board to the user interface Use Control Replacing see section 7 1 4 instructions to access the control board and user interface connections For a refrigerator there is a third connection located at the rear of the user interface housing to access remove the deli bin glass lid by removing the two pivot fasteners one on each end of the lid then p...

Page 66: ...Column Refrigeration Service Manual Return to Table of Contents 66 7 3 Lighting Replacement 7 3 1 Replace Wine Lighting STEP 1 Remove all shelving Figures 7 2 1 Remove Wine Shelving ...

Page 67: ...out at the top of each opening lower covers have cut out at the bottom of each opening STEP 3 Light boards are adhesive backed so using a flat blade screwdriver start at one end of board and pry the board of the light housing Gradually work your way from one end to the other to remove completely Be careful while removing cover do not scratch liners CAUTION Figure 7 2 2 Pry Light Covering Figures 7...

Page 68: ...lace Wine Lighting cont STEP 4 Disconnect board from harness using harness connector to remove Do not pull on wires and cause damage STEP 5 Replace led board with new and continue to replace all four 4 Figure 7 2 4 Disconnect Board From Harness Figure 7 2 5 Remove Wine Shelving ...

Page 69: ...9 7 3 1 Replace Wine Lighting cont STEP 6 Remove carbon filter from housing at top of cabinet STEP 7 Remove wire harness cover by removing screws that hold it in place Top rear left of cabinet Figures 7 2 6 Remove Carbon Filter Figures 7 2 7 Remove Wire Harness Cover ...

Page 70: ... main control board and follow wires from sister board to main control board and disconnect and plug light harness directly into main control board Sister board is no longer requirement with new led boards 7 3 2 Replace Freezer and Refrigerator Lighting The freezer and refrigerator lighting can be replaced similarly to the wine instructions however there is no sister board for these two models Add...

Page 71: ...X degrees F below setpoint for over 30 minutes H1 H2 H3 H4 H5 H6 High Temperature Alarm Sensed temperature is above X degrees F above setpoint for over 30 minutes r5 r6 Open Disconnected Humidity Sensor d1 door open alarm Troubleshooting To troubleshoot check all connections and using a multimeter check resistance values Temperature C Temperature F Resistance OHMS Temperature C Temperature F Resis...

Page 72: ...rtment and Single Zone Wine Temperature Humidity Sensor Figure 7 3 5 Refrigerator Deli Bin Temperature Probe Figure 7 3 2 Dual Zone Wine Lower Compartment Temperature Humidity Sensor Figure 7 3 4 Freezer and Refrigerator Main Compartment Temperature Probe Figure 7 3 6 Refrigerator Meat Fish Bin Temperature Probe Figure 7 3 7 Refrigerator Tip Out Bin Temp Humidity Sensor ...

Page 73: ...fference between the two is a different internal address Ensure which sensor is being replaced as the sensors can t have the same address as this will confuse the control board and it will not know which sensor it is talking with 7 5 Door Switch The door switch is a simple reed switch located at the top of the cabinet The actuation magnet should be located in the cutout on the door top trim cover ...

Page 74: ...ps to overlay 4 Overlay then slides onto door face 5 Attach overlay to door adjustment brackets using remaining 10 x 1 2 screws 6 Once mounted adjust overlay to match adjacent cabinetry 7 Close the door to make adjustments to align panels and reveals 8 For up and down adjustments turn the height adjustment screws in the top bracket see Top of Door illustration Figure 8 2 on page 75 in and out 9 Ad...

Page 75: ...Column Refrigeration Service Manual Return to Table of Contents 75 8 2 Top Of Door Illustration Figure 8 2 Top Of Door Illustration ...

Page 76: ...n Service Manual Return to Table of Contents 76 8 3 Door Trim Installation Once overlay is adjusted mount the door trim bracket onto the door adjustment bracket using the provided screws Figure 8 3 Door Trim Installation ...

Page 77: ...Column Refrigeration Service Manual Return to Table of Contents 77 8 4 Grill Installation Install the grill by snapping into latch catches Figure 8 4 Grill Installation ...

Page 78: ...Column Refrigeration Service Manual Return to Table of Contents 78 8 5 Toe Kick Clearance Figure 8 5 Toe Kick Clearance ...

Page 79: ...lower the carbon air filter panel 3 Place the carbon air filter into the holder directly onto the panel and close panel push firmly to engage closure clips 4 It is recommended to replace the carbon air filter every 3 6 months 8 6 2 Ethylene Air Filters Ethylene filters should be placed in the holder in top of the tip out produce bin B 1 Remove the filter from the plastic bag before installing into...

Page 80: ...abeled position zero 0 and one 1 2 Using a T 20 torx drive turn the fastener approximately 9 to 9 1 2 turns from the zero 0 position to the one 1 position Do not over tighten 2Nm torque max To de activate the hinges move the T 20 torx fastener from position one 1 to position zero 0 by turning the fastener 9 to 9 1 2 turns see figures 8 7 1 and 8 7 2 for activated and deactivated positions CAUTION ...

Page 81: ...oor drawer frame Feel for a click to indicate the dart is completely seated Install all corners first and then work your way around the perimeter of the door drawer to seat the gasket into its track STEP 4 Finish by going around the gasket once more to feel for any gaps and to ensure the gasket is flat and fully seated 8 9 Replace Door STEP 1 Deactivate Hinges see Section 8 7 STEP 2 Remove Door Tr...

Page 82: ...at the top of the door by removing the two fasteners See figure 8 9 2 Remove the overlay from the door see Overlay Panel Installation and Adjustments Section 8 1 3 Remove the four 4 fasteners holding the handle to the overlay never over tighten the handle mounting fasteners as this could deform the overlay panel Figure 8 9 Removing door trim cover ...

Page 83: ...or Catch is bent Door is out of alignment Key will not disengage from lock Lock is not installed properly in the door Key is over rotated Table 8 1 Lock Troubleshooting Column Refrigeration Service Manual Return to Table of Contents 83 8 11 Lock Installation and Troubleshooting To gain access to the lock remove the door trim cover from the top of the door See Figure 8 10 Figure 8 10 Lock Installat...

Page 84: ...d opening depth Templates for 4 and 6 solid and glass door models can be found on pages 85 88 Reveals between panels can vary 1 8 3mm is the minimum When installing a panel thicker than 3 4 19mm the 90 stop may be required to prevent damage to the unit and adjacent cabinetry As reveals between cabinetry and the unit decrease severe finger pinching can occur while the door is closing Finish sides o...

Page 85: ...Column Refrigeration Service Manual Return to Table of Contents 85 8 12 1 CR24 Solid Door Template For 4 Toe Kick Figure 8 11 1 CR24 Solid Door Template for 4 Toe Kick ...

Page 86: ...Column Refrigeration Service Manual Return to Table of Contents 86 8 12 2 CR30 Solid Door Template For 4 Toe Kick Figure 8 11 2 CR30R Solid Door Template for 4 Toe Kick ...

Page 87: ...Column Refrigeration Service Manual Return to Table of Contents 87 8 12 3 CR24 Solid Door Template For 6 Toe Kick Figure 8 11 3 CR24 Solid Door Template for 6 Toe Kick ...

Page 88: ...Column Refrigeration Service Manual Return to Table of Contents 88 8 12 4 CR30 Solid Door Template For 6 Toe Kick Figure 8 11 4 CR30 Solid Door Template for 6 Toe Kick ...

Page 89: ...Column Refrigeration Service Manual Return to Table of Contents 89 8 12 5 CR24 Glass Door Template For 4 Toe Kick Figure 8 11 5 CR24 Glass Door Template for 4 Toe Kick ...

Page 90: ...Column Refrigeration Service Manual Return to Table of Contents 90 8 12 6 CR24 Glass Door Template For 6 Toe Kick Figure 8 11 6 CR24 Glass Door Template for 6 Toe Kick ...

Page 91: ...Manual Return to Table of Contents 91 8 12 7 CR24 Screw Zone For Overlay Templates NOTE Hatch areas should provide enough thickness for wood screws for overlay attachment bracket Figure 8 12 1 CR24 Screw Zone For Overlay Templates ...

Page 92: ...Column Refrigeration Service Manual Return to Table of Contents 92 8 12 8 CR30 Screw Zone For Overlay Templates Figure 8 12 2 CR30 Screw Zone For Overlay Templates ...

Page 93: ... pull out and rotate down on spring steel stop bracket to disengage stop When stop is disengaged bin will tip out further Once the slides are fully extended remove the slide from the key hole slot on each side of the bin Lift up and pull the bin towards you to disengage the pivot blocks from the pivot fastener See figures 8 13 1 through 8 13 4 ...

Page 94: ...n the bottom of the cabinet fully open 2 Locate the end fitting on the gas spring on the left side of the bin and using the flat head screwdriver release the end fitting by placing the flat head screwdriver into the release latch and prying outward to disengage the end fitting from the cabinet wall fitting 1 Remove all contents from the tip out bin including glass divider and bottom panel 2 Open t...

Page 95: ...e of Contents 95 Operation 3 Operation 4 1 Once retainer fasteners are removed tilt the tip out bin up and pull out towards you to remove 1 Using the 5 32 allen wrench remove the left and right shoulder bolts located inside the bottom front of the bin ...

Page 96: ...elease the end fitting by placing the flat head screwdriver into the release latch and prying outward to disengage the end fitting from the bin wall ball stud 2 Locate the damper end fitting on the right side of the cabinet Using a flat head screwdriver release the end fitting on the damper by placing the flat head screwdriver into the release latch and prying inward to disengage the end fitting f...

Page 97: ...7 Operation 6 Operation 7 1 Place tip out bin into position by placing left and right guide blocks on bin over pivot bushing in cabinet Allow tip out bin to rest on bottom of cabinet 1 Install left and right shoulder bolts using 5 32 allen wrench and tighten snuggly ...

Page 98: ...ion 8 Operation 9 1 With the tip out bin rotated all way open install the left side damper onto the cabinet wall fitting by snapping it onto the fitting 1 Pivot tip out bin approximately 45 degrees so right side damper end fitting aligns with bin fitting and snap into place ...

Page 99: ...frigeration Service Manual Return to Table of Contents 99 Operation 10 1 Check for smooth operation of the tip out bin closing and opening a number of times 2 Re install interior bottom panel and glass dividers ...

Page 100: ...mechanism on each slide and pull forward on the release mechanisms and pull the drawer out To remove the slide member from the cabinet side wall locate the mounting screws and remove Support the slide to avoid scratching the side wall of the cabinet Reinstallation To reinstall the drawers line up the drawer slide member with the cabinet slide member slide together gently ensuring that the drawer s...

Page 101: ... avoid scratching the side wall of the cabinet Reinstallation To reinstall the drawers line up the drawer slide member with the cabinet slide member slide together gently ensuring that the drawer slide member is parallel with the cabinet slide member Do not force together as this can result in damage to the ball bearing retainer and result in ball bearings dislodging from the retainer Once engaged...

Page 102: ... the two retaining pins by prying up using a flat blade screwdriver protect material surfaces to avoid scratches and then pulling the pins out 3 Pull forward on the divider and disconnect the light electrical connection 4 Pull the divider out of the cabinet To install 1 Slide divider into cabinet extrusion 2 Make light electrical connection 3 Manage excess wire and slide divider in until completel...

Page 103: ...ation To reinstall the shelves first install the cabinet slide assemblies into the pilasters next line up the shelf slide members with the cabinet slide members slide together gently ensuring that the shelf slide member is parallel with the cabinet slide member Do not force together as this can result in damage to the ball bearing retainer and result in ball bearings dislodging from the retainer O...

Page 104: ...are simple single piece design cantilever shelves Removal To remove simply lift up squarely on the shelf and pull forward to remove from the pilasters Installation To install align shelf brackets with pilasters and slide down into pilaster ensure all for attachment points are engaged Figure 8 18 Freezer Shelving ...

Page 105: ...scratching the side wall of the cabinet Reinstallation To reinstall the shelves first install the cabinet slide assemblies into the pilasters next line up the shelf slide members with the cabinet slide members slide together gently ensuring that the shelf slide member is parallel with the cabinet slide member Do not force together as this can result in damage to the ball bearing retainer and resul...

Page 106: ... remove Pull out on the divider and disconnect the light electrical connector Remove divider from the cabinet Installation To install slide divider into cabinet extrusions make light electrical connection manage excess wire and push divider into cabinet until flush with back wall Install retaining fasteners into bottom left and right edges Figure 8 20 1 Dual Zone Compartment Divider Figure 8 20 2 ...

Page 107: ...e toe kick grill Once the unit is in position height adjustment can be made from the front Using the hex driver leveling tool turn clockwise to raise the unit or counterclockwise to lower See figure 8 21 When the unit is properly leveled door adjustments are less likely to be needed To reduce the possibility of the unit tipping forward the front leveling legs must be in contact with the floor The ...

Page 108: ... Use an appliance dolly to move the unit near the opening 8 19 Cabinet Anti Tip Anti Tip Bracket To prevent the unit from tipping forward the anti tip bracket must be installed Use all anti tip bracket hardware as instructed Level as instructed on Page 98 prior to installing anti tip bracket s The anti tip bracket and supporting hardware is included with your unit Please note that four anti tip br...

Page 109: ...ual Return to Table of Contents 109 8 19 1 Anti Tip Installation For Integrated Installation NOTE Do not fasten anti tip brackets to adjacent cabinetry until the cabinet has been leveled Figure 8 22 1 Anti tip Installation Integrated ...

Page 110: ...vice Manual Return to Table of Contents 110 8 19 2 Anti Tip Installation For Freestanding Installation NOTE Cabinet must be leveled before securing to wall with anti tip bracket Figure 8 22 2 Anti tip Installation Freestanding ...

Page 111: ...Column Refrigeration Service Manual Return to Table of Contents 111 8 20 Marriage Kit Installation Figure 8 23 1 Marriage Kit Install 1 ...

Page 112: ...Column Refrigeration Service Manual Return to Table of Contents 112 8 20 Marriage Kit Installation cont Figure 8 23 2 Marriage Kit Install 2 ...

Page 113: ...Column Refrigeration Service Manual Return to Table of Contents 113 8 20 Marriage Kit Installation cont Figure 8 23 3 Marriage Kit Install 3 ...

Page 114: ...Column Refrigeration Service Manual Return to Table of Contents 114 8 20 Marriage Kit Installation cont Figure 8 23 4 Marriage Kit Install 4 ...

Page 115: ...move butter bin lid flex lid in center and pull upwards on one end of lid to disengage lid from pin Slide off opposite end pin To install butter bin lid slide one end over pin and flex center of the lid to slip opposite lid end over pin Figure 8 24 1 Butter Bin 1 Figure 8 24 2 Butter Bin 2 ...

Page 116: ...Column Refrigeration Service Manual Return to Table of Contents 116 8 22 Trim Kits Figure 8 25 Trim Kit ...

Page 117: ...geration Service Manual Return to Table of Contents 117 9 0 Replacement Parts 9 1 CR24R CR24D CR24W CC24D CC24W and CR30R Refrigeration Module Figure 9 1 CR24R CR24D CR24W CC24D CC24W and CR30R Refrigeration Module ...

Page 118: ...Column Refrigeration Service Manual Return to Table of Contents 118 9 2 CR24F Refrigeration Module Figure 9 2 CR24F Refrigeration Module ...

Page 119: ...Column Refrigeration Service Manual Return to Table of Contents 119 9 3 CR24F Drawers Figure 9 3 CR24F Drawers ...

Page 120: ...Column Refrigeration Service Manual Return to Table of Contents 120 9 4 CR24R Shelving Figure 9 4 CR24R Shelving ...

Page 121: ...Column Refrigeration Service Manual Return to Table of Contents 121 9 5 CR30R Shelving Figure 9 5 CR30R Shelving ...

Page 122: ...Column Refrigeration Service Manual Return to Table of Contents 122 9 6 CR24R CR24F and CR30R Door Figure 9 6 CR24R CR24F and CR30R Door ...

Page 123: ...Column Refrigeration Service Manual Return to Table of Contents 123 9 7 CR24R and CR30R Drawers Slide Tip Out Bin Figure 9 7 CR24R and CR30R Drawers ...

Page 124: ...Column Refrigeration Service Manual Return to Table of Contents 124 9 8 Damper Tip Out Bin Figure 9 8 Damper Tip Out Bin ...

Page 125: ... Refrigeration Service Manual Return to Table of Contents 125 9 9 CR24R CR24D CR24W CR24F CC24D CC24W and CR30R Machine Compartment Figure 9 9 CR24R CR24D CR24W CR24F CC24D CC24W and CR30R Machine Compartment ...

Page 126: ...Column Refrigeration Service Manual Return to Table of Contents 126 9 10 CR24D CR24W CC24D and CC24W Shelving Figure 9 10 CR24D CR24W CC24D and CC24W Shelving ...

Page 127: ...Column Refrigeration Service Manual Return to Table of Contents 127 9 11 CR24D CR24W CC24D and CC24W Door Figure 9 11 CR24D CR24W CC24D and CC24W Door ...

Page 128: ...Column Refrigeration Service Manual Return to Table of Contents 128 9 12 CR24F Column Freezer Figure 9 12 CR24F Column Freezer ...

Page 129: ...Column Refrigeration Service Manual Return to Table of Contents 129 9 13 CR24R Column Refrigerator Figure 9 13 CR24R Column Refrigerator ...

Page 130: ...Column Refrigeration Service Manual Return to Table of Contents 130 9 14 CR24D CC24D Dual Zone Wine Column Figure 9 14 CR24D CC24D Dual Zone Wine Column ...

Page 131: ...Column Refrigeration Service Manual Return to Table of Contents 131 9 15 CR24W CC24W Single Zone Wine Column Figure 9 15 CR24W CC24W Single Zone Wine Column ...

Page 132: ...Column Refrigeration Service Manual Return to Table of Contents 132 9 16 CR24W CC24W Single Zone Wine Column Shelves Figure 9 16 CR24W CC24W Single Zone Wine Column Shelves ...

Page 133: ...8300 West Good Hope Road Milwaukee WI 53223 Toll Free 800 558 5592 Fax 414 353 7069 www perlick com Form No Z2551 Rev C 05 03 2019 ...

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