manualshive.com logo in svg

Perkins 5006A-E23TA, Operation And Maintenance Manual, Page: 23 / 100

Share
Download
Perkins 5006A-E23TA Operation And Maintenance Manual Download Page 23

Radiator View

Illustration 23

g06618854

Typical example

(1) Radiator cap
(2) Radiator

(3) Coolant drain
(4) Fuel cooler

(5) Air to air charge cooler
(6) Coolant vent

i08229531

Engine

 

Description

 

The

 

Perkins

 

5006A-E23TA,

 

5006C-E23TA,

 

5008A-

E30TA,

 

and

 

5008C-E30TA

 

Industrial

 

Engines

 

have

 

the

 

following

 

characteristics:

• Four stroke cycle

• Mechanically actuated, electronically controlled

fuel injection system

• Turbocharged

• Air to air charged cooled

M0122761

23

Product Information Section

Engine Description

Summary of Contents for 5006A-E23TA

Page 1: ...Operation and Maintenance Manual 5006A E23TA 5006C E23TA 5008A E30TA and 5008C E30TA Industrial Engines E08 Engine E06 Engine M0122761 en us May 2021...

Page 2: ...rmation that was available at the time that the publication was written The specifications torques pressures measurements adjustments illustrations and other items can change at any time These changes...

Page 3: ...rical System 18 Engine Electronics 19 Product Information Section Model Views 20 Product Identification Information 26 Operation Section Lifting and Storage 28 Features and Controls 31 Engine Diagnost...

Page 4: ...s manual Whenever a question arises regarding your engine or this manual please consult with your Perkins dealer or your Perkins distributor for the latest available information Safety This safety sec...

Page 5: ...ar the engine as a convenient reminder Perkins also recommends that a maintenance record be maintained as part of the permanent record of the engine Your authorized Perkins dealer or your Perkins dist...

Page 6: ...other harsh chemicals Solvents gasoline or harsh chemicals could loosen the adhesive that secures the warning signs The warning signs that are loosened could drop off the engine Replace any warning si...

Page 7: ...e or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals Failure to follow the instructions or heed the warnings could res...

Page 8: ...stand the instructions and warnings in the Operation and Maintenance Manual Failure to follow the instructions or heed the warnings will result in serious injury or death 4 Hot Fluid Under Pressure Il...

Page 9: ...ment to protect your skin The hot surface warning labels 5 can be found in two locations The oil cooler and heat shield of the coolant rail 6 Ether Warning Illustration 8 g01372254 Do not use aerosol...

Page 10: ...each operator control station When appropriate disconnect the starting controls Do not allow unauthorized personnel on the engine or around the engine when the engine is being serviced Tampering with...

Page 11: ...tart the engine and operate the engine in a well ventilated area If the engine is in an enclosed area vent the engine exhaust to the outside Cautiously remove the following parts To help prevent spray...

Page 12: ...cause severe injury If fluid is injected into your skin you must get treatment immediately Seek treatment from a doctor that is familiar with this type of injury Containing Fluid Spillage Care must b...

Page 13: ...ces when handling the equipment or parts Perkins also recommends the following Wear appropriate Personal Protective Equipment PPE Wash your hands and face with soap and water prior to eating drinking...

Page 14: ...iller cap The filler cap must be cool enough to touch with a bare hand Remove the filler cap slowly to relieve pressure Refer to this Operation and Maintenance Manual Cooling System Coolant Level Chec...

Page 15: ...le combustible materials or conductive materials such as fuel oil and debris from the engine Do not allow any flammable combustible materials or conductive materials to accumulate on the engine Store...

Page 16: ...y open flames or sparks away from the top of a battery Do not smoke in battery charging areas Never check the battery charge by placing a metal object across the terminal posts Use a voltmeter or a hy...

Page 17: ...njured by flying debris i05875651 Mounting and Dismounting Do not climb on the engine The engine has not been designed with mounting or dismounting locations Refer to the OEM for the location of foot...

Page 18: ...caused the emergency stop has been corrected Stop the engine if an overspeed condition occurs during the initial start up of a new engine or an engine that has been overhauled This may be accomplishe...

Page 19: ...eed and or the engine power Many of the parameters that are monitored by the ECM can be programmed for the engine monitoring functions The following parameters can be monitored as a part of the Engine...

Page 20: ...llowing model views show typical features of the engine Due to individual applications your engine may appear different from the illustrations Illustration 20 g06617223 Typical example of an engine vi...

Page 21: ...nator 4 Oil filler 5 Coolant pump 6 Module for twin primary fuel filters 7 Electric priming pump 8 Oil gauge Dipstick 9 Twin secondary fuel filters 10 Oil filters 11 Starting motor 12 Rear lifting eye...

Page 22: ...g06643111 Typical example 14 Thermostat housing 15 Breather 16 Turbochargers 17 Oil drain plug 18 Crankshaft damper 19 Fan belts 20 Front lifting eye 22 M0122761 Product Information Section Model Vie...

Page 23: ...olant vent i08229531 Engine Description The Perkins 5006A E23TA 5006C E23TA 5008A E30TA and 5008C E30TA Industrial Engines have the following characteristics Four stroke cycle Mechanically actuated el...

Page 24: ...s Table 2 Engine Specifications Engine 5008A E30TA and 5008C E30TA Arrangement and cylinders In line 8 cylinder Bore 160 mm 6 30 inch Stroke 190 mm 7 48 inch Displacement 30 56 L 1864 89 cubic inch Co...

Page 25: ...ings result in a lower average power demand Reduced hours of operation will increase the length of operating time before an engine overhaul is required For more information refer to the Operation and...

Page 26: ...mber plate and engine ratings labels location Illustration 27 g06649090 Typical example of engine serial number plate Illustration 28 g06651739 Typical example of ratings label Your Perkins distributo...

Page 27: ...Illustration 29 g06646849 Typical example of Emissions label M0122761 27 Product Information Section Plate Locations and Film Locations...

Page 28: ...normal conditions of storage from 15 to 55 C 5 to 99 F and 90 relative humidity Protection is for a maximum of 2 years Level C This level is additional to level B Level C will give protection for 5 ye...

Page 29: ...ple 1 5008 engine Rear lifting eye 2 5008 engine Rear lifting eye 3 5006 engine Rear lifting eye 4 5006 engine Rear lifting eye 5 5006 engine Front lifting eye 6 5008 engine Front lifting eye M0122761...

Page 30: ...Radiator Only Illustration 31 g06649667 Typical example of a 5008 radiator 1 Radiator lifting eyes 30 M0122761 Operation Section Product Lifting...

Page 31: ...gged in the memory of the ECM An event code will be transmitted over the Perkins Data link and the hard wired Warning output will be energized If the engine is in the Warning condition the event code...

Page 32: ...he engine After an engine shutdown operate the reset input of the ECM or power down the controller Powering down the electronic control module can be achieved by the operation of the keyswitch into sl...

Page 33: ...nsor Views Illustration 32 g06595481 Typical example 1 Coolant temperature sensor 2 Air inlet temperature sensor 3 Oil pressure sensor 4 Camshaft speed timing sensor M0122761 33 Operation Section Sens...

Page 34: ...l pressure sensor after primary fuel filters 8 Water In Fuel WIF sensor 9 Fuel pressure sensor after secondary fuel filter 10 Fuel pressure sensor before secondary fuel filter 11 Fuel temperature sens...

Page 35: ...5502 Wiring harness removed for clarity 12 Barometric pressure sensor i08233020 Sensors and Electrical Components Electrical Components The engine view shown is a typical examples only M0122761 35 Ope...

Page 36: ...xample 1 Injector wiring harness 2 Alternator 3 Fuel priming pump with remote switch 4 Electric Priming Pump EPP relay 5 Starter relay 6 Starting motor 7 Electronic Control Module ECM 36 M0122761 Oper...

Page 37: ...erature i01797063 Engine Operation with Intermittent Diagnostic Codes If a diagnostic lamp illuminates during normal engine operation and the diagnostic lamp shuts off an intermittent fault may have o...

Page 38: ...be reached After three times of cranking the engine and the engine oil pressure fail to reach 30 kPa 4 35 psi a failed to start alarm will be indicated on the EST A fault reset will be required Refer...

Page 39: ...If no leaks are present proceed to step 5 b If leaks are present repair the leaks Repeat Step 3 to Step 4 5 Start the engine Operate the engine for 1 minute Monitor the engine oil pressure Continue t...

Page 40: ...ot outside the canopy or enclosure Fully charged batteries of the correct capacity Electrical cables that meet the recommended specification Contact your Perkins distributor or Perkins dealer for more...

Page 41: ...al operating developments Significant changes in the readings should be investigated i02415226 Fuel Conservation Practices The efficiency of the engine can affect the fuel economy Perkins design and t...

Page 42: ...equipped with a service hour meter note the reading Perform the maintenance that is in the Operation and Maintenance Manual Maintenance Interval Schedule Check the crankcase oil level Maintain the oil...

Page 43: ...fuel are available in the countries and territories with severe winters For more information refer to the Operation and Maintenance Manual Fuel For Cold Weather Operation Another important fuel prope...

Page 44: ...re regulator can heat the fuel in excess of 65 C 149 F The maximum fuel temperature at the lift pump inlet is 58 C 136 4 F Note Heat exchanger type fuel heaters should have a bypass provision to preve...

Page 45: ...US gal Table 6 5008 30 Engine and Engine with Radiator Engine Only 48 L 12 7 US gal Engine and Radiator 140 L 37 0 US gal Fuel System Refer to the OEM specifications for additional information on the...

Page 46: ...ny Agricultural agent Independent laboratory Periodic analysis of water that is used to add to the coolant is recommended Water quality can be affected by various factors including malfunctioning puri...

Page 47: ...tions ELC Extended Life Coolant A coolant that relies on organic inhibitors for corrosion and cavitation protection Also known as Organic Acid Technology OAT coolant ELI Extended Life Inhibitor SCA Su...

Page 48: ...enance Manual that is provided by the OEM for capacities of the fuel system i08364472 Fluid Recommendations Engine Oil Specification General Lubricant Information Because of government regulations reg...

Page 49: ...nding on the parasitic load and other factors Cold soaked starts occur when the engine has not been operated for a period of time This interval will allow the oil to become more viscous due to cooler...

Page 50: ...wear metal and type of wear metal that is in the oil is analyzed The increase in the rate of engine wear metal in the oil is as important as the quantity of engine wear metal in the oil For more info...

Page 51: ...t incorrect operating procedures and incorrect maintenance procedures can be factors which contribute to a severe service application Environmental Factors Ambient temperatures The engine may be expos...

Page 52: ...lyte Level Check 55 Belts Inspect Adjust Replace 56 Belts Inspect Adjust Replace 57 Belts Inspect Adjust Replace 59 Cooling System Coolant Change 64 Cooling System Coolant Level Check 67 Crankshaft Vi...

Page 53: ...or 89 Every 6000 Service Hours or 3 Years Cooling System Coolant ELC Change 61 Every 5 Years Alternator Inspect 54 Fuel Injector Replace 78 Fuel Transfer Pump Lift Pump Inspect 82 Starting Motor Inspe...

Page 54: ...e engine When the engine is not run for long periods of time or if the engine is run for short periods the batteries may not fully charge A battery with a low charge will freeze more easily than a bat...

Page 55: ...rged the ammeter reading should be very near zero when the engine is in operation All lead acid batteries contain sulfuric acid which can burn the skin and clothing Always wear a face shield and prote...

Page 56: ...t accidental starting 7 Proceed with necessary system repairs 8 To connect the battery connect the positive connection before the negative connection i07212767 Belts Inspect Adjust Replace Alternator...

Page 57: ...0 to allow more moment 3 Remove belt 13 and discard Install new belt and ensure that the belt is located over pulley 12 and pulley 14 Ensure that new toothed belt is located into the pulley 12 and pul...

Page 58: ...the middle point between the two pulleys New belt tension should be set to 49 N 11 lb Belt tension range should be from 31 N to 49 N 6 9 lb to 11 lb Belt deflection should be 4 2 mm 0 165 inch Illustr...

Page 59: ...or more information 5 The belt tension must be checked at position A Use a suitable spring balance and a suitable straight edge to check the belt tension 6 The belt tension should be 62 N 14 lb with a...

Page 60: ...Remove the belts 1 Procedure to Apply the Grease to Fan Drive Assembly and Jockey Pulley 1 Use Shell Alvania RL3 or Shell Gadus S2 V100 3 and apply 8 to 10 grams of grease to the bearings Note Each gr...

Page 61: ...e for the correct procedure 7 Stop the engine Refer to Operation and Maintenance Manual Stopping the Engine for the correct procedure 8 Isolate the electrical supply to the engine Remove the guards 9...

Page 62: ...rical supply to the engine Loosen the cooling system filler cap 1 slowly to relieve any pressure Remove the cooling system filler cap 2 Clean the cooling system filler cap 1 and inspect the seal 2 If...

Page 63: ...the cooling system faster than 5 L 1 3 US gal per minute to avoid air locks Cooling system air locks may result in engine damage 3 Fill the cooling system with clean water Install the cooling system...

Page 64: ...artment or disassem bling any component containing fluids Dispose of all fluids according to Local regulations and mandates NOTICE Keep all parts clean from contaminants Contaminants may cause rapid w...

Page 65: ...ller cap If the seal is not damaged use a suitable pressurizing pump to pressure test the filler cap The correct pressure is stamped on the face of the filler cap If the filler cap does not retain the...

Page 66: ...rain cock or remove the drain plug 5 in the oil cooler Allow the water to drain Flush the cooling system with clean water Fill 1 Close the drain cock or install the drain plug 3 on the radiator Close...

Page 67: ...to pressure test the filler cap The correct pressure is stamped on the face of the filler cap If the filler cap does not retain the correct pressure replace the filler cap Install the cooling system f...

Page 68: ...cables into the rear of the connectors Avoid electrical components such as the alternator the starting motors and the ECU Ensure that care is taken that the safety labels emission label and any infor...

Page 69: ...filter element is in a serviceable condition the center section of the service indicator 1 is clear Illustration 62 g01242332 When the air filter element requires replacement the center section of the...

Page 70: ...g seal 3 onto cover 1 and install cover to breather body 5 6 Install bolts 1 and tighten bolts to a torque of 50 N m 36 lb ft Install power to the engine i02978569 Engine Crankcase Breather Clean Repl...

Page 71: ...bolts for the isolators are tightened to the correct torque Replace any isolator that shows deterioration For more information see the literature that is provided by the OEM of the isolators i08238446...

Page 72: ...p i08397579 Engine Oil Pump Inspect A failed engine oil pump may result in a seizure of the crankshaft A failed engine oil pump may result in contaminating the engine lubricating system Visually inspe...

Page 73: ...the sample is clearly labeled To ensure that the sample is representative of the oil in the crankcase obtain a warm well mixed oil sample To avoid contamination of the oil samples the tools and the su...

Page 74: ...rque of 68 N m 50 lb ft Replace the Oil Filter Table 11 Required Tools Tool Part Number Part Name Qty A Strap Wrench 1 Note Ensure that all 3 oil filters are changed as a set 1 Use Tooling A to remove...

Page 75: ...d As the engine lubricating oil cools suspended waste particles settle on the bottom of the oil pan The waste particles are not removed with draining cold oil Drain the oil pan with the engine stopped...

Page 76: ...lters have been replaced fill the oil pan Fill the Oil Pan Refer to Operation and Maintenance Manual Fluid Recommendations for information on suitable oils 1 Remove the oil filler cap 2 2 Fill the oil...

Page 77: ...ng and components that are loose broken or damaged Damaged wiring or components should be repaired or replaced immediately i03783789 Engine Valve Lash Inspect Adjust Valves and Valve Bridges NOTICE On...

Page 78: ...ystem Thoroughly clean the area around a fuel system component that will be disconnected Fit a suitable cover over any disconnected fuel system components NOTICE If a fuel injector is suspected of ope...

Page 79: ...Step 5 The fuel system can also be primed by using the key switch Turn the key to the ON position for 2 minutes After 2 minutes the fuel system should be primed If necessary by cycling the key switch...

Page 80: ...O ring seal 9 contacts the sealing surface 8 rotate the primary fuel filter 3 4 of a turn 9 Repeat Step 6 through Step 8 for the remaining fuel filter 10 Install new O ring seal 5 to the WIF sensor 11...

Page 81: ...ressure of the fuel that is entering the engine The electronic service tool EST can be used to monitor the fuel pressure Contact Perkins distributor for more information Illustration 79 g06309402 Typi...

Page 82: ...e top The fuel expands as the fuel gets warm The tank may overflow Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel supply pipe Some fuel tanks use su...

Page 83: ...tem are not always supplied by Perkins The following text describes a typical method of replacing coolant hoses Refer to the OEM information for further information on the coolant system and the hoses...

Page 84: ...ngine Inspect the cooling system for leaks Clamps and V Band Locations For 6 Cylinder Engines Illustration 80 g06642391 1 Clamp torque 7 N m 62 lb in 84 M0122761 Maintenance Section Hoses and Clamps I...

Page 85: ...Illustration 81 g06329566 1 Clamp torque 7 N m 62 lb in 2 Clamp torque 9 N m 79 lb in M0122761 85 Maintenance Section Hoses and Clamps Inspect Replace...

Page 86: ...Illustration 82 g06329596 1 Clamp torque 7 N m 62 lb in 86 M0122761 Maintenance Section Hoses and Clamps Inspect Replace...

Page 87: ...Clamps and V Band Locations For 8 Cylinder Engines Illustration 83 g06620523 1 Clamp torque 7 N m 62 lb in M0122761 87 Maintenance Section Hoses and Clamps Inspect Replace...

Page 88: ...Illustration 84 g06620538 1 Clamp torque 7 N m 62 lb in 2 Clamp torque 9 N m 79 lb in 88 M0122761 Maintenance Section Hoses and Clamps Inspect Replace...

Page 89: ...starting should have jacket water heaters Check the operation of the jacket water heater Check the operation of the circulation pump if equipped For an ambient temperature of 0 C 32 F the heater shoul...

Page 90: ...08304220 Overhaul Top End Scheduling a Top End Overhaul Top end overhauls should be scheduled according to the recession of the valve stems This measurement provides an accurate indication of the rate...

Page 91: ...leaning purposes Pressurized air is the preferred method for removing loose debris Direct the air in the opposite direction to the fans air flow Hold the nozzle approximately 6 mm 0 25 inch away from...

Page 92: ...rect Operating Procedures Frequent hot shutdowns Operating at excessive loads Operating at excessive speeds Operating outside the intended application Incorrect Maintenance Procedures Extending the ma...

Page 93: ...wiring harnesses and so forth Ensure that the areas around the rotating parts are clear Inspect the alternator belt and fan drive belts for cracks breaks or other damage Check that the fan and belts...

Page 94: ...aseous emission standards that are prescribed by the law at the time of manufacture This engine may be covered by an Emissions Warranty Consult your authorized Perkins dealer or distributor to determi...

Page 95: ...ng Prevention 17 D Driven Equipment Check 67 E Electrical System 18 Grounding Practices 18 Emergency Stopping 42 Emissions Warranty Information 94 Engine Clean 68 Engine Air Cleaner Element Replace 68...

Page 96: ...Secondary Filter Replace 81 Fuel Tank Water and Sediment Drain 82 Drain the Water and the Sediment 82 Fuel Storage Tanks 82 Fuel Tank 82 Fuel Transfer Pump Lift Pump Inspect 82 G General Hazard Infor...

Page 97: ...fety Messages 6 1 Universal Warning 7 2 Do Not Step 7 3 Electrocution 8 4 Hot Fluid Under Pressure 8 5 Hot Surface 9 6 Ether Warning 9 7 Rotating Shaft Hand Crush Hazard 9 Safety Section 6 Self Diagno...

Page 98: ......

Page 99: ...aintenance Manual Delivery Date Product Information Model Product Identification Number Engine Serial Number Transmission Serial Number Generator Serial Number Attachment Serial Numbers Attachment Inf...

Page 100: ...M0122761 2021 Perkins Engines Company Limited All Rights Reserved 100 May 2021...

Reviews:

No comments