Perkins 103-06, Workshop Manual

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Oil Pipe
Eyebolt tightening torque:
1.0 to 1.3kgf.m (7.2 to 9.41bf/ft).
PB101
Cap, Push Rod and Rocker Arm Assembly
A. Install the cap on the end of valve stem.
B. Install the push rod and rocker arm assembly.
Rocker arm assembly tightening torque:
2.0 to 2.5kgf.m (14.5 to 18.11bf/ft).
PB102
Valve Clearance Adjustment
A. Loosen the nut and adjust the clearance of both
the intake and exhaust valves to 0.2mm (.0078")
with the adjust screw.
NOTE: Adjust when the engine is cold. Set the
No. 1 cylinder to the top dead center, and adjust
the clearances of intake/exhaust valves of No.
1 cylinder and exhaust valve of No. 2 cylinder.
Then, turn the crankshaft counter-clockwise by
240° (viewed from the front) to adjust clearance
of intake valve of No. 2 cylinder and intake/
exhaust valves of No. 3 cylinder.
PB103
Cylinder Head Cover
A. Evenly tighten the cylinder head cover. Ensure
gasket remains in location
Cylinder head cover tightening torque:
1.0 to 1.2kgf.m (7 to 91bf/ft)
Water Pump Assembly and Radiator Hose
Glow Plug and Connector
Glow plug tightening torque: 1.5
to 2.Okgf.m (11 to 14.51bf/ft).
Mano-Contact
Mano-contact tightening torque:
1.5 to 2.Okgf.m (11 to 14.51bf/ft).
Nozzle/Holder Assembly
A. Install new cap and gasket securely ref. PB038.
Install the nozzle and holder assembly with
socket for the nozzle holder. Install the return
pipe.
Nozzle/holder tightening torque:
8 to 8.5kgf.m (58 to 621bf/ft) 103-09/10/Perama
M25/M30.
6 to 7kgf.m (43 to 511bf/ft) 103-06.
Water pump
assembly.
J
Radiator Hose
Liquid Packing (silicon RTV type)
E0004-1