Pepperl+Fuchs VisuNet GMP PC219 Hardware Manual Download Page 1

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VisuNet GMP RM/PC 200 series

Hardware manual

PROCESS AUTOMATION

MANUAL

Summary of Contents for VisuNet GMP PC219

Page 1: ...VisuNet GMP RM PC 200 series Hardware manual PROCESS AUTOMATION MANUAL ...

Page 2: ... Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recent version as well as the supplementary clause Expanded reservation of proprietorship VisuNet GMP RM PC 200 series ...

Page 3: ...view 7 2 2 Technical Data VisuNet GMP RM PC219 8 2 3 Technical Data VisuNet GMP RM PC221 10 2 4 Technical Data VisuNet GMP RM PC222 11 2 5 Dimensions VisuNet GMP PC RM219 12 2 6 Dimensions VisuNet GMP PC RM221 and PC RM222 13 2 7 Image Sticking 13 2 8 Interfaces and Connections 13 2 8 1 RS232 RS485 14 2 8 2 USB 2 0 14 2 8 3 Network RJ 45 14 2 8 4 Ground Connection 14 2 8 5 Supply Voltage 24 V 15 2...

Page 4: ...ing 27 3 1 Preparation 27 3 2 Mounting in the field 27 3 2 1 Grounding at housing 27 3 2 2 Grounding at Pedestal 28 3 3 General Mounting Information 30 3 4 Mounting the pedestal 30 3 5 Mounting to wall arm 34 3 6 Mounting to wall bracket 38 3 7 Commissioning VisuNet GMP RM PC 41 4 Appendix 42 4 1 Chemical resistance of keyboard foil 42 4 2 Anti microbial resistance of keyboard foil 42 4 3 Chemical...

Page 5: ...h with instructions You are prompted to perform an action or a sequence of actions 1 3 System Operator and Personnel Responsibility for planning assembly commissioning operation maintenance and dismounting lies with the plant operator The personnel must be appropriately trained and qualified in order to carry out mounting installation commissioning operation maintenance and dismounting of the devi...

Page 6: ...oring these instructions will void any warranty and absolve the manufacturer from any liability The devices must not be repaired changed or manipulated If there is a defect the product must always be replaced with an original device 1 6 Installation and commissioning The device must only be operated in the specified ambient temperature range and at the specified relative humidity without condensat...

Page 7: ...spection and servicing must be as safe and easy as the processes employed for the disinfection of mechanical components The VisuNet GMP product portfolio extends from simple direct monitors and remote monitor systems with Ethernet connection to a host to complete PCs available with single or dual monitor systems and various mounting options Both models with 19 21 5 Full HD and 22 displays with opt...

Page 8: ...P ICA or VNC enabling via the network The following drawing shows a typical system topology The complete panel PC system has many standard interfaces network USB serial The operating system used is Windows 7 Ultimate 32 bit or 64 bit or Windows 10 IoT Enterprise LTSB x 64 Customers can therefore install software packages for control visualization and production The system operates independently of...

Page 9: ...depends on chosen remote protocol 2x USB for keyboard mouse connection 2x Network RJ45 2x RS 232 2x USB 2x USB for keyboard mouse connection 2x Network RJ45 Software Operating system Windows 7 Embedded Standard RM Shell 4 or Windows 7 Ultimate FES 32 bit or 64 bit or Windows 10 Compliance with standards and directives Standard conformity Electrical safety EN 60950 1 Class I equipment Ambient condi...

Page 10: ...ces Analog resistive touchscreen optional Keyboard with integrated mouse functionality optical trackball touchpad joystick versions available Electrical specifications Inrush current max 100 A 240 VAC approx 0 5 ms Interface Interface type 2x RS 232 2x USB Usage depends on chosen remote protocol 2x USB for keyboard mouse connection 2x Network RJ45 2x RS 232 2x USB 2x USB for keyboard mouse connect...

Page 11: ...ate Drive Supply Rated voltage 24 V DC or 115 V AC 230 V AC Input voltage range 20 30 V DC or 90 240 V AC Power consumption max 60 W Indicators operating means Display Type TFT LCD Screen diagonal 55 9 cm 22 inch Resolution 1680 x 1050 pixel Color depth 16 7 Mio 24 bit true color Contrast 1000 1 Brightness 300 cd m2 Life span 50 000 h 25 C Input devices Analog resistive touchscreen optional Keyboa...

Page 12: ...000 m above MSL version AC Mechanical specifications Degree of protection IP65 Material Surface stainless steel 1 4301 AISI 304 Surface quality Ra 0 8 µm Mounting type slim line housing several mounting types pedestal wall bracket wall arm each turnable or fix available Mass approx 13 kg Dimensions 625 mm x 450 mm x 73 mm VisuNet GMP RM222 VisuNet GMP PC222 9 10 9 10 228 5 378 39 5 568 450 73 Wind...

Page 13: ...5 378 39 5 625 450 73 Note Image Sticking Displaying a fixed pattern may cause burn in effects image sticking due to the LCD characteristics To avoid image sticking change pattern frequently or activate screen saver Please note that damages at the display caused to burn in effects are not included in the warranty A Serial interface RS 232 RS485 COM3 B 4x USB 2x USB reserved fpr keyboard mouse conn...

Page 14: ...g to a low resistance grounding point at the housing see chapter 3 2 1 For connecting to a low resistance grounding point at pedestal wall arm RS232 RS485 Picture Pin Signal Pin Signal 1 Data Carrier Detect 1 RS485 D 2 Receive Data 2 n c 3 Transmit Data 3 RS485 D 4 Data Terminal Ready 4 n c 5 GND 5 n c 6 Dataset Ready 6 n c 7 Request to Send 7 n c 8 Clear to Send 8 n c 9 Ring Indicator 9 GND 1 6 7...

Page 15: ...5 4 GF 5 08 Matching plug Phoenix Contact MSTBT 2 5 4 STF 5 08 2 8 7 Connection Barcode handheld 5 pin socket required for connecting Barcode handhelds Phoenix Contact DFK MSTB 2 5 5 GF 5 08 Matching plug Phoenix Contact MSTBT 2 5 5 STF 5 08 Picture Pin Signal 1 GND 2 GND 3 24 V DC 4 24 V DC 1 2 3 4 4 1 Danger Electric shock Electric shock with heaviest personal injury to death Heaviest property d...

Page 16: ...gienic standards Keyboard TA3 K4 Keyboard with touchpad for controlling the mouse pointer 2 separate buttons below the touchpad assume the function of left and right mouse button Figure 2 5 Keyboard with touchpad Picture Pin Signal 1 12 V 2 GND 3 Rx 4 Tx 5 n c 5 4 3 2 1 5 1 TA3 K4 General specifications Type Keyboard with touchpad Supply Rated voltage via data line Indicators operating means Keybo...

Page 17: ...40 Pts mm Dimensions 66 x 50 mm Driver Microsoft Mouse USB Interface Interface type USB Conformity Protection degree IP65 Ambient conditions Ambient temperature 20 55 C 4 131 F Storage temperature 20 70 C 4 158 F Relative humidity max 85 non condensing Mechanical specifications Material anodized aluminium Polyester foil Mass 1 2 kg Dimensions 482 6 mm x 177 8 mm x 45 mm Cable length 1 8 m wire end...

Page 18: ...s Keyboard layout US international German French further keyboard layouts on demand Joystick Driver Microsoft Mouse USB Interface Interface type USB Conformity Protection degree IP65 Ambient conditions Ambient temperature 20 55 C 4 131 F Storage temperature 20 70 C 4 158 F Relative humidity max 85 non condensing Mechanical specifications Material anodized aluminium Polyester foil Mass 1 2 kg Dimen...

Page 19: ...ball Diameter 50 mm Material Driver Microsoft Mouse USB Interface Interface type USB Conformity Protection degree IP65 Ambient conditions Ambient temperature 0 55 C 32 131 F Storage temperature 10 70 C 14 158 F Relative humidity max 85 non condensing Mechanical specifications Material anodized aluminium Polyester foil Mass 1 2 kg Dimensions 482 6 mm x 177 8 mm x 45 mm Cable length 1 8 m wire end f...

Page 20: ... of monitor 10 5 PEDESTAL1 130 3V NP G T 304 Pedestal turnable approx 350 inclination of monitor 30 6 PEDESTAL1 130 3V NP G F 304 Pedestal fix mounted inclination of monitor 30 7 PEDESTAL1 56 3V NP G T 304 Pedestal turnable approx 350 inclination of monitor 30 Model number Description 1 WALL ARM1 55 1V NT G 304 Wall arm inclination of monitor 10 without pipe for keyboard 2 models available WALL AR...

Page 21: ...e fix Angle of turn for turnable mounting version The first stop plate is premounted for a max angle of turn of 350 With the second enclosed stop plate you can define an individual angle The angle of turn can be devided with 6 screws in 60 steps Model number Description 1 WALL BRACKET1 0 0V G 304 Wall bracket 1 C Mounting version turnable fastening at front 1 2 9 9 40 A ...

Page 22: ...2018 07 22 VisuNet GMP RM PC 200 series Product Specifications Figure 2 11 Turnable mounting version 1 Locking screw 2 premounted stop plate Mounting version fix 2 1 42 50 9 0 9 63 64 B ...

Page 23: ...nting DATL A2 4 0N 2 5F 2 Power cable 2x 4 0mm 2 5m 2 5mm wire end ferrule length 110 m 2DATL A2 2 5 1 Power cable 2x 2 5mm wire end ferrule max length 80 m Model Number Description SK FX 100 1 8 Switch for safe area DIN rail mounting power supply 9 24 V DC terminal connection 1x fibre optics SC D 8x Ethernet DATL C7TP 2 1RJ45 Cat 7 cable RJZ2 SWITCH 5 10 AB RJ Switch Power Supply 10 30V DC IP67 5...

Page 24: ...sts of an barcode handheld with connecting cable The connectiong cable is a 7 m long cable and a 8 pin M12 connector is mounted Order designation PSCAN D 1 Please also refer to the barcode reader operating instructions For more information about the terminal assignment see chapter 2 8 7 Device Order designation Description PSCAN D 1 PSCAN D 1D N0 R3 10 N Barcode handheld NON Ex Sparepart cable SPA...

Page 25: ...8 07 25 2 9 9 Dimensions with Barcode handheld Dimensions VisuNet GMP PC RM 219 with Barcode handheld Dimensions VisuNet GMP PC RM221 and PC RM222 with Barcode handheld 682 29 5 187 97 131 74 152 85 152 13 450 73 740 29 5 187 97 131 74 152 85 152 13 450 74 ...

Page 26: ...2018 07 26 VisuNet GMP RM PC 200 series Product Specifications 2 9 10 Holder for handheld barcode reader Dimensions Figure 2 12 Abmessungen Halter für Barcode Handheld 85 30 71 5 90 120 152 14 67 6 ...

Page 27: ...ld The device is licensed for operation in confined spaces The cooling of the device does not require active components like CPU fan or water cooling systems For that reason there are no ventilation slots in the housing To avoid overheating during operation follow the advices below for field installation Do not expose the device to direct solar radiation or other heat sources Since the heat will d...

Page 28: ...3 Insert the cable of the cable lug between the 2 washers 1 4 Tighten the screw nut Figure 3 2 Equipotential bonding at the housing 3 2 2 Grounding at Pedestal Note Depending on the grounding cable you need the adequate cable lug not included in delivery 1 washer 2 lock washer 3 screw nut 4 cable lug 1 2 3 4 Note Pepperl Fuchs recommand to use a cable with a core cross section of 4 mm2 for groundi...

Page 29: ...e into a cable lug 4 2 Unscrew the M4 screw on ground connection 3 Insert the cable of the cable lug between the 2 washers 1 4 Tighten the screw Figure 3 4 Grounding at pedestal Note Depending on the grounding cable you need the adequate cable lug not included in delivery 1 contact disk 2 screw nut 3 washer 4 lock washer 5 screw nut 6 hexagon socket set screw 7 cable lug 1 3 4 2 5 7 6 ...

Page 30: ... Wrench Size 3 4 Mounting the pedestal Mounting pedestal on the ground 1 To seal the pedestal against the floor use the enclosed gasket 2 Mount the pedestal by using the 4 screws M8 Figure 3 5 Pedestal from bottom photo and from side drawing 1 Pedestal 2 Gasket 3 Ground Note Mounting with 2 persons The following mounting requires 2 persons Note For fastening the pedestal use 4 screws M8 which suit...

Page 31: ...e wire pull 1 2 Carefully pull the keyboard cable up through the pedestal 3 Remove the wire pull from the keyboard cable 4 Attach the keyboard with 2 grub screws on the pedestal Running cables through pedestal For easier installation of the connection cables through the pedestal wires are already installed through the pedestal and the cable glands 1 1 Depending on cable diameter choose the adequat...

Page 32: ...Net GMP RM PC 200 series Installation and Commissioning Connecting Cables to VisuNet GMP Pedestal Connect all cables correctly Figure 3 6 Example of connection 1 Wire pull for connection cables 2 Connection cable 1 2 ...

Page 33: ...7 Mounting VisuNet GMP to Pedestal Tightening Plugging up the pedestal wall arm cable glands 1 Screw the cable glands with a fork wrench 2 To plug up cable glands that are not in use lightly tighten the cable gland 3 Plug the plugs in 4 Firmly thighten the cable gland Note The IP protection is ony ensured if either a cable is run or a plug is plugged in Note Pepperl Fuchs recommand to use a cable ...

Page 34: ... pull is already installed for running the keyboard cable through the wall arm Run the keyboard cable first Run all other connection cables after that 1 Tighten the keyboard cable 2 to the wire pull 1 2 Carefully pull the keyboard cable up through the wall arm 3 Remove the wire pull from the keyboard cable 4 Attach the keyboard with 2 grub screws on the wall arm Caution Danger of instability There...

Page 35: ...and the cable glands 1 1 Depending on cable diameter choose the adequate cable gland e g 1 cable gland for sup ply cable 1 cable gland for network cable 2 Attacht the connection cable to the current string and pull the cable carefully up 3 Remove the stings from the connection cables 1 Wire pull for keyboard cable 2 Keyboard cable 3 VisuNet GMP 1 2 3 1 Wire pull for connection cable 2 Connection c...

Page 36: ...tch cable to the RJ45 interface of the monitor Figure 3 9 Mounting of flexible patch cable Connecting Cables to VisuNet GMP Wall Arm Connect all cables correctly Note In case of using a turnable wall arm apply flexible patch cable Due to frequent monitor turning in live operation inflexible patch cable 1 is strained heavily within the wall bracket 4 That may cause cable damage Therefore use flexib...

Page 37: ...Wall Arm 1 Attach the VisuNet GMP with 4 countersunk screws with hexagon socket M5x16 Use a allen key 3 mm 2 Tighten the screws torque 5 6 Nm Figure 3 11 Mounting VisuNet GMP to Wall Arm Tightening Plugging up the pedestal wall arm cable glands Note The IP protection is ony ensured if either a cable is run or a plug is plugged in ...

Page 38: ...l 1 Place the drill holes on the wall Therefor use the drilling template C 2 Attach the 4 screws M8 Running cable through wall bracket VESA plate 1 Depending on cable diameter choose the adequate cable gland e g 1 cable gland for sup ply cable 1 cable gland for network cable 2 Feed the cable through the wall bracket as shown Note Pepperl Fuchs recommand to use a cable with a core cross section of ...

Page 39: ...VisuNet GMP RM PC 200 series Installation and Commissioning 2018 07 39 Connecting Cables to VisuNet GMP Wall Bracket Connect all cables correctly Figure 3 12 Example of connection ...

Page 40: ...e lightly tighten the cable gland 3 Plug the plugs in 4 Firmly thighten the cable gland 1 Grounding Tightening the wall bracket and hooking the device 1 Tighten the 4 screws with washer and lock washer Use the Allen Key SW4 Torque 5 6 Nm Note The IP protection is ony ensured if either a cable is run or a plug is plugged in Note Pepperl Fuchs recommand to use a cable with a core cross section of 4 ...

Page 41: ... power supply socket at the back of the housing 2 Fix and tighten the screws of the plug 3 Switch on the power supply at source After establishing the power supply the VisuNet GMP starts automatically The green LED on the right hand side of the housing indicates a correct power supply Turning off the VisuNet GMP 1 Disconnect the device from the power supply 2 After that unscrew the power plug at t...

Page 42: ...tiveness tested with Test method AATCC Test Method 100 Staphyloccus aureus MRSA Escherichia coli 0157 Listeria monocytogenes Pseudomonas aeruginosa Salmonella enteritidis Bacillus cereus Streptococcus faecalis Klebsiella pneumoniae Aspergillus niger Penicillium purpurogenum Phoma violacea Saccharmyyces cerevisiae 4 3 Chemical resistances of the touch screen The foil is manufactured from a biaxiall...

Page 43: ...tyl Dibutyl phthalate Phthalate Butyl cellosolve Iron chlorid FeCl2 Iron chlorid FeCl3 Lyes Ammonia 10 Sodium hydroxide 10 Alkali carbonate Ester Ethylacetate N butyl acetate Amyl acetate Technical oils and greases Drilling emulsion Diesel oil Varnish Heating oil Liquid paraffin Castor oil Silicone oil Turpentine oil substitute Brake fluid Decon Saline solutions Alkali carbonate Bichromate Potassi...

Page 44: ... and therefore has a greater restistance to solvents The foil is resistant against the following substances concenration 100 unless otherwise specified Grape juice Milk Coffee Detergent rising agent cleaning agent Potash soap Detergent solutions surfactants Fabric softener Sodium carbonate Household chemicals 24 hours of exposure at 50 C Top Job Jet Dry Gumption Fantastic Formula 409 Ariel Persil ...

Page 45: ...oner Methylethylketone Nitric acid 10 Ferric Chloride saturated Methylisobutileketone Sulphuric acid 30 Ferrous Chloride saturated Lixtop Phosphoric acid 30 Hydrogen peroxide 25 Trichloracetic acid 50 Potassium carbonate Glutaraldehyde in water 50 Sodium carbonate saturated Oleic Acid Sodium hypochlorite 20 Tego51 Washing powders Acetronitrile Blown castor oil Saturated Salt Solution Ammonia 32 Cu...

Page 46: ...smount a keyboard 1 Separate the silicon joint between housing and keyboard Use a sharp edged tool for examle a knife or a scalpel 2 Open the bottom plate 3 Remove the cable from the board Pull the cables 1 Declamp the PE connector 2 Declamp the cable clamp 3 4 Remove the mounting rail of the keyboard Remove the lock nuts Remove the rails Note Various other substances may cause the surface structu...

Page 47: ...pter 4 5 1 4 Place the keyboard from the front into the housing See chapter see chapter 4 5 1 in reversed order 5 Put the connection rails from the back to the keyboard and mount it with the new enclosed lock nuts Tighten the lock nut of each rail as compact the keyboard can be moved Adjust the keyboard central Tighten all lock nuts with suited tools torque 0 4 Nm 6 Attach the cable clamp Dependin...

Page 48: ...eries Appendix 8 Put the cable into the board 9 Close the bottom plate 10 To assure the GMP capability join the joint at the keyboard with silicon professionally 1 Lock washer M3 2 Washer M3 3 Washer M4 4 Toothed lock washer M4 1 2 3 4 ...

Page 49: ...VisuNet GMP RM PC 200 series Appendix 2018 07 49 This page left blank intentionally ...

Page 50: ...erl fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fuchs com contact PROCESS AUTOMATION PROTECTING YOUR PROCESS DOCT 1798J 07 2018 ...

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