Pepperl+Fuchs VBG-EN-K30-DMD-S16 Manual Download

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Subject to reasonable modifications due to technical advances.

Fuchs Group · Tel.: Germany (6 21) 7 76-0 · USA (3 30) 4 25 35 55 · Singapore 7 79 90 91

Internet http://www.pepperl-fuchs.com

AS-i 3.0 EtherNet/IP Gateway with integrated Safety Monitor

Installation

5.5

Electrical Connection

Information!

Electrical connections are described in section <Electrical connection>.

Information!

See also section <Operation in advanced display mode> for further information.

Summary of Contents for VBG-EN-K30-DMD-S16

Page 1: ...3 0 Spec VBG EN K30 DMD S16 EtherNet IP Gateway with integrated Safety Monitor FACTORY AUTOMATION MANUAL...

Page 2: ...s of Delivery for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotech nik und Elektroindustrie ZVEI e V in its m...

Page 3: ...2 3 2 2 Residual risks EN 292 1 12 3 3 Areas of application 12 3 4 Organizational requirements 13 3 4 1 Documentation 13 3 4 2 Traceability of the devices 13 3 4 3 Safety regulations 13 3 4 4 Qualifie...

Page 4: ...1 1 VBG EN K30 DMD S16 37 7 2 AS i bus connection 38 7 3 Information about the device types 38 7 4 AS i and power supply terminal assignments 38 7 4 1 Electrical connection VBG EN K30 DMD S16 39 7 5 D...

Page 5: ...iew 57 9 2 Navigating through the advanced display mode 61 9 3 ETHERNET IP main menu 62 9 3 1 TCP IP Object 62 9 3 1 1 IF STATUS 62 9 3 1 2 IF CAPABILITY 63 9 3 1 3 IF CONTROL 63 9 3 1 4 PATH TO LINK...

Page 6: ...es 100 9 8 1 AS I CIRCUIT Selecting the AS i circuit 100 9 8 2 SLAVE TEST TOOL 101 9 8 3 BINARY INPUTS 102 9 8 4 BINARY OUTPUTS 102 9 8 5 ANALOG INPUTS 102 9 8 6 ANALOG OUTPUTS 103 9 8 7 PARAMETER 104...

Page 7: ...ety Control Status External Monitor 130 12 Appendix the first commissioning with CompactLogix 132 12 1 Working with sample files 135 13 Data Transfer using CIP Messages in RSLogix5000 136 13 1 MSG ins...

Page 8: ...fety Monitor Conformity Statement Conformity Statement The AS i 3 0 EtherNet IP Gateways with integrated Safety Monitor have been developed and produced in accordance with the applicable euro pean sta...

Page 9: ...nnected peripheral systems or plant potentially leading to total mal functioning Warning This symbol warns of an imminent danger Non compliance may lead to personal inju ries that could be fatal or re...

Page 10: ...n be used via EtherNet IP Commissioning debugging and setting up of the AS i parameters can be accom plished with the use of push buttons the display and the LEDs but it can also be handled via Ethern...

Page 11: ...components is possible The AS i Gateways with integrated Safety Monitor monitors within an AS i system the safe slaves which have been assigned according to the configuration speci fied by the user w...

Page 12: ...3 2 2 Residual risks EN 292 1 The circuits suggested in this Manual have been tested and verified with the greatest care The prevailing standards and regulations are met when using the components and...

Page 13: ...cations are listed below Machine tools Expanded machining centers with multiple control elements and safety sen sors for wood and metal processing Printing and paper processing machines trimming machi...

Page 14: ...med only by electrical technicians Setting and changing the device configuration via PC and ASIMON 3 G2 configu ration software are to be performed only by an authorized safety representative The pass...

Page 15: ...net IP interface RJ 45 Baud rates 10 100 MBaud Serial interface RS 232 AS i cycle time 150 Ps number of slaves 2 Safety monitor Release circuit 4 channel Start delay 10 s Respond delay 40 ms Inputs 4...

Page 16: ...N 61 000 6 4 EN 62 061 SIL3 IEC 61 508 SIL3 EN 13 849 performance level e Housing AS i master housing in stainless steel Ambient operating temperature 0 C 55 C Storage temperature 25 C 85 C Dimensions...

Page 17: ...D 9 25 x 10 6 IEC 61508 EN 62061 PFHD probability of a dangerous failure per hour 5 36 x 10 9 IEC 61508 EN 62061 Max system reaction time in milliseconds 40 IEC 61508 Tab 4 4 Attention In addition to...

Page 18: ...ns System components ASI1 AS i network 1 ASI2 AS i network 2 S1 1 Safe sensor slave EMERGENCY OFF switch tR S1 1 100 ms S1 2 Safe sensor slave safety light barrier tR S1 2 18 ms S2 1 Safe sensor slave...

Page 19: ...ty light barrier S1 2 the relay safety output of safety moni tor SM1 2 is controlled Calculation of the AS i relevant system reaction time tSystem total a tR S1 2 tR System 18ms 40ms 58ms System confi...

Page 20: ...ENCY OFF switch S2 1 the motor starter is control led via the safe AS interface output of safety monitor SM2 1 Calculation of the AS interface relevant system reaction time tSystem total b tR S2 1 tR...

Page 21: ...tR S1 1 tR System ASI1 tR System ASI2 100ms 40ms 40ms 180ms 4 4 Scope of delivery The basic unit consists of AS i 3 0 EtherNet IP Gateway with integrated Safety Monitor The following accessories are...

Page 22: ...lly metal chips should be allowed to enter the housing since this could cause a short circuit Information Please refer to installation instruction for this device for detailed mounting information 5 6...

Page 23: ...in the control cabinet The AS I Gateway is installed in the control cabinet on 35mm DIN rails per DIN EN 50 022 To install place the unit on the upper edge of the DIN rail and then snap in the lower e...

Page 24: ...1 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com AS i 3 0 EtherNet IP Gateway with integrated Safety Monitor Installation 5 5 Electrical Connection Information Ele...

Page 25: ...5 6 1 Switching to advanced display mode 5 6 2 Setting of ethernet properties menu structure see additional page OK ESC classical display LCD 1 12A UNKNOWN SLAVE LCD ETHERNET IP QUICK SETUP SETUP DIAG...

Page 26: ...RESS 192 168 42 1 NET MASK 255 255 255 GATEWAY 0 0 0 ESC NET MASK 255 255 255 0 GATEWAY 0 0 0 ETHERNET I IP ADDRESS 192 168 42 149 OK IP ADDRESS 192 168 42 149 NET MASK 255 255 255 0 GATEWAY 0 0 0 IF...

Page 27: ...90 91 Internet http www pepperl fuchs com Issue date 17 4 2009 AS Interface Installation 5 7 Quick setup config error LCD CONFIGURATION OK ETHERNET QUICK SETUP SETUP IO PARAM TEST WARNING OUTPUTS MAY...

Page 28: ...tracing 5 8 1 Faulty slaves 5 8 2 Error display last error Slave 1 AS i Slave 5 AS i Slave 24 AS i 1 1 AS i prj mode config error prg enable AS i active U AS i net power 1 24 MISSING SLAVE MISSING SL...

Page 29: ...ress 6 to slave currently at address 2 LCD 1 41 SEARCHING SLAVE ETHERNET QUICK SETUP SLAVE ADR TOOL SLAVE TEST TOOL LCD SLAVE ADR TOOL CONNECT NEW SLAVE LCD SLAVE ADR TOOL OLD ADDRESS 2 NEW ADDRESS 3...

Page 30: ...uchs com AS i 3 0 EtherNet IP Gateway with integrated Safety Monitor Installation 5 8 4 Replacing a defective AS i Safety Slave For additional information see manual section Operation in advanced disp...

Page 31: ...chs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 17 4 2009 AS Interface Installation 5 8 5 Replacing the chip card Always turn...

Page 32: ...FERENT CARD MASTER MASTER CARD CONTINUE Ger te Chipdaten ungleich Werkskonfiguration ge ndert Device card data not equal Factory configuartion changed Fehlermeldung Error message Ger te Chipdaten glei...

Page 33: ...amm Vollst ndige Konfiguartion auf der Chipkarte Master configuration or complete configuration on the card Datenfreigabe per Release Code notwendig Data release via release code required COPY BANK A...

Page 34: ...IMON 3 G2 Software Change the preset password during the first use of the device Monitor change password ASIMON 3 G2 Software Create the desired configuration ASIMON 3 G2 Software Download the configu...

Page 35: ...erface Installation ASIMON 3 G2 Software Press OK for Menu Output Circuit 1 ON 2 OFF P ress O K fo r Men u O u tp u t C ircu it 1 O N 2 O N 3 O N 4 O N The device is in the protected mode now If you h...

Page 36: ...afe turn off when an associated safe sensor or switch is triggered must be checked at least once a year Attention To do this actuate each safe AS i slave and observe the switching behavior of the outp...

Page 37: ...l connection 7 Electrical connection 7 1 Overview of terminals indicators and operating elements 7 1 1 VBG EN K30 DMD S16 Legend 1 LEDs 2 EtherNet IP interface 3 LC display 4 Buttons 5 Terminals Suppl...

Page 38: ...and their features can be found in section Product information Information The cable indicated by hatching must not have slaves or repeaters connected to it The yellow cable must not have AS i power...

Page 39: ...K30 DMD S16 ASI1 Gateway Safety Monitor ASI2 ASI1 PWR max 8A ASI 2 PWR max 8A M4 5 mm max Function ground Terminal Signal Description ASI 1 Connection to AS i Circuit 1 ASI 2 Connection to AS i Circui...

Page 40: ...s port RS 232 The service and diagnostics interface is configured as a mini DIN 6 female and it is placed on the front plate on the left hand side 7 6 Chip card The configuration is stored in a fixed...

Page 41: ...s 4 inputs The EDM START inputs can be defined freely The inputs may not be connected to other potentials but rather only directly or through potential free switches to for EDM START Switching current...

Page 42: ...figured slave is missing or at least one detected slave is not config ured or for at least one configured and detected slave the actual configuration data does not match the nominal configuration data...

Page 43: ...7 9 2 LED indicators monitor The LED s on the safety unit indicate 1 Y1 Aux 2 Y1 K1 K3 1 Y2 2 Y2 K2 K4 2 13 24 V 2 Y1 0 V 1 13 2 Y2 1 Y2 2 14 4 14 1 14 1 Y1 3 14 Aux 24 V supply for the semiconductor...

Page 44: ...nal information see Section Function of the ESC Service key Section Replacing a defective safety configured AS i slave Section Operation in advanced display mode Mode Switching between configuration m...

Page 45: ...t universal method of con figuring the Safety Monitor Here the behavior of the Safety Monitor can be determined by linking various monitoring modules After being sent to the Safety Monitor this config...

Page 46: ...configuration Starting up the AS i Safety Monitor Diagnosing the AS i Safety Monitor Proceed as follows Install the program on your PC Apply power to the AS i Safety Monitor Connection of monitors wit...

Page 47: ...g written into the device using ASIMON 3 G2 software and before validating the code sequences If the AS i Safety Monitor needs to be replaced the stored configuration can be transferred by simply plug...

Page 48: ...ety advisory Power must always be turned off when removing or inserting the chip card Ensure that the chip card contains the configuration intended for and released for the application This can be don...

Page 49: ...from green to another color are stored 8 5 Password protection All safety related commands are password protected These include Loading configurations into the Monitor Stopping Learning code sequence...

Page 50: ...ode sequences which must then be learned at a later time An AS i Safety Monitor does not go into the protecting operating mode without learned code sequences Teaching the code sequences is simple to p...

Page 51: ...of the coupling slaves addresses to the release circuits is made using the ASIMON software 8 7 Chip card The chip card is divided into two areas One area is reserved for unsafe data and administratio...

Page 52: ...Data compatible If when starting with an empty device e g after a factory reset a non empty card is found whose data are compatible with the device the following message is dis played The card configu...

Page 53: ...stem behavior of the safe unit when using the chip card In general the safe part of the chip card has 4 memory banks A D A bank is referred to as an active bank Unless otherwise stated the operations...

Page 54: ...an empty device a card with a released safety configuration including code sequences is found Complete safety configuration in the active memory bank this configuration is written to the device then t...

Page 55: ...e released configuration into the Monitor without code sequences Copy the configuration into a memory bank using the menu For additional information see section CARD MONITOR copy card data to the Moni...

Page 56: ...ety representative who generated and validated the configuration stores the release code for the configuration Complete or Master stores the release code for the configuration and approves use of the...

Page 57: ...t kursive Eintr ge sind nicht immer vorhanden items in italic are not always available TEACHING CODES SLAVE ADDR 2 1 OK ESC OK SLAVE ADDR 2 ENTER CODE 1 00000000 ESC OK COUPLING SLAVE SLAVE ADDR 2 1 E...

Page 58: ...RIPH FAULT A DUPLICATE ADR INT SAFETY MON DIAGNOSIS STATUS CFG ASI 1 SLAVES 1 XX 2 RX 3 RR AS I 2 A COLOR HELP X CHANNEL OK R CH RELEASED ON OUTPUT ON OFF OUTPUT OFF OUTPUT STATE UNKNOWN A DEVICE ADDR...

Page 59: ...TROL PATH TO LINK OBJ TCP IP CONFIG IF SPEED IF STATUS PHYSICAL ADDR IF COUNTERS CONFIGURED NO DNS CLIENT DHCP CLIENT DHCP DNS UPD CFG SETTABLE USE STORED VAL 20 F6 24 01 IP ADDRESS 192 168 42 149 NET...

Page 60: ...NET IP QUICK SETUP SETUP DISP CONTRAST AS I SAFETY DIAGNOSIS SLAVE ADR TOOL TEST CONTROL INFO START BIT SET RUNNING CYCLE TIME ACT 2MS MAX 5MS CONTROL RUN RUN CHANGE CONTROL FLAGS 0 2A 47 2B 2C 4 83 B...

Page 61: ...button cancels the editing process All possible slave addresses are displayed in sequence from 1 A to 31 A and from 1 B to 31 B Data for single slaves are displayed along with the addresses 1 A to 31...

Page 62: ...valent to the Ethernet IP TCP IP Interface Object Class code F5 and allows you to verify or change the configuration of the TCP IP stack 9 3 1 1 IF STATUS Main menu ETHERNET IP TCP IP OBJECT IF STATUS...

Page 63: ...n status 9 3 1 2 IF CAPABILITY Main menu ETHERNET IP TCP IP OBJECT IF CAPABILITY This submenu shows which optional configuration of the TCP IP stack in the con trols are implemented 9 3 1 3 IF CONTROL...

Page 64: ...de 9 3 1 4 PATH TO LINK OBJECT Main menu ETHERNET IP TCP IP OBJECT PATH TO LINK OBJ This submenu shows connection path to ethernet object 9 3 1 5 TCP IP CONFIG main menu ETHERNET IP TCP IP OBJECT TCP...

Page 65: ...Information Restat the gateway to assume your changes TCP IP OBJECT ETHERNET OBJECT IF SPEED IF STATUS PHYSICAL ADDR IF COUNTERS MEDIA COUNTERS IF SPEED Attribute 1 Interface speed displays the instan...

Page 66: ...e user to the sub menu Store AS i Configuration Store Run Pressing OK stores the detected configuration and the detected slaves on the AS i network as the active configuration The gateway then switche...

Page 67: ...START STOP CLEAR SAFE CFG PIN SAFE CHIPCARD PROTECT SAFE SUBST VAL TEACH CODES Teaching the code sequences using the display SAFE OUTPUT CH Display function for the status of the individual channels...

Page 68: ...d display mode 9 5 1 TEACH CODES The TEACH CODES menu enables teaching of code sequences using the dis play 9 5 1 1 TEACH CODES COMPLETE Main Menu AS I SAFETY TEACH CODES TEACH CODES COMPLETE In the s...

Page 69: ...he code sequences Incomplete code tables are not learned Press on ESC Service to quit learning It is then possible to restart the Monitor TEACHING CODES CLOSE CONTACTS AS I 1 1 OK 2 RX 3 RR 30 DC 31 D...

Page 70: ...igate to the fourth line OK on the display Confirm your entries with OK In the following menu Use the arrow keys to select the AS i circuit 1 2 Confirm with OK After selecting the AS i circuit the saf...

Page 71: ...UPLING SLAVE This menu point allows you to teach the code table for a coupling slave To con tinue enter the PIN and confirm with OK In the following menu you select the AS i circuit After selecting th...

Page 72: ...directly enter the sequence using the keys and then save or discard it To continue enter the PIN and confirm with OK In the following menu you select the AS i circuit After selecting the AS i circuit...

Page 73: ...circuits After entering the address using the arrow keys and confirming with OK the display changes from ENABLE to DISABLE Selecting DISABLE sets the address to 00 For additional information refer to...

Page 74: ...splay mode 9 5 5 CLEAR SAFE CFG delete safe configuration Main Menu AS I SAFETY CLEAR SAFE CFG In the CLEAR SAFE CFG menu the stored safe information is deleted This pro cedure is PIN protected 9 5 6...

Page 75: ...FE CHIPCARD In this menu you can manage the safe area of the chip card SAFE CHIPCARD ACTIVE BANK B VIEW CARD MONITOR MONITOR CARD CLEAR CODES CLEAR SAFE CARD ACTIVE BANK X Displays the active bank on...

Page 76: ...egrated Safety Monitor Operation in advanced display mode 9 5 7 1 VIEW BANK X CONFIG view active bank Main Menu AS I SAFETY SAFE CHIPCARD VIEW SELECT BANK BANK X CONFIG After selecting the desired mem...

Page 77: ...nternet http www pepperl fuchs com Issue date 17 4 2009 AS Interface Operation in advanced display mode 9 5 7 2 CARD MONITOR copy card data to the Monitor Main Menu AS I SAFETY SAFE CHIP CARD CARD MON...

Page 78: ...itor Use the keys to set the release code and confirm with OK After a bank on the chip card has been written to this bank is the active bank To activate the new configuration the Safety Monitor must b...

Page 79: ...0 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 17 4 2009 AS Interface Operation in advanced display mode In this menu you sent the safe configuration from the EEPROM...

Page 80: ...http www pepperl fuchs com AS i 3 0 EtherNet IP Gateway with integrated Safety Monitor Operation in advanced display mode 9 5 7 4 CLEAR CODES delete code sequences Main Menu AS I SAFETY SAFE CHIPCARD...

Page 81: ...date 17 4 2009 AS Interface Operation in advanced display mode In this menu you delete the code sequences from the selected bank This proce dure is PIN protected 9 5 7 5 CLEAR SAFE CARD Main Menu AS I...

Page 82: ...p card bank This procedure is PIN protected 9 5 8 PROTECT protect safe configuration Main Menu AS I SAFETY PROTECT This function allows you to protect the safe configuration before downloading over th...

Page 83: ...transmitted via the input data 9 6 DIAGNOSTICS Main menu DIAGNOSIS This menu contains the following sub menus For additional information refer to chap Advanced Diagnostics for AS i Mas ters SAFETY SL...

Page 84: ...d slaves Main Menu DIAGNOSIS SAFETY SLAVES SAFETY ORIENTED SLAVES The list of Safety Input Slaves AS i Safety at Work shows the slaves for which the safety function has been released The grafical symb...

Page 85: ...ngapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 17 4 2009 AS Interface Operation in advanced display mode 9 6 3 INT MON internal monitor 9 6 3 1 DIAGNOSTICS Diagnostics for the inter...

Page 86: ...gnostics for the integrated Safety Monitor for each release circuit separately 9 6 3 2 LAST DIAGNOSIS Last diagnostics for the int monitor Main menu DIAGNOSIS INT MONITOR LAST DIAGNOSIS INT SAFETY MON...

Page 87: ...is at the time the Safety Monitor was deactivated For additional information please refer to the ASIMON documentation DIAGNOSIS CH 1 OK LAST DIAGNOSIS CH1 COMPLETE DIAG INDEX INT SAFETY MON LAST DIAG...

Page 88: ...is loaded in the integrated Safety Moni tor 9 6 4 EXT SAFETY MON external monitor Main menu DIAGNOSIS EXT MONITOR EXT SAFETY MON The AS i Safety Monitor diagnostics reads the diagnostics data from th...

Page 89: ...http www pepperl fuchs com Issue date 17 4 2009 AS Interface Operation in advanced display mode 9 6 4 1 DIAGNOSE Diagnosis for the external monitor Main menu DIAGNOSIS EXT MONITOR EXT SAFETY MON DIAGN...

Page 90: ...ed display mode Just as with the internal Safety Monitor here the current diagnostics and shut down history can be read see INT MON internal monitor 9 6 4 2 LAST DIAGNOSIS Last diagnostics for the ext...

Page 91: ...e ASIMON documentation 9 6 4 3 ACTUAL CONFIG Configuration for the external monitor Main menu DIAGNOSIS EXT MONITOR VIEW CONFIG MONITOR CONFIG EXT SAFETY MON LAST DIAG CH1 STATUS OK CH1 OFF CH2 ON A C...

Page 92: ...on about the AS i fault detector and permits deleting the AS i fault detector s history Furthermore a list of abbre viations in clear text is displayed in the HELP section By selecting RESET the histo...

Page 93: ...sages are displayed Duplicate address displaying of 2 lowest slave addresses with duplicate addresses Earth faults Noise Over voltage Optionally the absence of the redundant 24 V for some single maste...

Page 94: ...Menu DIAGNOSIS ERROR COUNTERS This list displays the fault counter for each single AS i slave In addition the number of voltage dropouts undervoltage on AS i APF is dis played Selecting RESET resets t...

Page 95: ...list of slaves which have triggered peripheral faults LPF 9 6 10 FLAGS Main menu DIAGNOSIS FLAGS This function displays the EC flags in hexadecimal or binary format as well as sin gle bits beginning w...

Page 96: ...Bit 3 Auto_Addr_Avl The flag is set if the automatic addressing is possible This means that exactly one slave has failed Bit 2 Auto_Addr_Asn The flag is set if automatic addressing is possible AUTO_A...

Page 97: ...ve address in the following order IO I O Configuration ID ID Configuration xID1 extended ID1 xID2 extended ID2 ACTUAL CONFIG 0A 1A C 30A X 31A D 1B X 30A 31B F HELP X O K D DETECTED ONLY UNKNOWN SLAVE...

Page 98: ...e displayed instead of the configuration data 9 6 12 AS I MASTER Info Main menu DIAGNOSIS AS I MASTER This function shows information about the version and features of the AS i mas ter 0A 1A 7A28 C WR...

Page 99: ...W SLV disappears To assign a new address to the slave the menu entry NEW ADDRESS must be selected Afterwards the new address can be selected by using the arrow but tons The selected address is assigne...

Page 100: ...n continues with the actual test ESC SERVICE cancels the process The menu TEST contains the following sub menus 9 8 1 AS I CIRCUIT Selecting the AS i circuit Main Menu TEST Information When working wi...

Page 101: ...firm your choice pressing the menu item TEST and as a result perform testing the selected slave Having finisched the test all relevant information about the slave are displayed An OK below der slave a...

Page 102: ...This function displays the state of the binary inputs for all AS i slaves 9 8 4 BINARY OUTPUTS Main menu TEST BINARY OUTPUTS This function displays the state of the binary outputs for all AS i slaves...

Page 103: ...always displayed without sign In this case when the value is changed only positive values can be entered Additionally a value overflow is indicated by Overfl 9 8 6 ANALOG OUTPUTS Main menu TEST ANALO...

Page 104: ...er selecting an AS i slave 9 8 7 PARAMETER Main menu TEST PARAMETER This function displays the hexadecimal value of the current AS i parameters for all AS i slaves The current AS i parameters can be c...

Page 105: ...ration data can be modified in configuration mode only 9 9 3 STORE ACTUAL store currently detected configuration Main menu SETUP STORE ACTUAL This function can only be executed in configuration mode T...

Page 106: ...f an AS i slave with this address exists storing the configuration will still be confirmed with OK However the configuration error remains 9 9 4 FORCE OFFLINE Switch AS i Master to offline operation M...

Page 107: ...ess assistant is displayed Procedure 1 Store AS i configuration in the device This can easily be done by using the Windows software AS i Control Tools Master Store configuration for the AS i Master or...

Page 108: ...TART BIT in the Control Info menu CONTROL INFO START BIT SET RUNNING CYCLE TIME ACT 2MS MAX 5MS START BIT SET The control program has been started START BIT RESET The control program has been stopped...

Page 109: ...rol program s flag memory First a row needs to be selected using the soft keys Pressing OK displays the selected row After pressing OK the display mode changes and it is now possible to select indi vi...

Page 110: ...e LOS bit 9 9 9 CHIPCARD Main menu SETUP CHIPCARD This function is used to send unsafe AS i data between the master and chip card In addition the unsafe section of the chip card can be deleted For add...

Page 111: ...bar Confirm your selection with OK bar flashes Use the arrow keys to set the display contrast Use OK to apply the setting The factory settings are invoked from the DEFAULT field If the contrast is set...

Page 112: ...e intermittent configuration error since the list was last read or since the AS i master was turned on Furthermore intermittent AS i power failures are listed in the LCS at the position of AS i slave...

Page 113: ...aster can be set to the offline phase for critical AS i slaves whereas for less critical slaves only the error message is sent to the host but AS i is still running Like the advanced diagnostics the p...

Page 114: ...cause telegram distur bances A frequent cause are insufficiently shielded frequency inverters or improperly routed cables Noises is indicated on the master s display as well as in AS i Control Tools...

Page 115: ...devices common objects there are six objects in the AS i gateways to access the data of the AS i network Identity Assembly AS i master AS i slave I O data Advanced diagnostics Class code Object name...

Page 116: ...Identity object Class code 1 0x01 number of instanzes 1 instance attributes Attribute ID Access Rule Name Value 1 get vendor 645 2 get device type 12 3 get product code 2267 single master 2273 double...

Page 117: ...6 bit data from slaves 29 31 from both circuits No command interface Short command interface Long command interface Instances 100 0x64 135 0x87 can only be read while instances 136 0x88 171 0xAB can b...

Page 118: ...s AS i circuit 1 analog slaves 29 31 long 115 0x73 151 0x97 80 AS i circuit 1 all slaves AS i circuits 1 2 analog slaves 29 31 116 0x74 152 0x98 92 AS i circuit 1 all slaves AS i circuits 1 2 analog s...

Page 119: ...circuit 1 analog slaves 29 31 131 0x83 167 0xA7 100 AS i circuits 1 2 all slaves AS i circuit 1 analog slaves 29 31 short 132 0x84 168 0xA8 126 AS i circuits 1 2 all slaves AS i circuit 1 analog slav...

Page 120: ...T 16 bit 101 0x65 get set hi flags USINT 102 0x66 get set operational mode BOOL 103 0x67 get LDS ULINT 104 0x68 get set LPS ULINT 105 0x69 get LAS ULINT 106 0x6A get LPF ULINT 107 0x6B get set Store_A...

Page 121: ...eter store actual configuration lock push buttons True proceed the action Hi flags 8 bit 22 21 20 AAe OL DX Tab 11 12 AAe Auto_Address_Enable OL Off line DX Data_Exchange_Active Operational mode 8 bit...

Page 122: ...1 for each AS i slave Instance ID AS i slave 1 slave 0 circuit 1 2 slave 1A circuit 1 32 slave 31A circuit 1 33 empty circuit 1 34 slave 1B circuit 64 slave 31B circuit 1 65 slave 0 circuit 2 96 slave...

Page 123: ...n 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 ID IO xID2 XID1 Tab 11 17 Parameter xID1 8 bit 27 26 25 24 23 22 21 20 data Tab 11 18 Attribute ID Access rule Name DeviceNet data type Default...

Page 124: ...e 11 11A 6 slave 12 12A slave 13 13A 7 slave 14 14A slave 15 15A 8 slave 16 16A slave 17 17A 9 slave 18 18A slave 19 19A 10 slave 20 20A slave 21 21A 11 slave 22 22A slave 23 23A 12 slave 24 24A slave...

Page 125: ...bit data can be transmitted in a reserved data area Therefore accessing 16 bit data is as easy as accessing digital data F2 PeripheryFault ConfigurationMode F3 ConfigurationActive ProtectedMode Confi...

Page 126: ...1 channel 3 slave 31B channel 2 low byte 8 slave 31 channel 3 slave 31B channel 2 high byte n 7 slave 31 n 8 channel 1 low byte n 6 slave 31 n 8 channel 1 high byte n 5 slave 31 n 8 channel 2 low byte...

Page 127: ...gnostics Object Class Code 103 0x67 1 instance for each AS i circuit Error counter Attribute ID Access rule Name DeviceNet data type Default data value 100 0x64 Get Set LOS List of offline slaves ULIN...

Page 128: ...ommands see the separat manu al 11 1 9 Safety Control Status Internal Monitor Class Code 106 0x6A 1 instance Attribute ID Access Rule Name DeviceNet data type Default data value 100 0x64 get set conte...

Page 129: ...ytes Bit 0 3 State or color 0 green permanent lighting 1 green flashing 2 yellow permanent lighting 3 yellow flashing 4 red permanent lighting 5 red flashing 6 grey or off 7 reserved Bit 6 status or c...

Page 130: ...100 0x64 get slave 1 safety status relais circuit 1 safety status relais circuit 2 safety status relais circuit 8 ARRAY 8 of USINT 0 1 2 6 7 130 0x82 get slave 31 safety status relais circuit 1 safet...

Page 131: ...5 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 17 4 2009 AS Interface EtherNet IP interface Bit 7 status or color 0 no device flashing red 1 at least one device flashing red Saf...

Page 132: ...e first commissioning with CompactLogix 12 Appendix the first commissioning with CompactLogix This chapter shows exemplarily the start up of the AS i 3 0 EtherNet IP Gateways with the software RSLogix...

Page 133: ...ssembly Instance Configuration Register here a number between 1 255 Assembly Instance Size In this example the Input Instance 114 and the Output Instance 150 is used 92 bytes for in and output data As...

Page 134: ...first commissioning with CompactLogix Allocation of the data 32 bytes for digital data A B slaves 24 bytes for analog data slave address 29 31 36 bytes f r command interface Register here minimum 1 C...

Page 135: ...lbox If it is needed please adjust your controller and the ip of your gateway Please look at the description of the controller tags where you can find the tag Mailbox1 Here you can edit the command in...

Page 136: ...th integrated Safety Monitor Data Transfer using CIP Messages in RSLogix5000 13 Data Transfer using CIP Messages in RSLogix5000 This chapter explains the data transfer of AS i 3 0 EtherNet IP Gateways...

Page 137: ...Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 17 4 2009 AS Interface Data Transfer using CIP Messages in RSLogix50...

Page 138: ...rl fuchs com AS i 3 0 EtherNet IP Gateway with integrated Safety Monitor Data Transfer using CIP Messages in RSLogix5000 13 2 Example 1 read LAS Select the Configuration tab in the Message Configurati...

Page 139: ...tion window Select Message type CIP generic Read 16 bit data from slave address 7 Select Service type Get attribute single Map For Class 66 For Instance 1 for AS i circuit 1 For Attribute 6E 16 bit in...

Page 140: ...ear con figuration of the AS i network 1 Connect the device to the PC via its serial interface and the diagnostic inter face 2 Start AS i Control Tools 3 Select Master New 4 Choose RS232 diagnostic in...

Page 141: ...fuchs com Issue date 17 4 2009 AS Interface System startup using AS i Control Tools 8 Click on a slave to open the dialog window slave configuration This window enables the user to edit a slave addres...

Page 142: ...line and setting its address followed by pressing the button Store configuration to store the existing AS i network in the AS i master as configuration data Furthermore an AS i Address Assistant is a...

Page 143: ...many 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 17 4 2009 AS Interface Configuration with Windows Software ASIMON 3 G2 15 Configuration with Wi...

Page 144: ...he fault is no longer present When there are no faults present the states of the safety unit are displayed in text beneath the smiley When four local release circuits are present a line is displayed w...

Page 145: ...gured AS i slave If a safety configured AS i slave is defective it can be replaced even without a PC or reconfiguration of the AS i Safety Monitor by pressing the ESC Service key on the AS i Safety Mo...

Page 146: ...o the PC and start the ASIMON 3 G2 software Select a neutral configuration and start the diagnostics function in ASIMON 3 G2 using MONITOR DIAGNOSTICS Wait until the current configuration appears on t...

Page 147: ...pore 7 79 90 91 Internet http www pepperl fuchs com Issue date 17 4 2009 AS Interface Status indication faults and fault elimination Information The default password factory setting of the AS i safety...

Page 148: ...ID code The ID code is set by the slave manufacturer and cannot be changed The AS i Association determines the ID codes which are assigned for a particular class of slaves For example all A B slaves...

Page 149: ...sequences are learned the device is usable Such a master configuration can for example be used in serial production ma chine building for loading the safety program whereby the configuration is creat...

Page 150: ...inst errors in the unprotected display and keyboard software Single Slave A single slave can in contrast to a A B slave only be addressed from range 1 to 31 the fourth output data bit can be used All...

Page 151: ...safety coupling 18 Appendix example of a bidirectional safety coupling The following example describes a biderectional safety coupling between 2 AS i circuits Couple slave A Couple slave B AS i circu...

Page 152: ...or Appendix example of a bidirectional safety coupling Couple slaves A Couple slave circuit 1 relais circuit 1 Address 1 B Couple slave circuit 2 relais circuit 1 Address 1 contains all EMER GENCY STO...

Page 153: ...nfigure and start up the AS i Safety Monitor without the ASIMON 3 G2 software 19 2 Sources 1 Kriesel Werner R Madelung Otto W editors AS interface Das Aktua tor Sensor Interface f r die Automation Auf...

Page 154: ...1 776 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Pacific Headquarters Pepperl Fuchs Pte Ltd...

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