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VBA-4E4A-G20-ZEJ/M3L-P10

Introduction

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Depending on the risk level, the warning messages are displayed in descending order as 
follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or 
a sequence of actions.

1.4

Intended use

The AS-Interface motor control module is used to control 1 or 2 DC roller motors. The module 
is optimized for ITOH Denki PM ... XE/XP motors, but can also be used for compatible DC 
motors. The motor control module has 2 inputs for connecting 3-wire sensors.

Read through these instructions thoroughly. Familiarize yourself with the device before 
installing, mounting, or operating.

Always operate the device as described in these instructions to ensure that the device and 
connected systems function correctly. The protection of operating personnel and plant is only 
guaranteed if the device is operated in accordance with its intended use.

1.5

General Safety Information

Responsibility for planning, assembly, commissioning, operation, maintenance, and 
dismounting lies with the plant operator.

Installation and commissioning of all devices may only be performed by trained and qualified 
personnel.

User modification and or repair are dangerous and will void the warranty and exclude the 
manufacturer from any liability. If serious faults occur, stop using the device. Secure the device 
against inadvertent operation. In the event of repairs, return the device to your local 
Fuchs representative or sales office. 

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in 
their complete failure.

Note

This symbol brings important information to your attention.

Note

Disposal

Electronic waste is hazardous waste. When disposing of the equipment, observe the current 
statutory requirements in the respective country of use, as well as local regulations. 

Summary of Contents for VBA-4E4A-G20-ZEJ/M3L-P10

Page 1: ...VBA 4E4A G20 ZEJ M3L P10 AS Interface motor control module FACTORY AUTOMATION MANUAL...

Page 2: ...f Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most...

Page 3: ...mation 7 3 Product Description 8 3 1 Use and application 8 3 2 Housing 9 3 3 Displays and operating elements 9 3 4 Interfaces and connections 11 3 5 Accessories 12 4 Installation 13 4 1 Storage and Tr...

Page 4: ...arget Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismounting lies with the plant operator Only appropriately trained and qualified personnel may carry...

Page 5: ...ility for planning assembly commissioning operation maintenance and dismounting lies with the plant operator Installation and commissioning of all devices may only be performed by trained and qualifie...

Page 6: ...loped and manufactured under observance of the applicable European standards and guidelines The product manufacturer Pepperl Fuchs GmbH D 68307 Mannheim has a certified quality assurance system that c...

Page 7: ...for indoor use only This device may be operated in altitudes up to 2000 m The ambient temperature range is from 25 C to 70 C The device must be installed in accordance with applicable national laws an...

Page 8: ...ontrol module via a 2nd flat cable in addition to the AS Interface flat cable The permissible auxiliary current is 18 V 30 V The sensor power supply may be loaded in total with 100 mA For each motor a...

Page 9: ...ndicators on the motor control module The operating state of the motor control module is displayed via 10 LEDs Status indicators for AS Interface and power supply The PWR LED and the FAULT LED show th...

Page 10: ...issing or is inverted Overload of the sensor supply IN IN Overload of the speed signal SPEED Off Off AS Interface voltage missing AUX LED Red green Status Green on AUX external auxiliary voltage is OK...

Page 11: ...sors and motors are connected to the motor control module via cables with round M8 connectors Sensors socket 4 pin Motors socket 5 pin The cable length is 1 m LED DIR Yellow Status On Direction of rot...

Page 12: ...in socket screw locking coding A Suitable counterpart connector M8 4 pin plug screw locking coding A IN1 IN2 1 IN sensor supply 2 Not used 3 IN sensor supply 4 IN input Motor Motor in accordance with...

Page 13: ...upper side with a visibly offset profile edge and a wide under side profile edge not visible The cable guide allows the flat cables to be inserted on both sides for flexible connection of flat cables...

Page 14: ...black AUX flat cable with the profile edge 3 to the motor control module into the lower guide see the module tag Black AUX 3 Insert the yellow AS Interface flat cable with the profile edge 2 to the m...

Page 15: ...lat cable The profile edge 2 does not point to the motor control module the flat cable is therefore inserted with reverse polarity The flat cable is located on the reverse polarity protection 1 with a...

Page 16: ...4 4 Connecting motors and sensors Figure 4 4 Connection wiring diagram for motors and sensors n c PWR AUX AUX AS Interface AS Interface FAULT AUX 1 4 3 2 IN 1 2 4 5 3 FUSE IN1 IN2 IN IN IN MOT1 MOT2 M...

Page 17: ...nction If there has been no communication with the master for more than 40 ms the motor control module sets the output data DO0 DO3 to logical 0 Starting Stopping motors DO0 DO1 You can start or stop...

Page 18: ...always applies to both motors simultaneously To do this you must parameterize 1 of 4 predefined speed values The speed values correspond to analog voltage values If the master does not change the para...

Page 19: ...imum speed or from the maximum speed to stopped The inclines of the ramps are constant for each of the 8 ramps and independent of the set speed The reference value for all ramps is the speed signal SP...

Page 20: ...vals are possible as long as a period of 10 s is not exceeded for steps 1 6 The configuration of a new start stop ramp runs in the following phases In steps 1 6 the master sends parameter values to th...

Page 21: ...normal mode Contexts of module communication Troubleshooting during configuration If a fault occurs during the 9 step configuration process the following table describes the behavior of the motor cont...

Page 22: ...than 10 s Motor control module remains in normal mode 7 or 8 Incorrect data or parameter values The motor control module changes to normal operation only when the master sends 0 via DO0 DO3 and 7 via...

Page 23: ...t AUX off AUX external power supply is missing Check AUX voltage and AUX flat cable AUX red on AUX external power supply is inverted Correct the polarity of the AUX flat cable in the cable guide AUX g...

Page 24: ...Group 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Pac...

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