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WCS-ECG110 interface module

Commissioning

 2

019-

02

19

4.4

Integrating WCS-ECG110 into the Network

You will need an ESI file to operate the module described in this manual. The ESI file must be 

imported into the corresponding configuration tool before commissioning the module. The ESI 

file can be downloaded from our website: www.pepperl-fuchs.com. Simply enter the product 

name or item number in the Product/Keyword field and click the "Search" icon.

Select your product from the list of search results. Click on the information you require in the 

product information list, e.g., 

Software

.

A list of all available downloads is displayed.

EtherCAT

®

 address assignment

On delivery, the interface module does not yet have an IP address. In normal operation (data 

exchange mode), the IP address is usually assigned to the module by the EtherCAT

®

 IO 

controller (PLC). For this purpose, the module has a device name that is used to address it.

EtherCAT

®

 device name

 On delivery, the module does not yet have a device name. The device name is assigned to the 

module via the project planning software. The following rules from the EtherCAT

®

 

specification apply to the device name:

It consists of one or more name parts separated by a dot

The total length is 1 to 240 characters.

 The length of a name part is between 1 and 63 characters. 

A name part consists exclusively of lowercase letters, numbers, and the hyphen.

Neither the first nor the last character of a name part is a hyphen. 

The first part of the name does not begin with "port-xyz" or "port-xyz-abcde," where a, b, 

c, d, e, x, y, and z are digits.

It does not have the form "k.l.m.n," where k, l, m, and n are numbers between 0 and 999. 

Caution!

Malfunction due to incorrectly configured devices
Incorrectly configured devices can cause malfunction of the plant.

Only put devices into operation after they have been configured correctly.

Note!

Various configuration tools are available to allow you to configure the interface module. In this 

manual, we describe the configuration example for EtherCAT

®

 Master "TwinCAT" by 

Beckhoff. If you are using a programmable logic controller (PLC) from a different manufacturer, 

the process will be similar to the one described here.

Summary of Contents for EtherCAT WCS-ECG110

Page 1: ...WCS ECG110 interface module WCS EtherCAT interface module FACTORY AUTOMATION MANUAL...

Page 2: ...Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most...

Page 3: ...of the Device 7 3 Installation 11 3 1 Mounting 11 3 2 Electrical Connection 12 3 3 Dismounting 15 4 Commissioning 16 4 1 Introduction 16 4 2 Connecting the WCS Reader 17 4 3 Connection to the network...

Page 4: ...conformity Attestation of conformity Certificates Control drawings Instruction manual Other documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenanc...

Page 5: ...Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This symbol indicates an imminent danger Non observance will result in...

Page 6: ...sferred between the WCS reader s and the WCS ECG310 via the RS 485 interface and from the WCS ECG310 to the control panel via the EtherCAT protocol You can connect up to 4 WCS readers of type LS221 or...

Page 7: ...e Device components Figure 2 2 Interface module overview 1 RS 485 bus termination slide switch 2 X1 RS 485 interface 3 Mounting bracket 4 X2 Connection for power supply 5 X3 EtherCAT communication int...

Page 8: ...module displays the binary coded error and or warning number via the Error No Select ID LEDs ErrorNo Select ID Reader address 8 4 2 1 0 0 0 1 0 0 0 1 0 1 0 1 0 0 2 1 0 0 0 3 Table 2 1 Display via the...

Page 9: ...cation RS timeout 1 0 1 0 10 General fieldbus error 1 0 1 1 11 Parity error or frame check error 1 1 0 0 12 Reserved 1 1 0 1 13 Fieldbus configuration error 1 1 1 0 14 Fieldbus data buffer overflow 1...

Page 10: ...reen when the gateway at the RJ45 Out is located on an operational network link pulses are received and flickers in case of network data traffic activity RUN State green LED Status Description Off INI...

Page 11: ...snaps into place The module is mounted 2 You must connect the DIN mounting rail to the switch cabinet s equipotential busbar The connection wire must have a cross section of at least 10 mm2 2 1 Note H...

Page 12: ...e cannot be plugged in incorrectly Danger Device damage due to incorrect installation Faulty installation of cables and connection lines can endanger the function and the electrical safety of the devi...

Page 13: ...master or Out further cable to the next EtherCAT slave Preparing for operation on the RS 485 interface For operation on an RS 485 interface the terminals on connector X1 must be connected as follows...

Page 14: ...ermination slide switch to Off and the Tx 422 Termination slide switch to On This activates the RS 485 terminator 150 built into the interface module If you only connect one WCS reader to the interfac...

Page 15: ...the module 1 Disconnect all the supply and signal lines Figure 3 3 Dismounting 2 Insert the screwdriver 2 into the groove of the mounting bracket 3 3 Press the screwdriver 2 in the specified directio...

Page 16: ...the reader please refer to the instruction manual for the reader 5 Ground the DIN mounting rail onto which the assembly is snapped 6 Connect the direct current to the terminals provided 7 Use any prog...

Page 17: ...apter 4 4 Setting the number of connected WCS readers Set the number of connected WCS readers with the rotary switch S4 in accordance with the table Rotary switch S4 Rotary switch S4 WCS reader termin...

Page 18: ...N 4 3 Connection to the network The connection to the EtherCAT IO is made via the two RJ 45 EtherCAT IN and OUT sockets on the underside of the interface module The front socket is labeled X3 IN and t...

Page 19: ...evice name The device name is assigned to the module via the project planning software The following rules from the EtherCAT specification apply to the device name It consists of one or more name part...

Page 20: ...nglish asp download tc3 download xae htm 2 After the installation copy the ESI file into the following folder C TwinCAT 3 1 Config Io EtherCAT 3 Open TwinCAT V3 and check to see if your Ethernet card...

Page 21: ...mbol The Properties window opens 7 Enter the required network configuration Searching for a device on the network To search for a new device click through the device tree until you see a symbol with t...

Page 22: ...4 operating modes the readers output their position In the Position and Speed operating mode the readers output their position and the speed at which they are currently moving 4 5 Request byte for re...

Page 23: ...Address bits A1 and A0 Bit 7 6 5 4 3 2 1 0 Byte 0 0 0 0 0 0 P18 P17 P16 Byte 1 P15 P14 P13 P12 P11 P10 P09 P08 Byte 2 P07 P06 P05 P04 P03 P02 P01 P00 Byte 3 0 0 0 DB ERR OUT A1 A0 Table 4 4 Data forma...

Page 24: ...reader outside of the code rail not a position value Good P0 P18 0 WCS reader partly outside the code rail P0 1 P2 P18 0 WCS reader completely outside of the code rail 1 0 0 Current position value bi...

Page 25: ...ode This in line connection must end with a terminator The RS 485 terminators are integrated in the WCS readers and can be switched on and off with the interface module If only one WCS reader is conne...

Page 26: ...ng and one WCS reader at the end of the data line For both WCS readers the RS 485 terminator is activated The interface module is located between these two readers and does not have an RS 485 terminat...

Page 27: ...nnection between the interface module and the first WCS reader through a short spur length 1 m Use a bus terminal to connect the spur Figure 5 3 Connection of two reading heads Version B The wiring ve...

Page 28: ...eaders with heating 6 wire data cables 3 x 2 can be used These data cables use two pairs for the power supply doubling the cable cross section and one pair for the RS 485 data line The table shows the...

Page 29: ...able diameter Order designation straight 4 6 mm 8 mm V1 G PG9 angled 4 6 mm 8 mm V1 W PG9 straight 5 6 mm 8 mm V15 G PG9 angled 5 6 mm 8 mm V15 W PG9 Table 5 1 Cable outlet on top not variable Number...

Page 30: ...chs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia P...

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