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WCS-ECG110 interface module

Commissioning

4

Commissioning

4.1

Introduction

Components

To commission the module, you will require the following components:

WCS-ECG110 interface module

Cordset from the interface module to the reader 

Connector for the EtherCAT

®

 connection to the interface module 

Ethernet cable

10 VDC...33 VDC power supply 

ESI file (the ESI file can be obtained free of charge from our website www.pepperl-

fuchs.com.)

Connecting the interface module

To ensure that the assembly functions correctly, you must carry out the following steps during 

commissioning: 
1. Assign an EtherCAT

®

 address.

2. Assign an EtherCAT

®

 device name.

3. Connect the module to the EtherCAT

®

 network at the interface with the label "In" (cable 

from master) or "Out" (further cable to the next slave).

4. Connect the process device (reader) to the interface module. For information on 

commissioning the reader, please refer to the instruction manual for the reader. 

5. Ground the DIN mounting rail onto which the assembly is snapped. 
6. Connect the direct current to the terminals provided.
7. Use any programming tool for configuration. The ESI file can be downloaded from our 

website: www.pepperl-fuchs.com. Simply enter the product name or item number in the 

Product/Keyword field and click the "Search" icon. 

Warning!

Danger to life due to defective work
Errors during installation and commissioning can cause life-threatening injuries and significant 

property damage.

Installation and commissioning must only be carried out by trained personnel in 

accordance with the safety regulations.

Note!

On delivery, the module does not yet have an IP address. In normal operation, the IP address 

is usually assigned to the module by the EtherCAT

®

 IO controller (PLC). 

Note!

On delivery, the module does not yet have a device name. The device name is assigned to the 

module via the project planning software.

Note!

A more detailed description of the individual steps is provided on the following pages.

Summary of Contents for EtherCAT WCS-ECG110

Page 1: ...WCS ECG110 interface module WCS EtherCAT interface module FACTORY AUTOMATION MANUAL...

Page 2: ...Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most...

Page 3: ...of the Device 7 3 Installation 11 3 1 Mounting 11 3 2 Electrical Connection 12 3 3 Dismounting 15 4 Commissioning 16 4 1 Introduction 16 4 2 Connecting the WCS Reader 17 4 3 Connection to the network...

Page 4: ...conformity Attestation of conformity Certificates Control drawings Instruction manual Other documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenanc...

Page 5: ...Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This symbol indicates an imminent danger Non observance will result in...

Page 6: ...sferred between the WCS reader s and the WCS ECG310 via the RS 485 interface and from the WCS ECG310 to the control panel via the EtherCAT protocol You can connect up to 4 WCS readers of type LS221 or...

Page 7: ...e Device components Figure 2 2 Interface module overview 1 RS 485 bus termination slide switch 2 X1 RS 485 interface 3 Mounting bracket 4 X2 Connection for power supply 5 X3 EtherCAT communication int...

Page 8: ...module displays the binary coded error and or warning number via the Error No Select ID LEDs ErrorNo Select ID Reader address 8 4 2 1 0 0 0 1 0 0 0 1 0 1 0 1 0 0 2 1 0 0 0 3 Table 2 1 Display via the...

Page 9: ...cation RS timeout 1 0 1 0 10 General fieldbus error 1 0 1 1 11 Parity error or frame check error 1 1 0 0 12 Reserved 1 1 0 1 13 Fieldbus configuration error 1 1 1 0 14 Fieldbus data buffer overflow 1...

Page 10: ...reen when the gateway at the RJ45 Out is located on an operational network link pulses are received and flickers in case of network data traffic activity RUN State green LED Status Description Off INI...

Page 11: ...snaps into place The module is mounted 2 You must connect the DIN mounting rail to the switch cabinet s equipotential busbar The connection wire must have a cross section of at least 10 mm2 2 1 Note H...

Page 12: ...e cannot be plugged in incorrectly Danger Device damage due to incorrect installation Faulty installation of cables and connection lines can endanger the function and the electrical safety of the devi...

Page 13: ...master or Out further cable to the next EtherCAT slave Preparing for operation on the RS 485 interface For operation on an RS 485 interface the terminals on connector X1 must be connected as follows...

Page 14: ...ermination slide switch to Off and the Tx 422 Termination slide switch to On This activates the RS 485 terminator 150 built into the interface module If you only connect one WCS reader to the interfac...

Page 15: ...the module 1 Disconnect all the supply and signal lines Figure 3 3 Dismounting 2 Insert the screwdriver 2 into the groove of the mounting bracket 3 3 Press the screwdriver 2 in the specified directio...

Page 16: ...the reader please refer to the instruction manual for the reader 5 Ground the DIN mounting rail onto which the assembly is snapped 6 Connect the direct current to the terminals provided 7 Use any prog...

Page 17: ...apter 4 4 Setting the number of connected WCS readers Set the number of connected WCS readers with the rotary switch S4 in accordance with the table Rotary switch S4 Rotary switch S4 WCS reader termin...

Page 18: ...N 4 3 Connection to the network The connection to the EtherCAT IO is made via the two RJ 45 EtherCAT IN and OUT sockets on the underside of the interface module The front socket is labeled X3 IN and t...

Page 19: ...evice name The device name is assigned to the module via the project planning software The following rules from the EtherCAT specification apply to the device name It consists of one or more name part...

Page 20: ...nglish asp download tc3 download xae htm 2 After the installation copy the ESI file into the following folder C TwinCAT 3 1 Config Io EtherCAT 3 Open TwinCAT V3 and check to see if your Ethernet card...

Page 21: ...mbol The Properties window opens 7 Enter the required network configuration Searching for a device on the network To search for a new device click through the device tree until you see a symbol with t...

Page 22: ...4 operating modes the readers output their position In the Position and Speed operating mode the readers output their position and the speed at which they are currently moving 4 5 Request byte for re...

Page 23: ...Address bits A1 and A0 Bit 7 6 5 4 3 2 1 0 Byte 0 0 0 0 0 0 P18 P17 P16 Byte 1 P15 P14 P13 P12 P11 P10 P09 P08 Byte 2 P07 P06 P05 P04 P03 P02 P01 P00 Byte 3 0 0 0 DB ERR OUT A1 A0 Table 4 4 Data forma...

Page 24: ...reader outside of the code rail not a position value Good P0 P18 0 WCS reader partly outside the code rail P0 1 P2 P18 0 WCS reader completely outside of the code rail 1 0 0 Current position value bi...

Page 25: ...ode This in line connection must end with a terminator The RS 485 terminators are integrated in the WCS readers and can be switched on and off with the interface module If only one WCS reader is conne...

Page 26: ...ng and one WCS reader at the end of the data line For both WCS readers the RS 485 terminator is activated The interface module is located between these two readers and does not have an RS 485 terminat...

Page 27: ...nnection between the interface module and the first WCS reader through a short spur length 1 m Use a bus terminal to connect the spur Figure 5 3 Connection of two reading heads Version B The wiring ve...

Page 28: ...eaders with heating 6 wire data cables 3 x 2 can be used These data cables use two pairs for the power supply doubling the cable cross section and one pair for the RS 485 data line The table shows the...

Page 29: ...able diameter Order designation straight 4 6 mm 8 mm V1 G PG9 angled 4 6 mm 8 mm V1 W PG9 straight 5 6 mm 8 mm V15 G PG9 angled 5 6 mm 8 mm V15 W PG9 Table 5 1 Cable outlet on top not variable Number...

Page 30: ...chs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia P...

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