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JOB SPECIFICATION SHEET

Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness:  ______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size: ______________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
Regenerant Flow:          Upflow          Downflow

1.  Meter Size:

A.  3/4" Paddle Wheel
B.  3/4" Turbine
C.  1" Paddle Wheel (Not Used)
D.  1" Turbine (Not Used)
E.  1-1/2" Electronic Inline Plastic Turbine (Not Used)
F.  1-1/2" Paddle Wheel (Not Used)
G.  2" Paddle Wheel (Not Used)
H.  Generic_________Pulse Count__________Meter Size__________ ________________

2.  System Type:

A.  System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B.   ___________________________________________________ System #4: Time Clock

3.  Control Program Settings:

A.   Backwash: ________________________________________________________Minutes
B.   Brine and Slow Rinse: ______________________________________________Minutes
C.   Rapid Rinse: ______________________________________________________Minutes
D. 

 Brine Tank Refill:

 __________________________________________________Minutes

E.   Pause Time: ______________________________________________________Minutes
F.   Second Backwash: ________________________________________________Minutes

4.  Drain Line Flow Control: __________________________________ gpm
5.  Brine Line Flow Control: __________________________________ gpm

6.  Injector Size#:  _________________________________________

TABLE OF CONTENTS

Job Specification Sheet

 ...................................................... 2

Typical Residential System Plumbing ...................................3

Start-Up Instructions/Flushing & Conditioning

 ................... 4

System Disinfection ............................................................ 4
Installation Instructions .......................................................5
Start-Up Instructions ...........................................................6
Timer Features .....................................................................6

Master Programming Mode/Chart

 ........................................8

User Programming Mode .................................................... 12
Diagnostic Programming Mode .......................................... 13

Control Valve Assembly

 ...................................................... 14

Valve Accessories

 .............................................................. 16

Valve Assemblies

 ............................................................... 17

Turbine Meter  Assembly - P/N 60626

 ................................. 18

Paddle Meter Assembly - P/N 60086-50

 ............................. 18

Bypass Valve Assembly (Metal)

 ........................................... 19

Bypass Valve Assembly (Plastic)

 ......................................... 19

Safety Brine Valve

 .............................................................

20

Dimensional Drawings ........................................................ 21

Water Conditioner Flow Diagrams

 ......................................22

Injector Flow Data ............................................................. 24
Wiring Diagram ..................................................................25

IMPORTANT PLEASE READ: 

• 

The information, specifications and illustrations in 

this manual are based on the latest information 

available at the time of printing. The manufacturer 

reserves the right to make changes at any time 

without notice.

• 

This manual is intended as a guide for service 

of the valve only. System installation requires 

information from a number of suppliers not known 

at the time of manufacture. This product should be 

installed by a plumbing professional.

• 

The system is not intended to be used for 

treating water that is microbiologically unsafe or 

of unknown quality without adequate disinfection 

before or after the system. This product must be 

installed in compliance with all state and municipal 

plumbing and electrical codes. Permits may be 

required at the time of installation.

• 

It is established that when daytime water pressure 

exceeds 80 psi (5.5 bar), the maximum pressure 

rating of 125 psi (8.6 bar) can be exceeded. A 

pressure regulator must be installed on this system 

or warranty is voided.  

• 

Do not install the unit where temperatures may 

drop below 32°F (0°C) or above 125°F (52°C).  

• 

Do not place the unit in direct sunlight. Black 

units will absorb radiant heat increasing internal 

temperatures. Do not strike the valve or any of the 

components.

• 

Warranty of this product extends to manufacturing 

defects. Misapplication of this product may result 

in failure to properly condition water, or damage to 

product. A prefilter should be used on installations 

in which free solids are present. 

• 

In some applications local municipalities treat water 

with Chloramines. High Chloramine levels may 

damage valve components.

• 

Correct and constant voltage must be supplied to 

the controller to maintain proper function.

2

 • 

PENTAIR® FLECK® 5000 Control Valve Service Manual

This valve is Tested and Certified by the 

WQA against NSF Std. 44 for performance, 

structural integrity and Performance & 

NSF Std. 372 for low lead compliance and 

CSA B483.1 for Canada.

Summary of Contents for FLECK 5000

Page 1: ...pentair com FLECK 5000 CONTROL VALVE SERVICE MANUAL...

Page 2: ...0626 18 Paddle Meter Assembly P N 60086 50 18 Bypass Valve Assembly Metal 19 Bypass Valve Assembly Plastic 19 Safety Brine Valve 20 Dimensional Drawings 21 Water Conditioner Flow Diagrams 22 Injector...

Page 3: ...Outside Faucet Bath Tub Lavatory Toilet Kitchen Laundry Tubs Pump or Meter Hot Water Outlet Water Heater Brine Tank Overflow Drain Optional Floor Drain Drain Line Bypass Softener Grounding Strap Figur...

Page 4: ...hypochlorite 70 available chlorine is available in several forms including tablets and granules These solid materials may be used directly without dissolving before use 1 Dosage A Two grains approxima...

Page 5: ...13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 feet 6 m require 3 4 inch 19 mm drain line Commercial drain lines should be the same size as the drain line flow control...

Page 6: ...Indicator Service Icon Programming Icon Extra Cycle Button Up Button Down Button Error Information Icon Features of the SXT Power backup that continues to keep time and the passage of days for a mini...

Page 7: ...normal operation Pressing the Extra Cycle button during a regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Pro...

Page 8: ...ety Factor Percentage of the system capacity to be used as a reserve RC Fixed Reserve Capacity Fixed volume to be used as a reserve DO Day Override The system s day override setting RT Regen Time The...

Page 9: ...n entering Master Programming Mode The Display Format setting specifies the unit of measure that will be used for volume and how the control will display the Time of Day This option setting is identif...

Page 10: ...MING MODE CONTINUED 9 Safety Factor Display Code SF Press the Extra Cycle button Use this display to set the Safety Factor This setting specifies what percentage of the system capacity will be held as...

Page 11: ...ion for each day Use the Up and Down buttons to adjust the setting as needed Press the Extra Cycle button to accept the setting and move to the next day Note that the control requires at least one day...

Page 12: ...ds while in service and the time of day is NOT set to 12 01 PM 2 Use this display to adjust the Day Override This option setting is identified by DO in the upper left hand corner of the screen 3 Press...

Page 13: ...in service 2 Press the Up button Use this display to view the current Flow Rate This option setting is identified by FR in the upper left hand corner of the screen 3 Press the Up button Use this disp...

Page 14: ...r Downflow Softener U S Power Supply 1 Injector 0 50 GPM BLFC 500006 003 Turbine Meter B W Filter U S Power Supply NOTE NOTE Above part numbers DO NOT include the following parts Bypass Assembly Conne...

Page 15: ...sher Head 10 24 0 81 9 1 13304 O ring 121 10 1 18303 01 O ring 336 560CD 11 1 13030 Retainer Distributor Tube O ring 12 1 18569 Retainer Tank Seal 13 1 18312 DLFC Housing Retainer Clip 14 1 60115 001...

Page 16: ...4 Yoke SS NPT Washers 19153 Washer Flow 0 6 GPM 19152 Washer Flow 0 8 GPM 12085 Washer Flow 1 2 GPM 19150 Washer Flow 1 3 GPM 12086 Washer Flow 1 5 GPM 12087 Washer Flow 2 0 GPM 12088 Washer Flow 2 4...

Page 17: ...REQUIREMENT CHECKED 20 16 13 14 14 15 15 11 10 9 2 5 12 8 4 3 2 1 6 17 18 7 272481 A RELEASE FOR PRE PRODUCTION 44553 00 5000 44553 01 50DP 12 9 12 PWS ITEM NO PART NUMBER DESCRIPTION 44553 00 QTY 445...

Page 18: ...Item No QTY Part No Description 1 1 14716 Meter Cap Assy NT includes items 2 3 and 4 2 1 13874 Cap Meter Electronic 3 1 13847 O ring 137 Std Meter 4 1 17798 Screw Slot Hex Washer Head 5 1 19121 01 Met...

Page 19: ...Yoke 1 BSP Plastic 41027 02 Yoke 3 4 BSP Cast Machined 18706 12 Yoke 3 4 BSP Plastic 19620 01 Yoke Assy 3 4 R Angle 90 Deg 6 1 60049 Bypass Plastic Not Shown 2 19228 01 Adapter Assy Coupling w O ring...

Page 20: ...9647 Elbow Safety Brine Valve 9 2 19625 Nut Assy 3 8 Plastic 10 1 18312 Retainer Drain 11 1 60014 Safety Brine Valve Assy 2310 12 2 10150 Grommet 0 30 Dia 13 1 60068 30 Float Assy 2310 w 30 Rod 14 1 6...

Page 21: ...DIMENSIONAL DRAWINGS PENTAIR FLECK 5000 Control Valve Service Manual 21...

Page 22: ...neral in the mineral tank Conditioned water enters center tube through the bottom distributor then flows up through the center tube and to the outlet of the valve Hard water enters unit at valve inlet...

Page 23: ...ough nozzle and throat down through mineral and enters the center tube through bottom distributor and out through the drain line Hard water flows from inlet around the piston down through the mineral...

Page 24: ...TR18755 Rev B 24 PENTAIR FLECK 5000 Control Valve Service Manual INJECTOR FLOW DATA...

Page 25: ...BLACK ORANGE WT BLK BLACK WHITE GREEN BLUE BLUE WHITE BLUE WHITE BLUE PURPLE ORANGE BLACK WT BLK YELLOW BLACK BROWN METER P1 S N N H S VDO P2 N O H PWR H S CB1 50 60 HZ CB1 SXT Timer T1 24V Transforme...

Page 26: ...upport pentair com PENTAIR COM All indicated Pentair trademarks and logos are property of Pentair Third party registered and unregistered trademarks and logos are the property of their respective owne...

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