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40E100 RO Pressure Vessels

 

User’s Guide

 

 

DANGER  - HIGH  PRESSURE  DEVICE

 

This vessel may cause loss of life, severe bodily harm, or property damage if not correctly installed, operated and

 

maintained. Read and understand all guidelines given in this bulletin before attempting to open, operate or service 
this vessel.  Failure to  follow  these  guidelines  and observe  every  precaution  will  result  in  malfunction  and could 
result in  catastrophic  failure.  Misuse,  incorrect  assembly,  or  use  of  damaged or  corroded  components  can  result 
in high-velocity release of the end closure. We recommend that only a qualified technician experienced in servicing 
high-pressure hydraulic systems, open, close and service this vessel.

 

 

Important  Safety  Precautions

 

Do...

 

 

 

 

 

Do...

 

 

 

 

 

Do... 

Do...

 

 

Do...

 

read, understand and follow every guide-

 

line in this bulleting. Failure to take every 
precaution  may  void  warranty  and could 
result in catastrophic failure.

 

install in an area where a vessel or piping

 

malfunction   that  result  in  water  leakage 
would not damage  sensitive  or  expensive 
equipment, such as electronic components. 
verify that head locking components are 
properly placed and secured.

 

inspect end closures regularly, replace

 

deteriorated  components  and  correct 
causes of corrosion.

 

follow membrane element manufacturer’s

 

recommendations for loading elements into 
the vessel  (see Replacing Elements).

 

Do not...

 

 

Do not... 

Do not...

 

 

Do not...

 

 

Do not... 

Do not...

 

Do not...

 

 

 

Do not...

 

operate vessel at pressures and tempera-

 

tures in excess of their specific rating. 
service any component until you verify that 
pressure is fully relieved from the vessel. 
use corroded components. Use of such 
components may result in catastrophic 
failure.

 

pressurize  vessel  until  after  visually 
inspecting to ensure that the spiral retaining 
ring is correctly installed.

 

tolerate leaks or allow end closures to be

 

routinely wetted in any way. 
use excessive silicone lubricant.

 

pressurize vessel without element in place 
unless  perme ate   ports   are   plugged 
internally.

 

overtighten fittings in ports.

 

Do not... Use petroleum products on Noryl components.

 

Do not... 

Allow petroleum or silicone based products to 
come in contact with membrane elements during 
installation or maintenance.

 

Do not... 
Do not...

 

Use the vessel at negative pressure

 

Stand or climb on the pressure vessels, or the 
feed / concentrate or permeate ports.

 

 

General  Information

 

The  40E100  Series  of  RO  Pressure Vessel  Housings are

 

designed  to  be  used  in  water  desalination systems  at 
operating pressures of up to 1000 psi. Each model is ava- 
ilable in lengths to house from one to seven  40-inch long 
elements.  Any  make of  4-inch nominal diameter  spiral- 
wound element may be used. The 40E100 is designed and 
built in accordance with the engineering  standards  of the 
Boiler and Pressure Vessel Code of the American Society 
of Mechanical Engineers (ASME Code). The vessels utilize 
a fiberglass  reinforced  plastic  shell for superior  corrosion 
resistance.

 

The information  and guidelines  incorporated  in this

 

User’s Guide  are  intended  only  as  a  supplement  to 
good industrial practice. Full responsibility for correct 
operation and maintenance of vessel remains with the 
user.

 

This guide should be used in conjunction with drawing 
number 518015.

 

When  properly  installed  and    maintained,  40E100 
vessels can be expected to provide safe operation over 
a long service life.

 

 

Product Bulletin 526005  Rev. B Updated 05/07/2013 

Page 1 of 10

 

 

Distributed by Applied Membranes, Inc. | www.appliedmembranes.com |  (760) 727-3711 |  USA

Summary of Contents for 40E100 RO

Page 1: ...may result in catastrophic failure pressurize vessel until after visually inspecting to ensure that the spiral retaining ring is correctly installed tolerate leaks or allow end closures to be routinel...

Page 2: ...nternally wound in place Shell exterior coated with white high gloss polyurethane paint Head 2 2 47471 Bearing Plate 6061 T6 hard anodiz ed Alum Alloy 3 2 50481 Seal Plate PVC Thermoplastic gray 120 F...

Page 3: ...ng ring Use the smaller hole Hold the tool flat against the end margin and parallel to the vessel bore It is then possible to pull the end of the retaining ring straight out The retaining ring may sna...

Page 4: ...3 Once the retaining ring has been removed examine the area for burrs or dings which could damage the head or membrane If necessary use ScotchBriteTM or 600 grade sandpaper to smooth the area Removin...

Page 5: ...nd upstream end is the end plumbed most directly to the pump 2 Push element s out of vessel from the upstream end 3 For multi element vessels remove the intercon nectors and retain for reinstallation...

Page 6: ...ons to the vessel and all around the vessel itself If any leaks occur release pressure from the vessel and tighten the fittings as necessary Then pressurize vessel and check for leaks again 8 Insert e...

Page 7: ...Plug Seal 2 Remove circlip from its groove in the Permeate port Take care not to scratch the hard anodized surface of the bearing plate Separate the Sealing plate and the Bearing plate 5 Push Feed Co...

Page 8: ...Use only head components in as new condition Use new O rings each time the head is assembled 2 Cover O rings with a this even layer of Parker Super O LubeTM silicon lubricant or the lubricant recomm e...

Page 9: ...to the machined end of the Feed Concentrate Port so that the two pairs of holes line up 7 Assemble the Permeate Port through the center hole in the Sealing Plate align the Permeate port pin with the S...

Page 10: ...etal parts using a wire brush 2 Scrub the entire surface with medium grade Scotch BriteTM until all contaminants are removed 3 Rinse parts clean with fresh water and dry 4 Inspect all parts for servic...

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