background image

Installing the ventilation

Connect the ventilation pipe to the top right of the tank using the 
DN 70 slip-on socket pipe and vent it above roof level.
For Compli 1200, cut off the top right Ø 78 mm pipe connection at 
the marking and deburr it. After this, connect the ventilation pipe 

with the DN 70 flexible connector and vent it above roof level.

Installing the pressure pipe

Fit the following to the discharge flange:

 

1. Non-return valve 
2. Stop valve (accessory) 

3. Connection flange and

 

4. 

connect the pressure pipe with the flexible connector and 

loop it over the  local backup level.

Additional connection, DN 50, vertical 

This connection is used for emergency disposal.
Open the pipe connection at the marking using a hole saw, de-
burr the edges. and put the plug-in seal, 58/50, into place. 
Mounting hand diaphragm pump (accessory)
Push the inlet pipe, with an external diameter of 50 mm, into 
the tank through the plug-in seal. The distance from the bot-
tom of the tank must be at least 50 mm.
Fix the diaphragm hand pump to the wall in an easily accessi-
ble position. Connect it to the pushed-in pipe and then connect 
the pressure pipe to the diaphragm hand pump. Here, too, the 
pressure pipe must be looped over the local backup level.

Additional inlet, DN 50, horizontal

Not Compli 1200. 

Using a hole saw, open the additional inlet by 

cutting along the pre-cut groove. Deburr the edges. 
Put the plug-in seal, 58/50, into place. 
Push the inlet pipe, with an external diameter of 50 mm, into 
the tank through the plug-in seal. 

Installing the control unit

NOTICE!

  Only  qualified  electricians  may  carry  out  electrical 

works to the pump or the controls. 

NOTICE! 

Never put the mains plug in water! If water gets into 

the plug, this can cause malfunctions and damage.
Only operate the control unit in dry rooms and keep the housing 
closed at all times. The control unit must be easily accessible to 
enable it to be checked at any time. High humidity and conden-
sation can destroy the controls!

Alternating current (AC) units

Only connect the pump to electrical sockets that have been 
installed properly in a dry room, in accordance with the regula-

tions, and are fitted with at least a 16 A (delay) fuse. 

Three-phase current units

For the electrical connection of the sewage disposal unit, a 

five pole CEE power socket is required. This must be located in 
a dry room (3/N/PE~230/400 V).

NOTICE!

 Only slow-blow fuses or automatic fuses with C cha-

racteristics are to be used as pre-fuses for the pump.  

Switching levels

The switch-on and switch-off points are set ex works for the 
standard inlet height of the respective system. In exceptional 
cases, however, they can be changed under the menu item 
"Level control".

Alarm relays

As alarm outputs, a potential-loaded alarm relay (protected by 
internal control fuse F2) and a potential-free changeover con-
tact are available.

External 230V~ flashing light or warning light (accessory)

Non-isolated alarm relay (230 V AC, fused with 2A slow-blow), 
terminals N/X2 (NO contact) or N/X3 (NC contact). The relay 
makes contact if there is a fault (operating current principle).
If a warning light (with bulb) is shown in the system menu, set 

the parameter "flashing alarm?" to "yes."
If a flashing light (with discharge bulb) is shown in the system 
menu, set the parameter "flashing alarm?" to "no."

Connecting a remote fault reporting system

Potential-free centralised alarm relay 

The changeover contact (40-41-42) can be loaded with 
max. 5A/250V AC. The relay drops out with error and power 
failure (quiescent current principle).

Potential-free high water relay 

The changeover contact (50-51-52) can be loaded with max. 
5A/250V AC. The relay makes contact if there is a fault 
(operating current principle).

Battery pack for alarm system 

The  control  unit  can  be  fitted  with  a  9V  NI-MH  rechargeable 

battery. In 9 V battery operation, the alarm only works with a 
digital high water level sensor on terminals 27/28. At the same 
time the jumper "BRX" must be set if the buzzer is to sound.

CAUTION!

Use only the manufacturer's 9V NiMh rechargeable batteries! 
There is a risk of explosion if dry-cell batteries or lithium bat-
teries are used!

NOTE!

 Check the function of the rechargeable battery at re-

gular intervals! The service life is about 5-10 years. Note the 

insertion date on the battery, and after five years the battery 

should be replaced as a precautionary measure.

Test run and functional check

1. Open the maintenance cover of the tank.
2. Connect the unit to the power supply.
3. Open the shut-off valves in the inlet and the pressure pipe.
4. Fill the tank up to the switch-on level.
5. The pump will now switch on and empty the tank. Observe

the pumping process through the maintenance opening. 

6.

Lift the float of the level controller slowly by hand until it is 

above the switch-on point and hold it there until the alarm
is triggered.

7. Then close the maintenance opening with the cover and

seal.

8. 

Check to ensure that the tank, fittings and pipes are water

-

tight, by carrying out several switching runs.

4

 

ENGLISH

Summary of Contents for 1225/2 BW

Page 1: ...nstruction Manual B 49985 10 2021 10 COMPLI 1010 4 BWE HL 1010 4 BW HL 1015 4 BW HL 1025 4 BW HL 1025 2 BW HL 1035 2 BW HL 1210 4 BW HL 1215 4 BW HL 1225 4 BW HL 1225 2 BW HL 1235 2 BW HL www pts jung co uk ...

Page 2: ...lead to the loss of all indemnity In this instruction manual safety information is distinctly la belled with particular symbols Disregarding this information can be dangerous General danger to people Warning of electrical voltage NOTICE NOTICE Danger to equipment and operation Qualification and training of personnel All personnel involved with the operation servicing inspection and installation of...

Page 3: ...nd operating resources e g GUV V A3 in Germany Explosion protection EN 60079 0 EN 60079 1 EN 60079 14 EN 60079 17 and EN 1127 1 Scope of supply Tank with pumps and clamp flange for inlet Reducer DN 150 DN 100 for Compli 1000 Slip on socket pipe for ventilation pipe Compli 1200 flexible connection with hose clamps Connection flange for pressure pipe Flexible connection with hose clamps for the pres...

Page 4: ...tomatic fuses with C cha racteristics are to be used as pre fuses for the pump Switching levels The switch on and switch off points are set ex works for the standard inlet height of the respective system In exceptional cases however they can be changed under the menu item Level control Alarm relays As alarm outputs a potential loaded alarm relay protected by internal control fuse F2 and a potentia...

Page 5: ...ntrol unit is password protected the password must first be entered under Settings to change the operating mode WARNING For repair and maintenance work on pumps or control units do not use the Off function but always de energize the system by unscrewing the back up fuses or via a main switch and se cure against being switched on again NOTICE If unusually large quantities of wastewater flow into th...

Page 6: ... in analogue systems to prevent long stationary periods Acoustic alarm Displays whether the buzzer is activated Alarm relay pulsing Shows whether the relay works in cycles in the event of an alarm or whether it is continuously energised Alarm delay Shows currently set delay for alarm relay AUX alarm Shows whether the signalling is switched on or off AUX logic Shows whether the auxiliary input work...

Page 7: ... is to prevent the temperature of the motor from rising above its maximal permissible operating temperature The value for the maximum permissible running time can be found in the techni cal data provided with the pump The subsequent pause time restart lock out during which the pump remains switched off must be long enough to allow the motor to cool down to the am bient temperature This is generall...

Page 8: ...ied with AC power Buzzer reactivation After a buzzer acknowledgement the alarm is automatically reactivated if the fault persists for another 4 8 12 hours Fac tory default setting 4 hours External relay This menu item is enabled when the optional module for indi vidual fault messages DO2 or DO6 is connected For each relay it is selected whether operating current or qui escent current principle and...

Page 9: ...nger exists the control unit starts up again This error condition will also be saved in the event of a power failure The message is saved in the EE PROM of the processor which is zero voltage safe Overcurrent If the measured motor current current trans former measurement on the board is above the entered maxi mum motor current the pump is switched off depending on a simulated time current characte...

Page 10: ...till be carried out at least once a year If wastewater with strongly abrasive constituents is being pumped the oil changes should be carried out at correspond ingly shorter intervals Use HLP hydraulic mineral oil viscosity class 22 to 46 e g Mo bil DTE 22 DTE 24 DTE 25 to replace the oil in the oil reservoir The quantity of oil required is 1000 ml for the MultiFree pumps 25 2 BW and 35 2 BW NOTICE...

Page 11: ... the motor protection relay motor contactor Screw terminal 6 10 mm for potential equalisation Motor protection Motor protection switch on top hat rail motor protection relay on contactor Monitoring of rotational field phase failure Error message given for anti clockwise rotating field and if there is a power phase failure Temperature range in operation 20 50 C Temperature range in storage 20 70 C ...

Page 12: ...Min S3 Intermittent duty 10 Follow up time Standard 6 s Start up delay 0 s Forced switching on Test run OFF Auto Pumping out 000 h Alarm Acoustic alarm ON Alarm relay flashes OFF Delay alarm 0 s AUX logic NO contact AUX influence None Direction of rotation check Activated Buzzer reactivation 4 hours Overcurrent limit P1 Current limit 0 deactivated P2 Current limit 0 deactivated Maintenance Days 36...

Page 13: ... acknowledgement OFF SMS response time 5 minutes Routine messages 10 days at 8 00 Additional call for SMS OFF Station ID SGJU4 Station name PENTAIR HighLogo Error transmission Start error Error end E mail address 1 E mail address 2 E mail address 3 E mail settings SMTP server smtp gmail com Port 465 Encryption Yes User ID Password 13 ENGLISH ...

Page 14: ...ATERTIGHTNESS AIRTIGHTNESS Water tightness Pass Odour tightness Pass EFFECTIVENESS LIFTING EFFECTIVENESS Pumping of solids Pass Pipe connections Pass Minimum dimensions of ventilating pipes system Pass Minimum flow velocity Pass Minimum free passage of the plant Pass Minimum useful volume Pass MECHANICAL RESISTANCE Load bearing capacity and structural stability of collec tion tank for use outside ...

Page 15: ...istagno INFIAMMABILITÀ NPD IMPERMEABILITÀ ERMETICITÀ ALL A RIA Impermeabilità Superata Ermeticità agli odori Superata EFFICACIA CAPACITÀ DI SOLLEVAMENTO Pompaggio di materiali solidi Superata Collegamenti al tubo Superata Misure minime delle linee di ventilazione Superata Velocità di scorrimento minima Superata Passaggio libero minimo dell impianto Superata Volume utile minimo Superata RESISTENZA ...

Page 16: ...ompli 1010 4 BWE HL JP50105 compli 1010 4 BW HL JP50106 compli 1015 4 BW HL JP50107 compli 1025 4 BW HL JP50108 compli 1025 2 BW HL JP50109 compli 1035 2 BW HL JP50110 compli 1210 4 BW HL JP50118 compli 1215 4 BW HL JP50119 compli 1225 4 BW HL JP50120 compli 1225 2 BW HL JP50121 compli 1235 2 BW HL JP50122 compli 1525 4 C1 HL JP50123 compli 1535 4 C1 HL JP50124 compli 1555 4 C5 HL JP50125 compli 1...

Page 17: ... 2857 HL 2 610ECP Highlogo 2 25 P Highlogo 2 25 P Highlogo 2 46 P Highlogo 2 46 P Highlogo 2 610 P Beispiel 40 4 min Betrieb 6 min Pause Spieldauer 10 min Example for 40 4 min operation and 6 min rest Cycle duration 10 min Exemple 40 4 min de service et 6 min de pause Durée du jeu 10 min Esempio 40 4 min di funzionamento 6 min di pausa durata del ciclo 10 min Przykładowo 40 4 min pracy i 6 min prz...

Page 18: ...Compli 1000 Compli 1200 18 ...

Page 19: ...Compli Sensor 19 ...

Page 20: ...HighLogo 2 610 ECP 1 20 ...

Page 21: ...HighLogo 2 610 ECP 2 21 ...

Page 22: ...HighLogo 2 00 P 2 610 P 1 22 ...

Page 23: ...HighLogo 2 00 P 2 610 P 2 23 ...

Page 24: ...LMT9 JP50518 Hilfssch Baustein 11 DILT XHI11 Auxiliary switch 1 1 DILT XHI11 JP50519 Pumpe Pump 10 4 BWE 4 m JP50470 10 4 BWE 15 m JP50584 10 4 JP50469 15 4 JP48824 25 4 JP48825 25 2 JP48826 35 2 JP48827 Rückschlagklappe Reflux valve JP50566 Reduzierstück DN 150 DN 100 Reducer DN 150 DN 100 JP48871 Doppelklappe Double flap JP46812 Klemmflansch Clamping flange JP43713 Basisplatte Base plate JP43714...

Page 25: ...826 35 2 JP48827 Flansch Flange JP43706 Rückschlagklappe Reflux valve JP50566 Doppelklappe Duplex flap JP46812 Basisplatte Base plate JP43714 Dichtband Sealing tape JP47966 Niveauerfassung Level control JP47306 Dichtung Niveauerfassung Seal level control JP50479 Klemmflansch Clamping flange JP43713 Wartungsdeckel Service lid JP42798 Überschiebmuffe Collar JP46814 Steckdichtung D50xD59 Plug in seal...

Page 26: ...P50448 Lagersatz Bearing set JP46724 Motorabdichtung Motor seals JP46806 Rotorwelle Rotor shaft 10 4 JP46761 15 4 25 4 JP50322 1010 4 BWE JP46801 Schraubensatz Screw set JP50450 Lagerschild Bearing housing JP43720 Dichtungssatz Seal set JP50449 Laufradschraube Impeller screw JP46803 Laufrad Impeller 10 4 JP47290 15 4 JP50320 25 4 JP50321 1010 4 BWE JP47290 1 2 3 4 5 6 7 8 9 10 ...

Page 27: ...4 Rotorwelle Rotor shaft 25 2 JP48339 35 2 JP48340 Dichtungssatz Seal set JP46807 Wellenabdeckung Shaft cover JP47043 Lagerschild Bearing housing JP43726 Motorabdichtung Motor seals JP46806 Schraubensatz Screw set JP47291 Laufrad Impeller 25 2 JP48359 35 2 JP48360 Ölschraube Oil screw JP46046 a 10x O Ring 38x3 5 JP48109 b 10x O Ring 10x2 5 JP48088 1 2 3 4 5 6 7 8 9 10 11 12 b a ...

Page 28: ...Pump Technical Services Limited Pump House Unit 12 Bilton Road Industrial Estate Erith Kent DA8 2AN Tel 01322 357 080 Website www pts jung co uk Email sales pts jung co uk ...

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