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You have purchased a product made by Pentair Jung Pum-

pen and with it, therefore, also excellent quality and service. 

Secure this service by carrying out the installation works 

in accordance with the instructions, so that our product 

can perform its task to your complete satisfaction. Please 

remember that damage caused by incorrect installation or 

handling will adversely affect the guarantee. Therefore ple-

ase adhere to the instructions in this manual!
This appliance can be used by children aged 8 years or over 

and by persons with limited physical, sensory or intellectual 

capabilities, or with limited experience and knowledge, pro-

vided that they are supervised or have been instructed in 

the safe use of the appliance and are aware of the dangers 

involved. Children must not be allowed to play with the ap-

pliance. Cleaning and user maintenance must not be carried 

out by children unless they are supervised.

Damage prevention in case of failure

Like any other electrical device, this product may fail due to a 
lack of mains voltage or a technical defect.
If damage (including consequential damage) can occur as a re-
sult of product failure, the following precautions can be taken 
at your discretion:

Installation of a water level dependent (under circumstanc-

es, mains-independent) alarm system, so that the alarm can 
be heard before damage occurs.

Inspection of the collecting tank/chamber for tightness up

to the top edge before – or at the latest, during – installation 
or operation of the product.

Installation  of  backflow  protection  for  drainage  units  that 

can be damaged by wastewater leakage upon product fail-
ure.

Installation of a further product that can compensate in

case of failure of the other product (e.g. duplex unit).

Installation of an emergency power generator.

As these precautions serve to prevent or minimise conse-
quential damage upon product failure, they are to be strictly 
observed as the manufacturer’s guideline – in line with the 

standard DIN EN specifications as state of the art – when using 

the product (Higher Regional Court Frankfurt/Main, Ref.: 2 U 
205/11, 06/15/2012).

SAFETY INSTRUCTIONS

This instruction manual contains essential information that 
must be observed during installation, operation and servic-
ing. It is therefore important that the installer and the respon-
sible technician/operator read this instruction manual before 
the equipment is installed and put into operation. The manual 
must always be available at the location where the pump or the 
plant is installed. 
Failure to observe the safety instructions can lead to the loss 
of all indemnity.
In this instruction manual, safety information is distinctly la-
belled with particular symbols. Disregarding this information 
can be dangerous.

General danger to people

    Warning of electrical voltage

NOTICE!  

NOTICE!  

Danger to equipment and operation 

Qualification and training of personnel

All personnel involved with the operation, servicing, inspection 

and  installation  of  the  equipment  must  be  suitably  qualified 

for this work and must have studied the instruction manual in 

depth to ensure that they are sufficiently conversant with its 

contents. The supervision, competence and areas of respon-
sibility of the personnel must be precisely regulated by the op-
erator. If the personnel do not have the necessary skills, they 
must be instructed and trained accordingly.

Safety-conscious working

The safety instructions in this instruction manual, the existing 
national regulations regarding accident prevention, and any 
internal working, operating and safety regulations must be ad-
hered to.

Safety instructions for the operator/user

All legal regulations, local directives and safety regulations 
must be adhered to.
The possibility of danger due to electrical energy must be pre-
vented. 
Leakages of dangerous (e.g. explosive, toxic, hot) substances 
must be discharged such that no danger to people or the envi-
ronment occurs. Legal regulations must be observed.

Safety instructions for installation, 

inspection and maintenance works

As a basic principle, works may only be carried out to the equip-
ment when it is shut down. Pumps or plant that convey harmful 
substances must be decontaminated.

All safety and protection components must be re-fitted and/or 

made operational immediately after the works have been com-
pleted. Their effectiveness must be checked before restarting, 
taking into account the current regulations and stipulations.

Unauthorised modifications, manufacture of 

spare parts

The equipment may only be modified or altered in agreement 

with the manufacturer. The use of original spare parts and 
accessories approved by the manufacturer is important for 
safety reasons. The use of other parts can result in liability for 
consequential damage being rescinded.

Unauthorised operating methods

The operational safety of the supplied equipment is only guar-
anteed if the equipment is used for its intended purpose. The 
limiting values given in the "Technical Data" section may not be 
exceeded under any circumstances.

Instructions regarding accident prevention 

Before commencing servicing or maintenance works, cordon 
off the working area and check that the lifting gear is in perfect 
condition.
Never work alone. Always wear a hard hat, safety glasses and 
safety shoes and, if necessary, a suitable safety belt. 

2

 

ENGLISH

Summary of Contents for 1225/2 BW

Page 1: ...nstruction Manual B 49985 10 2021 10 COMPLI 1010 4 BWE HL 1010 4 BW HL 1015 4 BW HL 1025 4 BW HL 1025 2 BW HL 1035 2 BW HL 1210 4 BW HL 1215 4 BW HL 1225 4 BW HL 1225 2 BW HL 1235 2 BW HL www pts jung co uk ...

Page 2: ...lead to the loss of all indemnity In this instruction manual safety information is distinctly la belled with particular symbols Disregarding this information can be dangerous General danger to people Warning of electrical voltage NOTICE NOTICE Danger to equipment and operation Qualification and training of personnel All personnel involved with the operation servicing inspection and installation of...

Page 3: ...nd operating resources e g GUV V A3 in Germany Explosion protection EN 60079 0 EN 60079 1 EN 60079 14 EN 60079 17 and EN 1127 1 Scope of supply Tank with pumps and clamp flange for inlet Reducer DN 150 DN 100 for Compli 1000 Slip on socket pipe for ventilation pipe Compli 1200 flexible connection with hose clamps Connection flange for pressure pipe Flexible connection with hose clamps for the pres...

Page 4: ...tomatic fuses with C cha racteristics are to be used as pre fuses for the pump Switching levels The switch on and switch off points are set ex works for the standard inlet height of the respective system In exceptional cases however they can be changed under the menu item Level control Alarm relays As alarm outputs a potential loaded alarm relay protected by internal control fuse F2 and a potentia...

Page 5: ...ntrol unit is password protected the password must first be entered under Settings to change the operating mode WARNING For repair and maintenance work on pumps or control units do not use the Off function but always de energize the system by unscrewing the back up fuses or via a main switch and se cure against being switched on again NOTICE If unusually large quantities of wastewater flow into th...

Page 6: ... in analogue systems to prevent long stationary periods Acoustic alarm Displays whether the buzzer is activated Alarm relay pulsing Shows whether the relay works in cycles in the event of an alarm or whether it is continuously energised Alarm delay Shows currently set delay for alarm relay AUX alarm Shows whether the signalling is switched on or off AUX logic Shows whether the auxiliary input work...

Page 7: ... is to prevent the temperature of the motor from rising above its maximal permissible operating temperature The value for the maximum permissible running time can be found in the techni cal data provided with the pump The subsequent pause time restart lock out during which the pump remains switched off must be long enough to allow the motor to cool down to the am bient temperature This is generall...

Page 8: ...ied with AC power Buzzer reactivation After a buzzer acknowledgement the alarm is automatically reactivated if the fault persists for another 4 8 12 hours Fac tory default setting 4 hours External relay This menu item is enabled when the optional module for indi vidual fault messages DO2 or DO6 is connected For each relay it is selected whether operating current or qui escent current principle and...

Page 9: ...nger exists the control unit starts up again This error condition will also be saved in the event of a power failure The message is saved in the EE PROM of the processor which is zero voltage safe Overcurrent If the measured motor current current trans former measurement on the board is above the entered maxi mum motor current the pump is switched off depending on a simulated time current characte...

Page 10: ...till be carried out at least once a year If wastewater with strongly abrasive constituents is being pumped the oil changes should be carried out at correspond ingly shorter intervals Use HLP hydraulic mineral oil viscosity class 22 to 46 e g Mo bil DTE 22 DTE 24 DTE 25 to replace the oil in the oil reservoir The quantity of oil required is 1000 ml for the MultiFree pumps 25 2 BW and 35 2 BW NOTICE...

Page 11: ... the motor protection relay motor contactor Screw terminal 6 10 mm for potential equalisation Motor protection Motor protection switch on top hat rail motor protection relay on contactor Monitoring of rotational field phase failure Error message given for anti clockwise rotating field and if there is a power phase failure Temperature range in operation 20 50 C Temperature range in storage 20 70 C ...

Page 12: ...Min S3 Intermittent duty 10 Follow up time Standard 6 s Start up delay 0 s Forced switching on Test run OFF Auto Pumping out 000 h Alarm Acoustic alarm ON Alarm relay flashes OFF Delay alarm 0 s AUX logic NO contact AUX influence None Direction of rotation check Activated Buzzer reactivation 4 hours Overcurrent limit P1 Current limit 0 deactivated P2 Current limit 0 deactivated Maintenance Days 36...

Page 13: ... acknowledgement OFF SMS response time 5 minutes Routine messages 10 days at 8 00 Additional call for SMS OFF Station ID SGJU4 Station name PENTAIR HighLogo Error transmission Start error Error end E mail address 1 E mail address 2 E mail address 3 E mail settings SMTP server smtp gmail com Port 465 Encryption Yes User ID Password 13 ENGLISH ...

Page 14: ...ATERTIGHTNESS AIRTIGHTNESS Water tightness Pass Odour tightness Pass EFFECTIVENESS LIFTING EFFECTIVENESS Pumping of solids Pass Pipe connections Pass Minimum dimensions of ventilating pipes system Pass Minimum flow velocity Pass Minimum free passage of the plant Pass Minimum useful volume Pass MECHANICAL RESISTANCE Load bearing capacity and structural stability of collec tion tank for use outside ...

Page 15: ...istagno INFIAMMABILITÀ NPD IMPERMEABILITÀ ERMETICITÀ ALL A RIA Impermeabilità Superata Ermeticità agli odori Superata EFFICACIA CAPACITÀ DI SOLLEVAMENTO Pompaggio di materiali solidi Superata Collegamenti al tubo Superata Misure minime delle linee di ventilazione Superata Velocità di scorrimento minima Superata Passaggio libero minimo dell impianto Superata Volume utile minimo Superata RESISTENZA ...

Page 16: ...ompli 1010 4 BWE HL JP50105 compli 1010 4 BW HL JP50106 compli 1015 4 BW HL JP50107 compli 1025 4 BW HL JP50108 compli 1025 2 BW HL JP50109 compli 1035 2 BW HL JP50110 compli 1210 4 BW HL JP50118 compli 1215 4 BW HL JP50119 compli 1225 4 BW HL JP50120 compli 1225 2 BW HL JP50121 compli 1235 2 BW HL JP50122 compli 1525 4 C1 HL JP50123 compli 1535 4 C1 HL JP50124 compli 1555 4 C5 HL JP50125 compli 1...

Page 17: ... 2857 HL 2 610ECP Highlogo 2 25 P Highlogo 2 25 P Highlogo 2 46 P Highlogo 2 46 P Highlogo 2 610 P Beispiel 40 4 min Betrieb 6 min Pause Spieldauer 10 min Example for 40 4 min operation and 6 min rest Cycle duration 10 min Exemple 40 4 min de service et 6 min de pause Durée du jeu 10 min Esempio 40 4 min di funzionamento 6 min di pausa durata del ciclo 10 min Przykładowo 40 4 min pracy i 6 min prz...

Page 18: ...Compli 1000 Compli 1200 18 ...

Page 19: ...Compli Sensor 19 ...

Page 20: ...HighLogo 2 610 ECP 1 20 ...

Page 21: ...HighLogo 2 610 ECP 2 21 ...

Page 22: ...HighLogo 2 00 P 2 610 P 1 22 ...

Page 23: ...HighLogo 2 00 P 2 610 P 2 23 ...

Page 24: ...LMT9 JP50518 Hilfssch Baustein 11 DILT XHI11 Auxiliary switch 1 1 DILT XHI11 JP50519 Pumpe Pump 10 4 BWE 4 m JP50470 10 4 BWE 15 m JP50584 10 4 JP50469 15 4 JP48824 25 4 JP48825 25 2 JP48826 35 2 JP48827 Rückschlagklappe Reflux valve JP50566 Reduzierstück DN 150 DN 100 Reducer DN 150 DN 100 JP48871 Doppelklappe Double flap JP46812 Klemmflansch Clamping flange JP43713 Basisplatte Base plate JP43714...

Page 25: ...826 35 2 JP48827 Flansch Flange JP43706 Rückschlagklappe Reflux valve JP50566 Doppelklappe Duplex flap JP46812 Basisplatte Base plate JP43714 Dichtband Sealing tape JP47966 Niveauerfassung Level control JP47306 Dichtung Niveauerfassung Seal level control JP50479 Klemmflansch Clamping flange JP43713 Wartungsdeckel Service lid JP42798 Überschiebmuffe Collar JP46814 Steckdichtung D50xD59 Plug in seal...

Page 26: ...P50448 Lagersatz Bearing set JP46724 Motorabdichtung Motor seals JP46806 Rotorwelle Rotor shaft 10 4 JP46761 15 4 25 4 JP50322 1010 4 BWE JP46801 Schraubensatz Screw set JP50450 Lagerschild Bearing housing JP43720 Dichtungssatz Seal set JP50449 Laufradschraube Impeller screw JP46803 Laufrad Impeller 10 4 JP47290 15 4 JP50320 25 4 JP50321 1010 4 BWE JP47290 1 2 3 4 5 6 7 8 9 10 ...

Page 27: ...4 Rotorwelle Rotor shaft 25 2 JP48339 35 2 JP48340 Dichtungssatz Seal set JP46807 Wellenabdeckung Shaft cover JP47043 Lagerschild Bearing housing JP43726 Motorabdichtung Motor seals JP46806 Schraubensatz Screw set JP47291 Laufrad Impeller 25 2 JP48359 35 2 JP48360 Ölschraube Oil screw JP46046 a 10x O Ring 38x3 5 JP48109 b 10x O Ring 10x2 5 JP48088 1 2 3 4 5 6 7 8 9 10 11 12 b a ...

Page 28: ...Pump Technical Services Limited Pump House Unit 12 Bilton Road Industrial Estate Erith Kent DA8 2AN Tel 01322 357 080 Website www pts jung co uk Email sales pts jung co uk ...

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