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6

at an authorized Hydromatic service 

center. Charges will not be allowed 

if (in war ran ty) pump is not taken to 

an authorized Hydromatic service 

cen ter. This will ensure the integrity 

of the hazardous location rating 

of the pump and com ply with our 

warranty re quire ments.

Disconnecting Pump Cords:

If a Hydromatic hazardous location 

pump is to be removed from its 

lo ca tion, the pump cords may be 

disconnected at control panel (on 

sump mounted con trol panels) and 

cord as sem bly taken with pump.

CAUTION: If cord openings from 

sump to con trol panel are open, gas-

es from sump could enter panel and 

an explosive condition could ex ist.

CAUTION: Do not reconnect  

pow er to a cord and cap assembly 

while removing from the pump.

 

Replacing Stator:

 1. If stator only is damaged 

it may not be necessary to 

completely dismantle pump 

as stator and hous 

ing can 

be lifted from pump without 

disturbing seals or bear ings.

  2.  Drain all oil from upper 

housing, remove from upper 

housing, re move drain plug in 

bot tom of sta tor housing and 

remove plug in top of housing 

to allow air to en ter.

  3.  After chamber is drained, 

remove hold-down bolts and 

lift off. Use care in lifting as 

the seal failure con nect ing 

wire  must  be  dis con nect ed 

before housing is com plete-

ly removed.

  4.  Set assembly on bench 

and re move connection 

box. When box is lifted off, 

connection wires to motor 

will be exposed. These wires 

may be burned, but each wire 

is tagged with a metal marker 

giving wire number. Cut 

the wires.

    If the leads to the connection 

box are burned, a complete 

new con nec tion box with 

new wire must be used. 

The wires are potted in with 

sealing compound and a new 

unit must be obtained from 

the factory.

  5.  The stator is held in the 

housing with a bolted-in 

clamp ring.

  6.  After ring is removed, turn 

hous ing upright and bump on 

hard wood blocks. This should 

jar the stator loose and allow 

it to drop out.

  7.  Thoroughly clean housing 

before replacing new 

stator. Replace sta tor and 

make all wire con nec tions 

to connection box before 

replacing housing on pump. 

This is im por tant as leads 

must be tucked behind the 

windings by using hands up 

through rotor core.

PROBE TEST RESISTOR

ON HAZARDOUS LOCATION ONLY

PROBE TEST RESISTOR

ON HAZARDOUS LOCATION ONLY

PROBE TEST RESISTOR

ON HAZARDOUS LOCATION ONLY

PROBE TEST RESISTOR

ON HAZARDOUS LOCATION ONLY

GR

EEN/YELLO

W

WHITE/BLU

E

BLAC

K

RED

WHITE/BLU

E

BLAC

K

RED

GREE

N

GREEN

RED

RED

WHITE/BLU

E

BLAC

K

RED

WHITE/BLU

E

BLAC

K

RED

BLUE/WHIT

E

RE

D

RE

D

BLACK

GREEN

RE

D

ORAN

GE/PIN

K

BLUE

/WHITE

BLAC

K

RED

RED

GREE

N

GREEN

GR

EEN/YELLO

W

BLUE/WHITE

RE

D

RE

D

BLACK

GREEN

RE

D

ORANGE/PIN

K

BLUE/WHITE

BLAC

K

GREEN/YELLO

W

BLUE/W

HITE

RE

D

RE

D

BLAC

K

GREEN

RE

D

ORAN

GE/PIN

K

BLUE

/WHITE

BLAC

K

GREE

N

GREEN

RED

RED

WHITE/BLU

E

BLAC

K

RED

GREE

N

GREEN

GR

EEN/YELLO

W

BLUE/WHITE

RE

D

RE

D

BLACK

GREEN

RE

D

ORANGE/PIN

K

BLUE/WHITE

BLAC

K

RED

RED

Summary of Contents for S3R

Page 1: ...SUBMERSIBLE SOLIDSHANDLING PUMP ENGLISH PAGES 2 12 Installation and Service Manual For use with product built with Marathon motor NOTE To the installer Please make sure you provide this manual to the...

Page 2: ...Pump is designed to be installed in a sump or wet location where drainage collects CALIFORNIA PROPOSITION 65 WARNING This product and related accessories contain chemicals known to the State of Calif...

Page 3: ...also brings on the third pump in case of failure of either or both of the first two pumps Installing Sump Level Control Float Controls In either simplex duplex or triplex systems the lower or turn off...

Page 4: ...e used but sew age may become septic and excessive solids may collect for the pump to handle A frequent pumping cycle is recommended for best op er a tion If an alarm system is used this con trol is u...

Page 5: ...size the phase converter large enough for the amp draw specified on the motor nameplate not necessarily by motor horsepower The warranty on all three phase submersible motors is void if operated with...

Page 6: ...n box When box is lifted off connection wires to motor will be exposed These wires may be burned but each wire is tagged with a metal marker giving wire number Cut the wires If the leads to the connec...

Page 7: ...xpansion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber and seal chamber as described 2 Remove motor housing as de scribed 3 Remove bolts that hold seal c...

Page 8: ...osed or partially clogged 2 Check valve may be partially clogged Raise level up and down to clear 3 Pump may be running in wrong direction Low speed pumps can operate in reverse di rec tion with out m...

Page 9: ...9 Wiring Diagrams...

Page 10: ...3 060000141 Seal Failure Wire Assy 1 14 079900002 Seal Housing 1 15 071450002 Bearing Housing 1 16 007400145 Rotor Shaft Assy 2 hp 230 1 60 1 077730135 Rotor Shaft Assy 2 hp 208 230 460 575 3 60 1 013...

Page 11: ...3450 1 22 005170071 Capscrew SST 3 23 009750031 Retainer Ring 1 24 107430002 Bearing Housing 1 25 009200011 Upper Seal SC 1 26 005680071 Capscrew 4 27 005170081 Capscrew 4 28 24407C215 Stator 2 HP 230...

Page 12: ...provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units that are not installed in accordance with...

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