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PennEngineering Haeger 824 WindowTouch-4e, Operation Manual

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PennEngineering Haeger 824 WindowTouch-4e Operation Manual Download Page 113

 

 

17-00001-C 

 

                Page | 113 

 

SECTION 6 

–

 MACHINE MAINTENANCE 

 

This maintenance schedule is applicable for standard machine shop operating conditions. When 

operating under severe conditions such as heavy dust and dirt, increase the schedule to reflect 

such  conditions. 

 

 

DO NOT 

lubricate the Upper Tool Holder with any lubricant other 

than a small amount of lithium grease (white). ** Other products 
may interfere with the Safety System.

 

 

Maintenance Schedule 

 
 

Component 

Area 

Maintenance 

Schedule 

Safety  System

 

Upper Ram 

Perform  safety  system  check procedures 

using “

Testing the Safety 

System”

 

 
Daily 

Clean  HMI Filter

 

Touch Screen Computer Back 
Cover

 

Blow out Filters with clean air.

 

Once a month 
(160 hrs) 

Upper Tool Holder 

Upper Ram 

Inspect Continuity Springs and Pins 

Once a month 
(160 hrs) 

Upper Tool Holder 

(See 

warning above)

 

Upper Ram 

Small amount of lithium grease (white)** 
between upper tool holder & cylinder rod 
Check this label

 

Once a month 
(160 hrs) 

Upper Tool Holder 

Upper Ram 

  

Daily 

Fan Filters 

Electrical Cabinet 

Remove filters and blow out filters with 
clean dry air. 

Every 3 Months 
(480 hrs) 

Shuttle Tooling 

Shuttle Jaws 

Inspect Springs and change out if they 
appear weak 

Every 6 months 
(960 hrs) 

Tooling Components 

Flight Tubes 

Inspect and change out if damaged 

Every 6 months 
(960 hrs) 

Hydraulic System

 

Filter

 

Lower Hardware Insertion 
Machine Motor Compartment

 

Remove and replace cartridge

 

Haeger Part No. 15-00888

 

Once a year 
(2000 hrs) 

Hydraulic Fluid and 

Suction Filters

 

Lower Hardware Insertion 
Machine Motor Compartment

 

Drain fluid and change suction filters 
located inside the tank. Haeger part# 15-
01131 Qty 2, refill fluid using 

AW Exxon 

Humble Hydraulic. H or equivalent. 

 

Contact your local recycling center 

or governing agency for proper disposal 
of the old hydraulic fluid.

 

Once every 2 years 
(4000 hrs) 

 

 

Replace Risk of Crushing 
label if peeling or damaged

 

Summary of Contents for Haeger 824 WindowTouch-4e

Page 1: ...17 00001 C Page 1 824 WindowTouch4e Operation Manual ...

Page 2: ... 9 Safety Information also see section 3 9 Customer Service also see section 6 9 Responsibilities of the Operator 9 Responsibilities of the Service Technician 10 Quality of Parts Fasteners 10 Basic data sheet 11 Illistration of safety notes 12 Details of location in the documentation 13 Safety precautions and warnings 14 SECTION 2 INSTALLATION 15 Handling 15 Recommended Safe Work Zone 16 Skid remo...

Page 3: ...reness Residual Risks 46 Safety System Tests 47 Step 1 Safety switch test procedure 47 Step 2 conductive mode test 49 Step 3 Non conductive mode test 51 SECTION 4 TOUCH SCREEN OPERATION Step by Step Demo 53 Window Touch 4e Introduction 53 Touch Screen Hierarchy Overview 54 Quick Run Step by Step Demo 56 User Login 57 Password 57 Input 1 Station 58 Input 2 Material 58 Input 3 Fastener 58 Input 4 Un...

Page 4: ...f Measure 72 Fastener Length 72 Part Identification 72 4 Select Tooling Type 73 Program Wizard Manual Station 2 of 4 73 Program Wizard Manual Station 3 of 4 75 Program Wizard Manual Station 4 of 4 76 Add Insertion Group Station 1 78 Amount 78 Part Image 79 Location USB HDD 79 Select Insertion Points 80 Add Insertion Group Station 2 81 Add Insertion Group Station 3 83 Add Insertion Group Station 4 ...

Page 5: ... I O Screen 129 PLC I O 130 Schematics Diagrams 131 Customer Service 132 SERVICE TEAM 133 Warranty 134 SECTION 7 PARTS LIST 135 Description 135 Parts List Main Assembly 136 Parts List MAS 350 Bowl Assembly 138 Parts List Upper Tool Holder Assembly 140 Parts List Quick Mount Assembly 141 Parts List Muti Shuttle 2 Assembly 143 Parts List HMI Arm Assembly 145 Parts List TIS Assembly 147 Parts List Va...

Page 6: ...01 C Page 6 Parts List Hydraulic Suction Filter Assembly 163 Parts List Return Filter Assembly 164 Parts List Motor Pump Assembly 165 Parts List Hydraulic Cooler Assembly 166 Decommissioning Your Machine 167 ...

Page 7: ...ce creating new technologies to help Haeger owners get just about any job done productively and profitably Over the years Haeger s innovative tooling and patented quick change automatic fastener feeding systems have revolutionized the way the world s fabricators and manufacturers install hardware So whenever your operation faces an insertion challenge turn to the manufacturer with the most experie...

Page 8: ...ment Name 824 WindowTouch 4e Equipment Description Fastener Hardware Insertion Machine Model 824 WT 4 H or L Serial Number 8WT4xxxx To which this declaration relates is in conformity with the following standards Directives 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility And conformity to relevant directives standards and or provisions where appropriate EN 349 1993 A1 2008 ...

Page 9: ...stomer either under a maintenance agreement by purchase order or prepayment Time and material rates are charged for any service not covered under a maintenance agreement Before calling to report a problem gather as much information about the problem as possible and have it ready to provide to your customer care center The more information you can provide initially the more quickly the problem can ...

Page 10: ...rofit potential Fastener Quality Basics In general self clinching fasteners are designed with an annular recess in the shank that allows the softer metal of your part work piece to cold form in and around it and permanently lock the fastener in place Inspecting the fasteners on a regular basis and verifying they are constructed with in design tolerances is very important With studs and stand offs ...

Page 11: ...se Sensitivity In normal operation A weighted pressure level 87db C weighted pressure level 87db For all locations Noise protection is always recommended Fluids Pressure Dimensions Hydraulic Oil AW Exxon Humble Hydraulic H Height 90 in 2268 mm ISO Viscosity 32 Width 32 in 813 mm Capacity 22 gallons 83 liters Depth 56 in 1422 mm Max Operating Pressure 2 450 psi 169 bar Weight 2900 lb 1131 kg Equiva...

Page 12: ...behaviour or activity for the safe handling of the machinery Application tips and particularly useful information Stop Contact your Haeger Representative for instructions on how to proceed Eye protection must be worn when operating this machine Read First Read instructions first before operating this machine Make sure that you read and understand all of the descriptions instructions and notes cont...

Page 13: ...fer to the workplace of the operator In this manual the use of the terms left and right refers to the machine operator s left and right when they are standing in front of the machine facing the work area between the Upper Tool Eye protection must be worn when operating this machine Left Side Right Side Rear side of machine Front side ...

Page 14: ...e of 9 000 pounds on the J Frame and the Square Tipped Tool Holder Never Attempt to run any irregular shaped sheet metal part that could contact the Upper and Lower Tools before these tools insert the fastener into the part This applies to both the Conductive and Non Conductive Modes of operation Never Press the Down Footswitch a second time in the Non Conductive Mode when your hands are in the ar...

Page 15: ... top heavy when unloading Handle with extreme caution Never attempt to move the machine with a forklift positioned in front of or on either side of the machine Always position the forklift or pallet truck to the rear of the machine when moving the machine with a forklift or pallet truck NEVER lift machine from the FRONT or the SIDE IN OR OUT OF THE BOX ALWAYS Position the forklift to REAR of the m...

Page 16: ...NE around the machine to minimize or eliminate the possibility of accidental bumping of the operator while the machine is in operation Service 36 inches 1 0 m min Operator 42 inches 1 067 m min Service 36 inches 1 0 m min RECOMMENDED MINIMUM SAFE WORK ZONE The overall Safe Work Zone Dimensions will vary depending on the size of the part or work piece you are producing It is generally recommended t...

Page 17: ...t of this machine and lift it until it clears the skids The weight of the Haeger Hardware Insertion Machine and skids are as follows Machine Pounds Kilograms 824 Window Touch 4e 2900 lb 1315 kg 4 Carefully move the machine away from the skids or move the skids Lower the machine onto the floor 5 Lower the nut on the foot and remove the plate 6 Tighten the foot nut until it is flush with the bottom ...

Page 18: ...horing the machine to the sub surface check with your local building code official agency or structural engineer in your area to verify 2 Level it front to back and left to right using the top surface of the Lower Tool Holder as a reference surface see Figure below Using a 7 8 in 22 mm wrench to adjust the feet level the machine left to right and front to back Make sure that all of the machine s f...

Page 19: ...ModularAuto Feeder Operation and Maintenance Manual Section of this manual Air Flow Air Pressure 3 ft3 min 85 l min 90 psi 620 kPa 2 3 CFM 4 If the machine is not yet filled with oil remove the sides of the machine Fill the machine with AW ExxonHumbleHydraulicHor equivalent premium hydraulic oil Replace the sides when finished Fill the reservoir of the machine with the amount of hydraulic oil list...

Page 20: ... to the top terminal of the green and yellow terminal block on the right side of the Main Disconnect Switch 4 After all electrical connections have been properly made we recommend installing service loops and or an angle bracket not included on the main power cord coming in through the rear of the machine Service loops provide a means of securing the main power cord to the electrical cabinet In ad...

Page 21: ...tion switch with a red mushroom button When pushed in it latches turns the machine s controls off and shuts down the machine s motor In the In position the machine cannot be restarted To restart the machine twist the red mushroom button clockwise There is an arrow showing the direction on the mushroom button The mushroom button will snap out and the machine can be restarted Machine Power ON Switch...

Page 22: ...Footswitch must then be released When the Down Footswitch is depressed a second time the Hardware Insertion Machine will exert the preset force and then return to its Up position Once the upward travel starts release the Down Footswitch When the Up Footswitch is depressed the Upper Tool Holder moves up If you remove your foot from the Up Footswitch the Upper Tool Holder will stop If you depress th...

Page 23: ...ow indicating the correct rotation direction Press the On Button The green light in the switch will turn on and the machine s motor will start 4 If the motor rotates the same direction as the arrow install the Side Panels on the Machine Base The machine is now ready for use go to the Upper Tool Holder section If the motor did not turn in the same direction as the arrow follow to the next series of...

Page 24: ...of the Main Disconnect Switch see electrical schematic 5 Close and latch the door using the special key 6 Turn the machine s Main Disconnect Switch to the On position 7 Have someone watch the motor in the base of the machine when you turn the machine on The motor has an orange arrow indicating the correct motor rotation Press the On Button The green light in the switch will turn on and the machine...

Page 25: ...SHSS The smaller tools are held in the Standard Tool Adapter by another M6 x 6 SHSS also located on the right side of the Standard Tool Adapter When installing any tool or the Standard Tool Adapter always make sure that it is pushed in as far as possible and is securely held by the M6 screw s Steps to Install an Upper Tool 1 Loosen the M5 set screw in the Tool Holder or Adapter 2 Insert the tool i...

Page 26: ...urn the turret tool to gain access To align the Turret Tool 1 Bring Upper tool down to just above lower turret with tool installed for alignment 2 Turn the lower turret tool to gain access to the M16 X 50 SHCS 3 Loosen the M16 X 50 SHCS and use the M16 X 60 SHCS on the back of the turret tool to move assembly forward or back 4 Use the Side adjustment screws to align turret from side to side 5 Once...

Page 27: ...g storge cabinet allows for quick and easy accessibilty and quick tool retrieval Tools are now organized that maximizes tool life and prevents lost tooling Separete compartments are shown below Vacuum Anvil Tooling Quick Mounting Tooling Muti Shuttle Tooling ...

Page 28: ...ule with quick release mounting The module has an integrated built electrical air supply connections and adjustable positive locking alginment Step 2 Slide the multi shuttle into the positive locking holder Step 1 Mount shuttle tooling to the bottom of multi shuttle Step 3 Lock multi shuttle in place ...

Page 29: ...17 00001 C Page 29 Quick mount TIS 3 Plug for sensors Air hose connection Aux Air port used for the bottom feed tooling Lower tool positioned at Station ...

Page 30: ...ing Installation and change over in two easy steps Step 1 Place tooling onto the MAS adapter align the module with to the locking and alignment pins Step 2 Ensure the module is seated flush and then push the lever towards the MAS bowl to lock ...

Page 31: ...for those small quantity hardware runs Intermittent vibration is most commonly used for normal insertion applications where you have good quantity of hardware that will keep your multi module full at all times MAS 350 Bowl Fasteners vibrate up and around the MAS bowl Automatically lining up the fasteners at the doorway of the multi module MAS 350 Quick Mount Assembly Air is ejected moving the fast...

Page 32: ...ation and install them in the Upper and Lower Tool Holders 1 Have your Supervisor use their access code to set the Conducive Non Conductive mode to the Conductive position Setting the machine 1 Turn the Main Disconnect Switch to the On position 2 Start the machine by pressing the On Switch The green On light in the switch will turn on and the motor will start 3 Verify Run Mode is selected 4 Adjust...

Page 33: ...y inserted start the production run Experienced personnel must test the Safety System at the beginning of each work shift See the Safety System Test in this section of this manual Never attempt to test or demonstrate this machine s Safety System by placing any portion of your hand or body between the Upper and Lower tools Always use the test procedure outlined in Step 3 of this manual Eye protecti...

Page 34: ...anufacturer for this insertion force 2 Select the proper tools for this application and install them in the Upper and Lower Tool Holders 3 Have your Supervisor use their access code to set the Conducive Non Conductive mode to the Non Conductive position Setting the machine 1 Turn the Main Disconnect Switch to the On position 2 Start the machine by pressing the On Switch The green On light in the s...

Page 35: ...irst piece of hardware into the work piece 5 Examine the insertion Is the hardware properly seated Is the work piece deformed Adjust the insertion force accordingly and insert another fastener 6 Once the hardware is properly inserted start the production run Experienced personnel must test the Safety System at the beginning of each work shift See the Safety System Test in this section of this manu...

Page 36: ...he maximum force of 9 000 pounds on the J Frame and the Square Tipped Tool Holder Never Attempt to run any irregular shaped sheet metal part that could contact the Upper and Lower Tools before these tools insert the fastener into the part This applies to both the Conductive and Non Conductive Modes of operation Never Press the Down Footswitch a second time in the Non Conductive Mode when your hand...

Page 37: ...ond time after the Upper Tool has stopped the machine continues the hardware insertion cycle It applies the machine s set down force to the material The Upper Tool then returns to its Upposition How the safety system works In both Conductive and Non Conductive modes the Safety System relies on the Safety Switch inside the Cylinder Adapter The Upper Tool Holder Retainer Screw secures the Upper Tool...

Page 38: ...ety Switch Actuation Screw actuates the Safety Switch which is mounted in the end of the machine s Cylinder Adapter opening its contacts When the Safety Switch contacts are opened the Upper Tool either returns to the Up position if the machine is in Conductive mode or it stops if it is in Non Conductive mode In operation when the Safety Switch is actuated in Conductive Mode and a non conductive ma...

Page 39: ...ually locking the device or the power source and placing it in such a position that no hazardous power sources can be turned on The procedure requires that a tag be affixed to the locked device indicating that it should not be turned on Lockout Tagout procedure 1 2 Touch Type your password Touch on OK Select your access level for this example we will select Administrator Then touch on OK 2 Passwor...

Page 40: ...17 00001 C Page 40 Lockout Tagout continued 3 4 5 Touch on Exit Touch on Shut Down Turn OFF Computer ...

Page 41: ...Lockout Tagout continued 6 7 8 DANGER THIS TAG LOCK TO BE REMOVED ONLY BY PERSON SHOWN ON BACK DO NOT REMOVE THIS TAG Main Power Switch Rotate to OFF Position Use Finger push to expose holes and insert lock Lockout Tagout ...

Page 42: ...able combustible liquids and energized electrical equipment The following is an example of a fire extinguisher with a Multi Class rating A B C Ordinary combustible materials Flammable Combustible Liquids Energized Electrical Equipment Dry chemical 2 A 10 B C 2 10 Coverage 2 square meters 10 square feet Multi Class Rated Fire Extinguisher Fire Safety Note All fires are grouped into classes accordin...

Page 43: ...t to be processed Despite this safety system the safety of the operator still depends from operator appropriate behavior and respect of the procedure Human behavior is still important in non conductive mode The safety system may be partly inefficient when machine is used in conductive mode contact of a simple metallic ring on the operator s finger with upper tool may validate the down stroke In sh...

Page 44: ...Upper Tool and Lower Tooling Safety of the operator in non conductive access operation must remain accessible only to trained and authorized personnel that are experienced in appropriate machinery operating conduct When operating this machine while wearing any metal objects i e rings watches bracelets etc that may come into contact with the Upper Tool Lower Tool or work piece ...

Page 45: ...y Risks continued 3 4 Risk of pinching A medium risk pinching hazard is created by the Lower Tool rotates for the next station Risk of pinching A medium risk pinching hazard is created by the Multi Shuttle moves back and forward exchanging lower tools ...

Page 46: ...k A high risk electrical shock while working on the RIGHT HALF of the electrical cabinet See Section 7 Electrical Cabinet Assembly to identify High and Low voltage components Risk of Electrical Shock A high risk electrical shock while working here High Voltage hazard is ALWAYS present in this location until INCOMING MAIN power is shut OFF ...

Page 47: ...Panel The Touch Screen Panel is located on the front o f t he m achine c o v e r 3 Set the machine to Run mode by touching the circle next to the word Run on the screen Set the Up Travel distance to 40 by touching the box containing the Up Travel value and then choosing 30 from the entry screen You can also use the buttons 4 Keep your hands away from the Tool Holder area Use the Footswitches to lo...

Page 48: ... Off position until repairs are begun and follow Lock out Tag out procedures Do not operate this machine until qualified personnel have repaired the machine and the Safety System Switch has been properly tested There are three 3 Steps in this testing procedure Do not skip or ignore any of them ...

Page 49: ...o Force entering 3000 and touching the Enter button You can also use the buttons 5 Raise the Upper Tool Holder about 4 in 100 mm by depressing the Up Footswitch 6 Keep your hands away from the tooling area a Depress the Down Footswitch The Upper Tool Holder should move down the Anvils will contact the machine will apply the set force to the Lower Anvil and the Upper Tool Holder will return to the ...

Page 50: ...t of Safety System is operating correctly in Conductive Mode After confirming that no force was applied to the non conductive object go to Step 3 Non Conductive Mode Test Procedure 9 If the force was applied to the non conductive object the Safety System has failed a Immediately turn the machine Off by pressing the red Off Switch and turning the Main Disconnect Switch to the Off position The machi...

Page 51: ... will contact and the Upper Tool Holder should stop immediately If this machine completes the above sequence correctly go to Instruction 4 When operating this Hardware Insertion Machine in the Non Conductive Mode be very careful Do not depress the Down Footswitch a second time after the Upper Tool Holder has stopped on the down stroke with any part of your body near the tooling area a If the machi...

Page 52: ...red Off Switch and turning the Main Disconnect Switch to the Off position The machine s Main Disconnect Switch must be locked in the Off position until repairs are begun and follow Lock out Tag out procedures Do not operate this machine until qualified personnel have repaired the machine and the Non Conductive Mode has been properly tested 6 Next keep your hands away from the tooling area Depress ...

Page 53: ...e instructions for testing the Safety System in the Safety System section before attempting to operate this machine NEVER wear anything metallic that may come into contact with the Upper Tool Lower Tool or work piece watches rings bracelets etc Never leave your foot on or above the Down foot switch after you have completed a cycle of the machine Remove it from the Down foot switch Keep your feet a...

Page 54: ... Manual Setup Station Manual Setup Station Manual Setup Station Manual Setup Program Overview Program Action Program Production Create New Start Load Edit Selected Delete Administrator User Level Setup Advanced Administrator User Level Setup Machine User User Level Setup Haegar Technician User Level Setup ...

Page 55: ... Yes Yes Yes Admin Yes Yes Yes Yes Quick Run Setup Stations Yes Yes Yes Yes Run Run Programs Yes Yes Yes Yes Yes Programs Filter Yes Yes Yes Yes Select Programs Yes Yes Yes Create New Program Yes Yes Yes Edit Loaded Program Yes Yes Yes Yes Preview Program Yes Yes Yes Yes Start Load Program Yes Yes Yes Yes Edit Selected Program Yes Yes Yes Delete Program Yes Yes Yes Admin Change User s Password Yes...

Page 56: ...on into the computer Using the touch screen The touch screen is the main method of entering information into the software and controlling the computer To use a button on the touch screen press firmly on the center of the button 1 Turn on the machine by turning the main disconnect switch to the ON position 2 3 Push Machine ON Switch Conductive Mode Turn key to the Right Key is removable in this pos...

Page 57: ... you to select from a list of users established in the on the main screen then touch on Manage Users to add reove a user The Administrator Advanced Operator Operator Machine User and Heager Technician users come pre set in the InsertionLogic software and cannot be deleted It is recommended to use them as a template for adding users For a quick reference on the differences between user and access l...

Page 58: ... Station Touch on Station 1 Select Fastener Material Touch on Steel Select Fastener Touch on Stud Pin 1 Station Station is a high volume Automatic insertion station working in conjunction with Modular Automated Feed System MAS Stations are Manual tooling Manual feed insertion stations 2 Material Aluminum Steel Stainless Copper 3 Fastener Nut Standoff Stud Pin Blind standoff ...

Page 59: ... applied between the Upper and Lower Tools during the hardware insertion cycle The force can range from 1 000 pounds 4 46KN to 16 000 pounds 71 35 KN The 3300 lbs value displayed is derived from a manufacturers table of values however it can be increased or decreased by touching the or symbols on either side of the value shown Or touch on the value itself to touch type a new value Check the specif...

Page 60: ...le 5 Up Travel Not Applicable here The Up Travel value controls the Up position of the Upper Tool This is the position the upper tool returns to after applying the force The Up value is measured as a percentage of the total cylinder stroke It will vary depending on the size of the Upper and Lower Tools If the Up value is set to 0 the Upper Tool will return to its minimum height after applying a fo...

Page 61: ...production runs later Vibration Set to 25 Vibration Time Sec Set to 1 0 6 Vibration Time Sec Vibration Time controls the duration of time of which your MAS 350 will continue to vibrate after a fastener has been ejected to the tooling Use the vibration time to adjust the vibration of hardware in the bowl to keep a full track of hardware once the MAS 350 has stopped vibrating for the next eject comm...

Page 62: ...tection can be activated or deactivated by touching the Fastener Length ON OFF button This feature is not active when the Tooling selection is set to Manual or Bottom Feed modes TIS Turret Insertion System Set to LOCKED 7 Fastener Length This will instruct the machine to perform length verification of a fastener when the fastener contacts the lower tool The Fastener Length can be activated or deac...

Page 63: ...nual and Bottom Feed Tooling Set to SHUTTLE Modular Auto Feed System MAS This feature allows the operator to either run the MAS 350 at a continuous vibration or an intermittent vibration Continuous vibration is commonly used when running the bowl out of hardware for a tooling change or for those small quantity hardware runs Intermittent vibration is most commonly used for normal insertion applicat...

Page 64: ... Automation Such as the Shuttle Set Point Tip Detection Fastener Length and Fastener Detection Setup Stroke Touch on Red Flashing square Setup Stroke Step 1 Station Upper tool will lower and record the information applicable to the fastener being inserted Upper tool in motion Setup Stroke Step 1 Depress the Down Foot Switch Eject Fastener This feature allows the operator to eject a fastener from t...

Page 65: ...e or both of these values are set to OFF Setup Stroke will NOT detect those that are OFF Upper tool in downward motion If you remove your foot from the Down Footswitch the Upper Tool Holder will stop If you depress the Down Footswitch again the downward motion will start again Station Repeat depressing foot switch until run is completed Depress Foot Switch Depress again to exert pre set force and ...

Page 66: ...n you save a program you are saving all the setup values for instance Force Dwell Up Position TPS Fastener Detection Fastener Length and Teach sequences Programs can also contain images which illustrate where fasteners are to be inserted This section provides you the operator with the information that you need to add a Program and operate the Haeger 824 WindowTouch 4 safely and productively Machin...

Page 67: ...Lower Tool or work piece watches rings bracelets etc Never leave your foot on or above the Down foot switch after you have completed a cycle of the machine Remove it from the Down foot switch Keep your feet away from the Down foot switch until your hands are clear of the tooling area and you intend to lower or raise the Upper Tool Holder or insert hardware NEVER Operate this Machine without wearin...

Page 68: ...during User Setup in the on the main screen then touch on Manage Users To changing user s password touch on 1 Select User This screen allows you to select from a list of users established in the on the main screen then touch on Manage Users to add remove a user The Administrator Advanced Operator Operator Machine User and Heager Technician users come pre set in the InsertionLogic software and cann...

Page 69: ...sertionLogic is the ability to store and retrieve programs When you save a program you are saving all the setup values for instance Force Dwell Up Position TPS Fastener Detection Fastener Length and Teach sequences Programs can also contain images which illustrate where fasteners are to be inserted Programs are stored on the machine hard drive 1 1 Program Name For this example we chose Part ID Pro...

Page 70: ...serted into this part Touch on NEW 1 3 Program Notes 4 Fastener Demo 1 2 New Customer Haeger Inc If customer has already been entered choose Existing to see the list for selection Touch to bring up keyboard Touch Type Haeger Inc Touch Ok Touch in Box to enter notes Touch Type 4 Fastener Demo Touch OK Select how many different Hardware Trays will be used Touch on 4 ...

Page 71: ...the ability to added their own fasteners LIBRARY Global Includes Pre loaded fasteners from different manufactures in software database Local User added fasteners to their machine via the ADD NEW FASTENER tab on this screen 1 Part Material Aluminum Steel Stainless Copper 2 Manufacturer Captive Kerb Konus PEM PSM We will be selecting a Steel Captive Standoff CFSO 632 10 for our Automatic Insertion f...

Page 72: ...off Nut Standoff Stud Pin Select Fastener Type Touch on STANDOFF Select Unit of Measure Touch on UNIFIED Select Part Touch on CFSO 632 10 Select Size Identification Touch on 632 Select Length Touch on 10 4 Length Select fastener length 5 Part Select part number from database 3 Size Metric or Unified Size Identification ...

Page 73: ...n with the MAS bowl Repeat Wizard to program STATION This time let s select a Steel Captive Nut C 632 2 for our fastener 2 of 4 1 Preset Library Global Includes Pre loaded fasteners from different manufactures in software database Local User added fasteners to their machine via the ADD NEW FASTENER tab on this screen 2 7 Tooling 2 8 Tooling Information Verify Tooling Is Correct Touch on NEXT Touch...

Page 74: ...h on CAPTIVE Select Fastener Type Touch on NUT Select Unit Touch on UNIFIED Select Part Touch on C 632 2 Select Length Touch on 2 Select Size Touch on 632 4 Length 5 Part 1 Part Material Aluminum Steel Stainless Copper 2 Manufacturer Captive Kerb Konus PEM PSM 3 Size Metric Unified Size ID ...

Page 75: ...t a Steel Captive Stud CH 632 6 for our fastener 3 of 4 1 Preset Library Global Includes Pre loaded fasteners from different manufactures in software database Local User added fasteners to their machine via the ADD NEW FASTENER tab on this screen Touch on the WIZZARD Tab Touch on GLOBAL 6 Select Tooling Type Stations 2 through 4 are manually operated stations 2 7 Tooling 2 8 Tooling Information ...

Page 76: ...UAL Tooling Verify Tooling Is Correct Touch on NEXT Touch on the SEARCH FASTENER Tab Let s Speed up the programming steps by using SEARCH FASTENER in lieu of the wizard to program STATION This time let s select a Steel Captive Nut TR SL 440 1 for our fastener 4 of 4 1 Preset Library Global Includes Pre loaded fasteners from different manufactures in software database Local User added fasteners to ...

Page 77: ...re with 440 in the description To go directly to the desired fastener touch type in the part TR SL 440 1 2 Select Fastener 3 Material 4 Select Tooling Type Stations 2 through 4 are manually operated stations Touch type 440 Touch on OK Touch select TR SL 440 1 Touch on STEEL Touch on MANUAL ...

Page 78: ...ount of Insertions in Group Add Insertion Group 2 Amount This screen takes you back to STATION to enter the AMOUNT or NUMBER of fasteners to be inserted for this station 2 7 Tooling 2 8 Tooling Information Touch here to enter of fasteners for STATION 1 Touch on 4 for the of fasteners to be inserted Touch on OK ...

Page 79: ...ocation Images can be selected from two different locations USB Typically used to pull in images from a camera or flash drive For this example we took a picture of the part and loaded the image by selecting USB Local HDD Images that reside on the machines local hard drive are selected from here Select image from Camera or USB Flash Drive Touch on USB Touch on part image Touch on USE ...

Page 80: ...y over the insertion hole Touch on or touch and hold on the appropriate arrow to center insertion point over the desired insertion hole If you want to move a point for example insertion point 2 of 4 you must delete the last 2 points 3 4 using the button before you can reposition point 2 4 Insertion Points circled in GREEN Touch on to locate Use GREEN ARROWS to center points over location Touch on ...

Page 81: ...OUNT or NUMBER of fasteners to be inserted for this station Touch here to enter of fasteners for STATION 2 2 Amount of Insertions in Group Touch on 3 for the of fasteners to be inserted Touch on OK Select a part image for hardware insertion Touch on IMAGE 3 Image This icon associates a part image with the insertion group ...

Page 82: ...locating a point on the screen you have an opportunity to move the point directly over the insertion hole Touch on or touch and hold on the appropriate arrow to center insertion point over the desired insertion hole If you want to move a point for example insertion point 2 of 3 you must delete the last point 3 using the button before you can reposition point 2 3 Insertion Points circled in RED Tou...

Page 83: ...on OK 2 Amount of Insertions in Group Touch on OK 2 Amount This screen takes you back to STATION to enter the AMOUNT or NUMBER of fasteners to be inserted for this station Touch here to enter of fasteners for STATION 3 Touch on 2 for the of fasteners to be inserted ...

Page 84: ...rtion Touch on IMAGE 2 Location Images can be selected from two different locations Pre Used Saved images previously used Select the same image from Previously Used Images Touch on IMAGE Touch on USE 3 Image This icon associates a part image with the insertion group ...

Page 85: ...ints in YELLOW Touch on to locate Use GREEN ARROWS to center points over location Touch on OK Touch on OK 2 Amount This screen takes you back to STATION to enter the AMOUNT or NUMBER of fasteners to be inserted for this station Touch here to enter of fasteners for STATION 4 ...

Page 86: ...to be inserted 3 Location Images can be selected from two different locations Pre Used Saved images previously used Select the same image from Previously Used Images Touch on IMAGE Select a part image for hardware insertion Touch on IMAGE 3 Image This icon associates a part image with the insertion group ...

Page 87: ...17 00001 C Page 87 91 92 93 Touch on USE 2 Insertion Points in BLUE Touch on to locate Use GREEN ARROWS to center points over location Touch on OK ...

Page 88: ...tion Group Program Correction Example Station 3 95 96 Program Review OOPS Station should have 3 fasteners we missed an insertion and have to go back and add it Touch on IMAGE Quickly Double Touch on the picture to re select image ...

Page 89: ...17 00001 C Page 89 97 98 99 Touch on USE Touch on INSERTION 1 Touch on INSERTION 2 Touch on NEW INSERTION 3 After Touching on NEW INSERTION 3 this question will popup Add Extra Insertion Touch on YES ...

Page 90: ...17 00001 C Page 90 100 101 Missing insertion is now corrected Touch on OK Touch on NEXT Program Review Station is correct ...

Page 91: ...04 Touch on SAVE Touch on NO Software Saves and takes you back to the MAIN Screen YES Saves and then RUNS the program NO Saves program and takes you back to the Main Screen CANCEL DOES NOT Save the program and takes you back to Program Wizard ...

Page 92: ...you save a program you are saving all the setup values for instance Force Dwell Up Position TPS Fastener Detection Fastener Length and Teach sequences Programs can also contain images which illustrate where fasteners are to be inserted This section provides you the operator with the information that you need to add a Program and operate the Haeger 824 WindowTouch 4 safely and productively Machine ...

Page 93: ...l Lower Tool or work piece watches rings bracelets etc Never leave your foot on or above the Down foot switch after you have completed a cycle of the machine Remove it from the Down foot switch Keep your feet away from the Down foot switch until your hands are clear of the tooling area and you intend to lower or raise the Upper Tool Holder or insert hardware NEVER Operate this Machine without wear...

Page 94: ...el Reminder Machine User does not have access to LOAD a Program Admin Operator must Load it first Then the Machine User can RUN it Administrator Operator o Log in Load Program Close Program Log out Machine User o Log in RUN previously Loaded Program Select your access level for this example we will select MACHINE USER Then touch on OK 1 Select User This screen allows you to select from a list of u...

Page 95: ...95 109 Password 110 Touch Type your password Touch on OK Touch on RUN Password User passwords are established during User Setup in the on the main screen then touch on Manage Users To changing user s password touch on ...

Page 96: ...ide of the value shown Or touch on the value itself to touch type a new value Parts Completed A running count of completed parts within a batch MAS Vibration This feature allows the operator to increase or decrease the vibration intensity of the MAS 350 bowl MAS Touch 1 to manually vibrate the fasteners up to the MAS doorway ready to for ejection An example of use filling the MAS bowl for the firs...

Page 97: ...KE REQUIRED Eject Fastener This feature allows the operator to eject a fastener from the MAS bowl to the automatic tooling system Setup Stroke Saves all the setup values such as Fastener pick up point vacuum detection length and tooling test Turn TIS to Station 1 Station tooling and fastener is in place ready Touch on OK Touch on START PRODUCTION 1st of 4 insertion points Eject or manually place f...

Page 98: ...ALUES YES Insertion was completed successfully and ready to move on to next insertion point NO Opens the Adjust Fastener Window Change Insertion and or MAS values to achieve desired insertion production results Depress Footswitch Depress Footswitch again to apply insertion force Was hardware inserted correctly Touch on NO ...

Page 99: ...ng the or symbols on either side of the value shown Or touch on the value itself to touch type a new value Check the specifications for your fastener to determine the appropriate force to use Another setup stroke is required to verify adjustments are acceptable Programmed values Adjust Values as shown Run another Setup Stroke with new values Touch on OK ...

Page 100: ...17 00001 C Page 100 122 123 124 Upper tool in motion Touch on the RED SQUARE to begin new setup stroke Depress Footswitch Depress Footswitch again to apply insertion force Upper tool in motion ...

Page 101: ...ON 1 YES If adjustments are acceptable NO If adjustments are NOT acceptable and more adjustments are needed COMPLETE INSERTIONS FOR STATION 1 Upper tool in motion Check Part Touch on OK Touch on YES Ready for 3rd insertion Depress footswitch Upper tool in motion ...

Page 102: ...ine will automatically lock the TIS Manually Place Fastener Setup Stroke Saves all the setup values such as Fastener pick up point vacuum detection length and tooling test Turn TIS to STATION 2 Ready for 4th of 4 insertions Depress footswitch Station tooling and fastener is in place ready Touch on OK 1st of 3 insertion points Manually place fastener into upper tool ...

Page 103: ...17 00001 C Page 103 131 132 133 Upper tool in motion Touch on RED SQUARE to begin setup stroke Upper tool in motion Depress Footswitch Depress Footswitch again to apply insertion force ...

Page 104: ...n motion YES If adjustments are acceptable NO If adjustments are NOT acceptable and more adjustments are needed COMPLETE INSERTIONS FOR STATION 2 Upper tool in motion Check Part Touch on OK Touch on YES Ready for 2nd insertion Depress footswitch ...

Page 105: ...ine will automatically lock the TIS Manually Place Fastener Setup Stroke Saves all the setup values such as Fastener pick up point vacuum detection length and tooling test Ready for 3rd of 3 insertions Depress footswitch Turn TIS to STATION 3 Station tooling and fastener is in place ready Touch on OK Manually place fastener into upper tool 1st of 3 insertion points ...

Page 106: ...17 00001 C Page 106 140 141 142 Upper tool in motion Upper tool in motion Touch on RED SQUARE to begin setup stroke Depress Footswitch Depress Footswitch again to apply insertion force ...

Page 107: ... 145 Upper tool in motion YES If adjustments are acceptable NO If adjustments are NOT acceptable and more adjustments are needed Upper tool in motion Check Part Touch on OK Touch on YES Ready for 2nd insertion Depress footswitch ...

Page 108: ...ine will automatically lock the TIS Manually Place Fastener Setup Stroke Saves all the setup values such as Fastener pick up point vacuum detection length and tooling test Ready for 3rd of 3 insertions Depress footswitch Turn TIS to STATION 4 1st of 2 insertion points Station tooling and fastener is in place ready Touch on OK Manually place fastener into upper tool ...

Page 109: ... 00001 C Page 109 149 150 151 Upper tool in motion Upper tool in motion Upper tool in motion Touch on RED SQUARE to begin setup stroke Depress Footswitch Depress Footswitch again to apply insertion force ...

Page 110: ... C Page 110 152 153 154 YES If adjustments are acceptable NO If adjustments are NOT acceptable and more adjustments are needed Upper tool in motion Touch on YES Ready for 2nd of 2 insertions Depress footswitch ...

Page 111: ...17 00001 C Page 111 155 Program Ends and returns to Main Screen ...

Page 112: ...01 Perform safety system check procedures using Testing the Safety System 2 Laser Part Locating Light H 1087 Provides a highly visible easy to read red beam of light over the lower tool to aid the operator in locating holes on larger parts Increases productivity and decreases operator fatigue ...

Page 113: ... amount of lithium grease white between upper tool holder cylinder rod Check this label Once a month 160 hrs Upper ToolHolder Upper Ram Daily Fan Filters Electrical Cabinet Remove filters and blow out filters with clean dry air Every 3 Months 480 hrs Shuttle Tooling Shuttle Jaws Inspect Springs and change out if they appear weak Every 6 months 960 hrs Tooling Components Flight Tubes Inspect and ch...

Page 114: ...ility to determine which hydraulic oils in their area are equivalent to Exxon Humble Hydraulic H AW 32 Lithium Grease Each Haeger machine is shipped with a tube of Lubriplate 630 AA produced by Fiske Brothers Refining Company InEurope Fiske Brothers is represented by Total Deutschland GmbH CapacityChart Machine Gallons Liters WT 4 22 83 ...

Page 115: ...ion plate on the back of the machine Circuit Breaker Tripped Using a volt meter insure the power coming into the machine is correct You can look at the identification plate on the back of the machine for the correct volt requirements There is a fault with either the motor or the safety board To determine which is at fault disconnect the three wires from the circuit breaker going to the motor and r...

Page 116: ...esent go to next step Check connections at motor for tightness and check ground screw for tightness If ok check for voltage at motor If ok change out motor If not ok inspect wiring for damage Mag Starter shorted Check to see if the green start push button lights up when depressed If the push button lights up but motor will not start manually depress the button on the Mag Starter If the motor start...

Page 117: ...ed to ground The trouble shooting method involves disconnecting wires to isolate components or electrical legs Please follow the procedure outlines and do not skip steps Caution needs to be taken because some wiring may be HOT Ensure you have extra fuses and they are the correct AMP rating as the one currently in use F1 fuse blows PLC Fault or faulty Clean transformer Remove wires T 4 and T 41 fro...

Page 118: ...ce wiring Remove wire from terminal T 50 and replace fuse Turn power back on and see if fuse blows If fuse still blows go to 5 2 If fuse does not blow change out the footswitch and reconnect wire to T 50 Key Switch Shorted Check wiring on the back of the key switch for tightness or damage If wiring appears to be ok go to next step If problem is found repair as needed Remove wires from terminals T ...

Page 119: ...ponents to find the cause of the short please follow closely Replace all relays from step8 1 1 Next remove wiresT 63 T 60 T 86 T 62 T 67 T 61 Turn on power and if F6 fuse blows then reconnect all the wires back and Change out mag starter If fuse does not blow then reconnect T 15 and turn power back on If fuse F6 blows change out green start push button If the fuse does not blow reconnect wire T 62...

Page 120: ...condition of check valve If damaged replace housing Ram will not come down Machine not turned on Ensure machine is and motor is turning Top of stroke limit not met Ensure ram is at full top of stroke Check top of stroke setting under the administration screen for proper set up CET not working Check to ensure yellow string is connected to top of ram and that there is no slack If slack is present ch...

Page 121: ...hange PLC Values screen Should be at least 10 numbers below the current value reading with the ram at full up position 17 2 PLC not working 17 2 1 Check for output Y9 on the PLC to see if it is on If not check to see if X4 on the PLC is on when stepping on the up pedal at the foot switch If X4 does not come on check for a shorted foot switch If Y9 on the PLC does come on then go to 17 2 K5 Relay b...

Page 122: ...e Check to ensure the correct modules are installed for the fastener you are running Ram comes down and taps and then returns up No pressure is built Running non conductive material while in the conductive mode Ensure that you are in the right mode for the material you are running Lower tooling or material is dirty Check the condition of the lower tooling and the material If the material is dirty ...

Page 123: ... to the pressure transducer for damage or loose connections While watching the pressure screen operate machine and verify the pressure goes above the set point Example If pressure only reaches 60 and set point is at 90 adjust set point to 55 Continuously getting TPS errors TPS sensitivity set to low Reset TPS using the part and fastener for the job TPS set at high pressure On older machines set th...

Page 124: ...WD 40 diesel gas etc to clean MAS 350 composite bowls Dirt grease debris builds up over time in the bowl To avoid getting debris in the bowl lift rather than pour the hardware into the bowl 1st Remove all fasteners from bowl 2nd Use dry compressed air to blow out debris Eye protection must be worn 3rd Wipe bowl clean with dry cloth If dirt grease is present use with gloves and a clean cloth to wip...

Page 125: ...le and upper tool changer DO NOT use rubbing alcohol WD 40 diesel gas etc to rinse out inside of flight tubes DO NOT use Silicone Spray as a lubricant on this machine 2nd Use dry compressed air to blow out debris Eye protection must be worn 3rd Rinse inside of tube with Denatured Alcohol and air dry Read all warnings on cleaning solution container follow recommendations for safe handling and stora...

Page 126: ...low out the upper tool changer weekly or more frequently based on usage DO NOT use rubbing alcohol WD 40 diesel gas etc to clean tool changer slides DO NOT use Silicone Spray as a lubricant on this machine 2nd Use dry compressed air to blow out debris Eye protection must be worn ...

Page 127: ...kwise to allow tool holder to slide off 2nd Inspect springs and contacts and wipe off with clean dry cloth 3rd Wipe off all metallic areas with clean dry cloth 4th Wipe inside of tool holder with clean dry cloth 5th Apply a THIN FILM of on metallic areas only 6th Re install springs with metal contactors in body of tool holder slide body over sensor and tighten thumb screw DO NOT use Silicone Spray...

Page 128: ...17 00001 C Page 128 Diagnostics From Main Screen 156 157 Select Administrator Then touch on OK Touch on ADMIN ...

Page 129: ...rious points on the board to control Relays Air Cylinders ModularAuto Feed MAS and other functions Analog Inputs AIxx These are inputs for the PLC from various sensors in the electrical board such as the Ram Pressure Ram Position and Vacuum Sensor Analog Outputs AOxx These are Outputs from the PLC to various points on the board to control the Ram Force and the MAS Vibration Note Your Machines PLC ...

Page 130: ...DI12 TIS Sensor 2 DI13 TIS Sensor 3 DI14 Shuttle Retract DI15 Shuttle Extend DIGITAL OUTPUTS DO0 Start Light DO1 Stop Light DO2 Buzzer DO3 Non Conductive Mode DO4 Vacuum DO5 Blow off DO6 MAS Bowl Value DO7 Spare DO8 Ram UP DO9 Ram DOWN DO10 Bypass Valve DO11 MAS Eject DO12 MAS Blow off DO13 TIS Lock DO14 Spare DO15 Shuttle Extend Analog INPUTS AI0 Ram Pressure AI2 Vacuum Sensor AI4 Ram Position An...

Page 131: ... delivered separately on large format paper in an effort make them legible and easy to read Typical Drawing List PLC Schematic Safety Relay Board Internal Schematic Safety Relay Board External Schematic Wiring Schematic Hydraulics Schematic Pnuematic Schematic Electrical Ladder Diagram Manufacturer Drawing Package Part Numbers WT4e NON EU 15 42060 WT4e 575 NON EU xx xxxxx ...

Page 132: ...entative our contact information is the front of this manual To save time please be prepared to give your area Haeger Representative the following information 1 Your name 2 Your company s name location and telephone number 3 The Model Number of your Haeger machine 4 The Serial Number of your Haeger machine 5 A very detailed description of the problem 6 What steps you have already taken to resolve ...

Page 133: ...61 Toll Free 800 878 4343 Phone 1 209 848 4000 Fax 1 209 847 6553 Email info haeger com Website www haeger com Haeger Europe Textielstraat 18 7575 CA Oldenzaal The Netherlands Phone 31 6 295 549 27 Fax 31 541 532 400 CHAT LIVE 9AM 3PM Click Here To Chat Live Chat by Live Person ...

Page 134: ...abor or parts for a period of one year from the date of receipt Tooling includes all Automatic Tooling all Standard Manual Tooling and all Special Manufactured Tooling 5 PROCEDURE You the customer must notify Haeger Incorporated promptly of any breach of this Limited Warranty by calling or writing to Haeger Incorporated at its option may elect to replace or repair the machine or part of the machin...

Page 135: ...ber on the page It identifies a specific item in Haeger s inventory To avoid delays when ordering parts be very sure the Part Number and Quantity are stated correctly Description This is Haeger s brief description of the part For purchased parts it may also include the manufacturer and their part number Quantity This represents the total quantity of the particular Part which is used in the complet...

Page 136: ...17 00001 C Page 136 Parts List Main Assembly ...

Page 137: ... 02729 MOTOR PUMP PANEL BASE WT 4 1 9 15 02728 MANIFOLD PANEL BASE WT 4 1 10 15 02730 BACK HYDRAULICS PANEL BASE WT 4 1 11 15 02731 FRONT HYDRAULICS PANEL BASE WT 4 1 12 15 01160 LEVELING FOOT M16X2 4 13 15 00030 LIFTING STRAP 1 14 15 03038 MAINTENANCE COVER CYLINDER PANEL 824 4 OT WT 1 15 15 41593 ASSY TIS 3 QUICK DISCONNECT WT4e 1 16 15 00291 824 WT 824 UPPER TOOL HOLDER ASSY 1 17 15 03078 COMPU...

Page 138: ...17 00001 C Page 138 Parts List MAS 350 Bowl Assembly ...

Page 139: ... MAS 350 2 7 15 02921 WEIGHT COUNTER MAS 350 1 8 15 02922 WIPER M8 M10 NUT MAS 350 1 9 15 01961 DOWEL PIN 3MM x 6MM 1 10 15 02914 DOOR GATE MAS 350 1 11 H 3711 O RING 1 2 X 3 8 X 1 16 2 12 15 03039 SCREW M5X0 8 X 10MM THUMB WITH SHOULDER STAINLESS 2 13 H 3738 SHCS M5 x 0 8 x 12mm BLACK OXIDE 2 14 11 00495 FLAT WASHER M5 STEEL 3 15 15 01392 LOCK WASHER M5 STEEL ZINC PLATED 1 16 15 00484 SHCS M5 x 0...

Page 140: ...R DESCRIPTION QTY 1 15 00095 BODY 824 WT 824 UPPER TOOL HOLDER 1 2 11 00016 CONTINUITY GUIDE PIN 3 3 11 00114 CONTINUITY SPRING 3 4 11 00239 M5 THUMBSCREW ASSEMBLY 1 5 11 00236 STANDARD TOOL ADAPTER 1 6 11 00238 SHSS M5 X 6 BLACK OXIDE 2 7 11 00242 SHSS M6X1 0 X 6 BLACK OXIDE 5 ...

Page 141: ...17 00001 C Page 141 Parts List Quick Mount Assembly ...

Page 142: ... 02784 LEG LOCKING SIDE QUICK MOUNT UPPER WT 4 1 5 15 02785 LEG POSITION SIDE QUICK MOUNT UPPER WT 4 1 6 H 3738 SHCS M5 x 0 8 x 12mm BLACK OXIDE 2 7 15 01601 M6 WASHER ZINC PLATED 1 8 11 00042 LEVER LOCKING 1 9 11 00319 SHCS M6 x 1 0 x 20MM STAINLESS 2 10 H 3681 SPRING PLUNGER M5 STEEL 1 11 15 41871 ASSY MULTI SHUTTLE 2 WT 4 1 12 15 02786 BODY QUICK MOUNT UPPER TOOL WT 4 1 13 11 00238 SHSS M5 X 6 ...

Page 143: ...17 00001 C Page 143 Parts List Muti Shuttle 2 Assembly ...

Page 144: ...LE 2 1 10 H 3738 SHCS M5 x 0 8 x 12mm BLACK OXIDE 2 11 15 01546 TUBE CONN MOUNT MULTISHUTTLE 1 12 15 01974 M2 5 45 X 10MM STEEL SHFS 4 13 15 01557 MOUNT TUBE CONNECTOR WT OT 3 1 14 15 01852 MODULE PLATE MULTISHUTTLE 1 15 H 3548 10 32X1 4 SET SCREW 1 16 H 3681 SPRING PLUNGER M5 STEEL 1 17 15 02057 FHCS M3 x 0 5 x 10mm 6 18 15 01558 LID TUBE CONNECTOR WT OT 3 1 19 15 01709 FHCS M2 x 0 4 x 4 BLACK OX...

Page 145: ...17 00001 C Page 145 Parts List HMI Arm Assembly ...

Page 146: ...R W CAP WT OT 1 3 H 1071 ELECTRICAL BUZZER 1 4 10 01327 FLAT WASHER M12 ZINC PLATED 4 5 H 3785 LOCKWASHER M12 STEEL ZINC PLATED 4 6 H 3741 SHCS M12 x 1 75 x 50MM STEEL BLACK OXIDE 4 7 15 03065 BUTTON E STOP PUSH 1 8 15 03068 BUTTON RED LED PUSH 1 9 15 03067 BUTTON GREEN LED PUSH 1 10 15 02459 INTERFACE LABEL WT OT 4E 1 11 15 03066 SWITCH KEY 1 ...

Page 147: ...17 00001 C Page 147 Parts List TIS Assembly ...

Page 148: ... TIS 2 1 12 15 01592 AXLE TIS 2 ROTATION 1 13 15 01596 AUTOMATIC ARM LOWER TOOL TIS 2 1 14 15 01667 SHCS M4 x 0 7 x 8mm BLACK OXIDE STEEL 1 15 15 01668 DOWEL PIN 3 16 x 1 2 HARDENED STEEL 8 16 15 01669 NEEDLE BEARING 1 1 17 15 01674 SHCS M3 x 0 5 x 25 STEEL BLACK OXIDE 4 18 15 01675 HCS M10X1 5X25MM STEEL ZINC PLTD 8 8 1 19 15 01677 BEARING WASHER M10 2 20 15 01678 NEEDLE BEARING M10 1 21 15 01681...

Page 149: ...LE QUICK DISCONNECT 1 4 1 32 H 2610 FITTING TUBE REDUCER 1 4 to 5 32 1 33 H 3738 SHCS M5 x 0 8 x 12mm BLACK OXIDE 4 34 H 3866 ELBOW 10 32 x 5 32 PLASTIC 1 35 15 02997 BASE TOOL HOLDER TIS 2 QUICK DISCONNECT WT 4 1 36 15 03031 AIR CYLINDER SPRING RETURN 12MM BORE 1 37 15 00286 5 32 TUBE POLYURETHANE 0 83 38 15 00285 TUBING 1 4 POLYURETHANE 1 33 39 15 01754 DOWEL PIN 1 4 X 1 2 HARDENED STEEL 2 Parts...

Page 150: ...AS CL NIPPLE 2 3 10 00210 BRASS BREATHER 1 8 1 4 10 00211 1 8 BRASS TEE 1 5 11 00587 24V SOLENOID VALVE 1 6 11 00589 VACUUM GENERATOR W 1 7 14 00638 AIR FITTINGS 1 8 15 00890 BHCS M4 x 0 7 x 25mm ZINC PLATED 2 9 15 01325 FITTING BUSHING BRASS 1 4 MALE NPT X 18 FEMALE NPT 1 10 H 5020 SWIVEL ELBOW 90 DEG 1 8 NPT X 1 4 TUBE 1 11 15 02158 Vac Switch ANALOG VDC 1 ...

Page 151: ...ART NUMBER DESCRIPTION QTY 1 15 01294 Part Bin 7 x 4 Yellow 1 2 15 01291 Part Bin 7 x 4 Dark Blue 2 3 15 01299 Parts Tray Holder 1 4 15 01292 Part Bin 7 x 4 Medium Green 1 5 15 01293 Part Bin 7 x 4 Red 1 6 11 00179 Service Tray Arm 1 7 11 00184 Service Tray Post 1 ...

Page 152: ...SCRIPTION QTY 1 15 00116 POSITIVE STOP BASE PLATE 1 2 15 00115 POSITIVE STOP CLAMP PLATE 1 3 15 00117 POSITIVE STOP INNER TUBE 1 4 15 00683 ASSY POSTIVE STOP SLOTTED TUBE 1 5 15 00119 POSITIVE STOP OUTER TUBE 1 6 15 00120 NUT POSITVE STOP 824 WT OT 3 1 7 15 00046 CET CONNECTING BAR 1 ...

Page 153: ...17 00001 C Page 153 Parts List Hydraulic Cylinder Main Assembly ...

Page 154: ...5 8 BOLT INSULATION 2 5 h 3804B 5 8 BOLT INSULATION 2 6 15 00045 824 FRONT J FRAME MOUNT BLOCK 1 7 H 3801 5 8 18 FLANGE NUT 4 8 H 3802 5 8 HARDENED FLATWAHSER 4 9 H 3803 WASHER INSULATOR 5 8 4 10 15 00295 CET 4 SERV VS9 15 01957 632699 1 11 15 02891 ASSY HYDRAULIC TUBE EXTEND 1 12 15 02892 ASSY HYDRAULIC TUBE RETRACT 1 13 15 00040 CET MOUNTING BRACKET 1 14 15 03072 7 16 20 x 1 4 18 90 DEG ELBOW 2 ...

Page 155: ...17 00001 C Page 155 Parts List Electrical Cabinet High Low Voltage Assembly ...

Page 156: ...480VAC Low Voltage Lenze VFD ABB 5HP 200 240VAC 1 10 15 01128 AMPLIFIER 1 11 10 01145 FUSE HOLDER 600V 30A DIN MOUNT 2 12 15 00137 CONTACTOR 24 VDC 1 13H 13L 10 00670 15 00139 High voltage OVERLOAD RELAY Low voltage OVERLOAD RELAY 1 14 15 03064 EATON AUXILLARY CONTACT 1NO 1NC 1 15H 15L 10 01154 15 00414 High Voltage CIRCUIT BREAKER Low Voltage CIRCUIT BREAKER 1 16 15 00219 DISCONNECT SWITCH 1 17 1...

Page 157: ...FETY RELAY BOARD 1 2 15 00135 RELAY SPDT 5 3 11 00376 FUSE 2 AMP 5 4 15 00152 FUSE 5 AMP 1 5 15 00451 FUSE 0 5 AMP 2 6 15 00129 FUSE 1 AMP 1 7 11 00375 FUSE 4 AMP 1 8 15 00130 FUSE 1 6 AMP 3 9 15 00133 FORCE GUIDED RELAY 24VDC 3N O 1 N C 462 1027 3MOPO 2 10 15 00134 FORCE GUIDED RELAY 6VDC 3 N O 3 N C 462 1026 2 ...

Page 158: ...17 00001 C Page 158 Parts List Hydraulic Reservoir Assembly ...

Page 159: ...R PUMP ASSEMBLY 1 11 SEE HYDRAULIC SUCTION FILTER ASSEMBLY 1 12 15 01102 HOSE SUCTION 1 X 16 50 LONG 1 13 15 01103 HOSE SUCTION 3 4 X 16 50 LONG 1 14 15 01106 HOSE RETURN 1 2 X 17 25 LONG 1 15 15 01107 HOSE COOLER TO MANIFOLD 3 4 X 13 75 LONG 1 16 15 01108 HOSE PRESSURE 3 4 X 30 75 LONG 1 17 15 01114 HOSE COOLER TO TANK 3 4 X 37 00 LONG 1 18 15 01158 HOSE PRESSURE 5 8 X 32 25 LONG 1 19 15 01165 NU...

Page 160: ... 3600 LOCK WASHER 5 16 6 28 15 02715 CAP FILTER RETURN ASSEMBLY 1 29 15 02714 CAP RING FILTER RETURN ASSEMBLY 1 30 15 00888 FILTER ELEMENT MAIN FILTER RETURN ASSEMBLY 1 31 15 02629 BREATHER ELEMENT FILTER RETURN ASSEMBLY 1 32 15 02537 FLANGE GASKET FILTER RETURN ASSEMBLY 1 ...

Page 161: ...17 00001 C Page 161 Parts List Hydraulic Manifold Assembly ...

Page 162: ...EEL 4 9 15 00066 5 8 JIC SAE 12 O RING FITTING STRAIGHT 2 10 15 01133 FITTING 1 2 ORB TO 1 2 JIC ADAPTER 1 11 15 01152 COUPLING MB MJ 12 12 MALE BOSS TO MALE JIC 1 12 15 01116 Solenoid Valve Normally Open Un loader 1 13 15 01117 Solenoid Coil 24VDC DIN CONN 1 14 15 00061 FITTING 5 8XJICX5 8 O RING STRAIGHT 1 15 15 01147 MB MJ 90 12 12 MALE BOSS TO MALE JIC 90 1 16 15 01141 FITTING MALE PIPE FEMALE...

Page 163: ...mbly ITEM NO PART NUMBER DESCRIPTION QTY 1 15 01180 Fitting JIC MB MJ 16 12 1 2 15 01163 Fitting JIC MB MJ 16 16 1 3 15 00781 Suction Access Plate 1 4 15 01131 Suction Filter 1 Nut Style 2 5 15 01102 Hose Suction 1 0 x 16 5 1 6 15 01103 Hose Suction 75 x 16 5 1 ...

Page 164: ... ITEM NO PART NUMBER DESCRIPTION QTY 1 15 02715 Cap FilterAssyReturn 1 2 15 02714 Ring FilterAssyReturnCap 1 3 15 00888 HydraulicFilterElement 1 4 15 00758 FilterAssemblyReturnHycon 1 5 15 01183 FitttingMB MJ16 12 1 6 15 01114 Hose CoolertoTankReturn37 1 ...

Page 165: ...5 01126 COUPLER HALF L095 5 8 X 3 16 1 4 15 01125 COUPLER HALF L095 1 1 8 X 1 4 1 5 15 01124 COUPLER 8 5 A PUMP 4 75 LONG 1 6 15 01123 PUMP 824 HS 1 7 15 00077 MOTOR 5 HP 1800 RPM 50 60 HZ 208 440 V 1 8 15 00062 FITTING 5 8XJICX5 8 O RING 90 1 9 15 01143 COUPLER MB MJ 90 3 4 1 MALE BOSS TO MALE JIC 90 2 For 575 Model machines use part 15 00394 MOTOR 5 HP 575 V in lieu of the MOTOR 5 HP 208 440 V s...

Page 166: ...NUMBER DESCRIPTION QTY 1 15 00783 BRKT RESERVOIR COOLER MOUNT 1 2 15 01601 M6 WASHER ZINC PLATED 4 3 15 01393 LOCK WASHER M6 DIN127 ZINC 4 4 11 00319 SHCS M6 x 1 0 x 20MM STAINLESS 4 5 15 01132 COOLER 824 H S ECO 4 1 6 15 01147 MB MJ 90 12 12 MALE BOSS TO MALE JIC 90 2 ...

Page 167: ...ent a machine component requires replacement we recommend recycling the old Most countries have recycling programs for such components like computers petroleum based fluids metals and so on Contact your local governing agency or recycling center for details on proper containment and or disposal of the machine or used components Contact Haeger customer service department when you machine is no long...

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