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PENKO FLEX2100, Manual

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PENKO FLEX2100 Manual Download Page 6

FLEX 2100 

 

6 

 

 

PROFIBUS PORT CONNECTIONS

RxD/Tx D-P

Profibus 
cable.

WIRING CONNECTIONS:

PROFIBUS & ETHERNET

Wiring connections 03 

earth

B A

LB

LF1S028

0317M

RJ-45 Ethernet connector
led functions:
Green= Link
Yellow= Active

1 = td+
2 = td-
3 = rd+
4 = not used
5 = not used 
6 = rd-
7 = not used
8 = not used

SHIELD

RxD/Tx D-N

Place jumper
for profibus

termination

CE only;
100-240 Vac POWER SUPPLY VERSION

 

 

Main board revision F 
or higher has a double 
dip switch for Profibus 
termination 

Summary of Contents for FLEX2100

Page 1: ...FLEX 2100 1 PENKO Engineering B V Your Partner for Fully Engineered Factory Solutions Manual FLEX2100...

Page 2: ...rstand these instructions contact your PENKO representative for clarification Pay careful attention to all warnings cautions and instructions marked on and supplied with the product Inform and educate...

Page 3: ...d cable conduit entries must be securely sealed by non flammable blanking plates or blind grommets to ensure complete enclosure integrity in compliance with personal safety and environmental protectio...

Page 4: ...ut speed 5000Hz a normal input a counter input SIGNAL SHIELD EXCITATION SENSE EXCITATION SENSE SIGNAL 1 2 3 4 C 5 6 7 8 Analog output mA option Groun d for output and su pply Cur rent 16 Bit Analog ou...

Page 5: ...ctions 02 R X TX PLC PC Note use twisted pair data cables PV protocoll Rs422 PV protocol Example example com1 2 com3 4 COMMUNICATION RS422 COMMUNICATION RS232 CABLE FOR COMPORT RS232 PRINTER CABLE FOR...

Page 6: ...B A LB LF1S028 0317M RJ 45 Ethernet connector led functions Green Link Yellow Active 1 td 2 td 3 rd 4 not used 5 not used 6 rd 7 not used 8 not used SHIELD RxD Tx D N Place jumper for profibus termin...

Page 7: ...FLEX 2100 7 DIMENSIONS FLEX 2100 PANEL MOUNT Side view Top view Dimensions 01 5 0 mm 190 5 mm 150 0 mm 4 0 mm 48 00 mm 16 0 mm 170 5 mm 260 0 mm 220 0 mm 240 0 mm...

Page 8: ...FLEX 2100 8 DIMENSIONS FLEX 2100 STAINLESS STEEL Side view Top view Dimensions 02 240 0 mm 276 5 mm 180 0 mm Use appropriate bracket mounting screws with a total minimum strength of 6 8kg...

Page 9: ...ed to edit the selected parameter or increment of the value Alphanumeric keyboard Numeric keyboard Leave menu buttons With the cancel button its possible to leave a menu without saving the changed par...

Page 10: ...recipes To go to this menu select Recipe from the Main menu Recipe menu 01 Select 1 of the 4 tasks Recipe Number Here you can select the number of the recipe Name Here the name of the selected recipe...

Page 11: ...o access all settings for the flex To go to this menu select System setup from the Main menu System setup 01 Different options are Port Setup Indicator Setup In Outputs Passwords Screen Setup Set Cloc...

Page 12: ...ols Baudrate Select a speed for the protocol Not for all protocols Parity Select a parity for the protocol Not for all protocols Port setup In the port setup it s possible to set up all communication...

Page 13: ...ing protocols None Printer ASCII TP Slave USB Host Mouse Keyboard The first time the flex is connected to the PC windows will ask for a driver Then select the file Flexusb inf to start the installatio...

Page 14: ...ng messages USB device port is connected USB is disconnected USB stick is connected and ready USB stick is connected but busy too much current draw from USB port device connected to the USB host port...

Page 15: ...tion DCHP With the DHCP its possible to let the network generate an IP address for the Flex When its disabled the flex will work with a fixed IP address When its enabled the flex will request an IP ad...

Page 16: ...tion DCHP With the DHCP its possible to let the network generate an IP address for the Flex When its disabled the flex will work with a fixed IP address When its enabled the flex will request an IP ad...

Page 17: ...ference for measuring quantities of the same kind For example t ton kg kilo gram g gram but can also be L liter lbs pounds etc Indicator name The indicator name can have a maximum of 16 characters Wit...

Page 18: ...nes the point position of the weight value Example value 2006 kg with a decimal point position of 2 will be shown as 20 06 kg Formatting Formatting defines the way that the weigher value will be shown...

Page 19: ...nit must be certified when its used for Note measuring for trade aims Example The normal step size is per 1 Range 100 and Step 50 0 100 1 100 200 2 200 500 5 500 1000 10 1000 2000 20 2000 5000 50 The...

Page 20: ...when the offset is whithin the Maximum Time Range Step time range Max load To prevent overload by the user the FLEX will not show any weight above this value In certified mode the max load is not all...

Page 21: ...e bottles within 2 seconds Sample rate can be set at 10 20 25 50 100 200 400 800 or 1600 samples sec Note The accuracy of a weigher is always depending on the chosen load cells and the mechanical cons...

Page 22: ...d because in an industrial environment there are always vibrations From machines in the building Motors on the weighing device Mixers vibrators screws Etc From the buildings itself The purpose of a fi...

Page 23: ...gital filter can be set at None Dynamic application and static application The Cutoff frequency can be set at 1 0Hz 1 4Hz 2 5Hz 5 0Hz and 10Hz Filters are used because in an industrial environment the...

Page 24: ...erter needs to be calibrated This way it knows where to start and where to end The ADC converts the analog output from the load cells to a digital signal this signal is used for all different calculat...

Page 25: ...te the Gain weight The Gain is the reference of the indicator to make the weigher signal a straight line To calibrate the gain weight put a reference weight on the scale It doesn t matter what mass it...

Page 26: ...te the Gain weight The Gain is the reference of the indicator to make the weigher signal a straight line To calibrate the gain weight put a reference weight on the scale It doesn t matter what mass it...

Page 27: ...te the Gain weight The Gain is the reference of the indicator to make the weigher signal a straight line To calibrate the gain weight put a reference weight on the scale It doesn t matter what mass it...

Page 28: ...weiger with real weights Calibration menu 04 Its possible to set up a maximum of load cells To setup the used load cells choose Transducer 1 2 3 or 4 Zero Balance The Zero Balance value will be provid...

Page 29: ...of the loadcells can be entered Location In the location menu the latitude and Elevation of the place of installation can be entered Geometric After Calibrating with the Transducer menu the geometric...

Page 30: ...t reached weigher value can be reset by button valley reset Weight x10 filtered net weigher value shown with extra decimal that can react on multirange interval Fast Gross x10 unfiltered gross weigher...

Page 31: ...o set the indicator parameters back to factory settings Press the Cancel button to leave without changing any parameters Before its possible to enter this menu the indicator will ask for the TAC code...

Page 32: ...this menu its possible to setup the Inputs Outputs and analog output for the different processes To go to this menu select In Outputs from the System setup menu Different options are Inputs Outputs L...

Page 33: ...net weigher value Tare kg tare value Peak kg weigher value Valley kg weigher value can be reset by button valley reset highest reached can be reset by button peak reset lowest reached For Flex 2100 I...

Page 34: ...ve hysteresis T 0 Hysteresis NEGATIVE HYSTERESIS for minimum contact Open Closed Contact SP 1 8 Level Value SP1 8 M T 0 Hysteresis POSITIVE HYSTERESIS for maximum contact Open Closed Contact SP 1 8 Le...

Page 35: ...from 0 to 100 00 For Flex 2100 controller Indicator In this field its possible to choose the Indicator which must be coupled to the analog output Mode In this field its possible to select the needed...

Page 36: ...ng one of the menu items choose between load or save Load will load the data from the USB stick into the FLEX2100 save will store data from the FLEX2100 onto the UBS stick The FLEX2100 is factory cali...

Page 37: ...FLEX 2100 37 Inputs outputs 05 Firmware Load frimware onto the FLEX2100 This function is not yet supported Settings Load or save a FDI file Back ups can also be made using PI...

Page 38: ...ocks the option to select a different program Recipe Edit This blocks the option to change recipe parameters Recipe Select This blocks the option to select an other recipe Set Time Date This blocks th...

Page 39: ...p from the System setup menu Different options are Screens Buttons Colours Led Bar Calibrate screen Backlight Buzzer Company Name Screen 1 4 To edit a screen select a screen Screens In this menu the f...

Page 40: ...f No element selected for this line Small spacer An empty line of 5 pixels Large spacer An empty line of 50 pixels Large indicator An indicator with big display which can show Nett tarre gross filtere...

Page 41: ...will be enabled disabled Colours In this menu it s possible to setup the colours of your Flex this way it is posible to customize it to your own style Different options are Header Background Header F...

Page 42: ...ected Header Background Here you can change the colour of the background of the header Header Frame Here you can change the colour of the frame around the header and the TAC and CAL code Header Text H...

Page 43: ...ator Bargraph History View Process Data Element Text Here you can change the colour of the text of the standard elements on the standard Flex screens The elements that are affected are Large Indicator...

Page 44: ...Data Button Face Here you can change the colour buttons in the menu and in the standard flex screens Recall Defaults Here you can reset all colours to the factory default settings Led Bar In this men...

Page 45: ...can setup the marker that triggers the drawing of a new bar in the history view everytime the marker is turned on or off a new bar appears Calibrate Screen Here you can calibrate the touchscreen press...

Page 46: ...lization priority Here you can setup the update speed of the visualization screens 0 the program has higher priority as the visualization this makes the program little faster 1 the program has the sam...

Page 47: ...up the number of recipes that are enabled and set up the E mark marker and Extended register Recipes Setup the number of Recipes that is enabled Floating point registers Set the begin and end register...

Page 48: ...er Select the number of the program you want to change The diffrent options are Program Links Recipe Links Indicator Links Labels Program Links Here you can setup a name for the programs of the Flex N...

Page 49: ...of the label that will be used for this indicator Label Select the number of the Label you want to change Labels Here you can change setup texts for labels Name Here you can change the text of the la...

Page 50: ...ut is programmed using PI Printer settings 01 To setup the printer settings select printer from the System setup Printer Setup In this menu the printer properties can be set Columns Set the length of...

Page 51: ...t are printed at the bottom of each ticket Up to 4 footers can be set Footer Footer 1 4 Edit the names of the 4 footers In this menu the printer port can be set Printer Port Select if the printer is c...

Page 52: ...This report also has its own newline settings USB Report System Recall To set all settings back to factory settings select System Recall from the System setup The settings can be reset in different w...

Page 53: ...us Status 01 Board I O markers Indicators Ext Registers Scope Debug and Log Board In this screen the installed boards are shown I O Markers In this screen the status of all in outputs and markers can...

Page 54: ...atus 02 Scope In this screen the indicator signal can be shown as scope Debug In this screen the cycle time can be shown Log In this screen the cycle program can be shown this can be used by PENKO for...

Page 55: ...Here the Total of the program will be shown you can print this from here directly Day total Here the Day total of the program will be shown you can print this from here directly Batch total Here the B...

Page 56: ...n this is the Firmware version HWID This is the hardware ID number SFID this is the software ID number Serial Number this is the serial number of the Flex 2100 MAC Address this is the MAC address of t...

Page 57: ...t Custom setting Filter parameters Overall Digital Display Overall Filter Digital Filter Cutoff frequency Filter Range Display Filter Display Rate Display Suppress Description Default Custom setting C...

Page 58: ...rmat IP Number Subnet Mask Gateway Speed Name DHCP UDP Port Buslink Address Buslink Subaddress Description Default Custom setting __________ __________ __________ __________ __________ __________ ____...

Page 59: ...put 3 hysteresis Output 4 Mode Output 4 Level Output 4 hysteresis Outputs Levels Description Default Custom setting Passwords System Setup Edit Set Clock Date Description Default Custom setting ______...

Page 60: ..._____ __________ __________ __________ __________ __________ __________ __________ __________ Configuration Settings 04 Description Default Custom setting Screen 2 Setup Buttons active Screen active E...

Page 61: ..._____ __________ __________ __________ __________ __________ __________ __________ __________ Description Default Custom setting Screen 4 Setup Buttons active Screen active Elements Par 1 ____________...

Page 62: ...Stop Description Default Custom setting Ledbar Setup Bar Style Bar Levels Minimum Maximum Lower margin Upper margin Step __________ __________ __________ __________ __________ __________ __________ __...

Page 63: ...exhausted 2112 Error on header creation 2103 Parameter below zero 2113 Error on data write 2104 Not in zero range 2114 Header validation failed 2105 Arithmetic overflow occurred 2115 De active old dat...

Page 64: ...n 1 zero reset command 2 zero set command 3 tare off 4 tare on 5 free 6 free 7 free 8 free status bit definitation 1 hardware overload detected 2 overload detected 3 stable signal 4 in stable range 5...

Page 65: ...FLEX 2100 65 CUT OUT Appendix D Cutout FLEX2100 panelmount Appendix D 224 0 mm 154 0 mm 170 5 mm 240 0 mm 4 5mm 79 5 mm 91 0 mm 120 0mm 120 0 mm...

Page 66: ...it www penko com Certifications PENKO sets high standards for its products and product performance which are tested certified and approved by independent expert and government organizations to ensure...

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