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Pelton & Crane Helios HL3CB, Installation Manual

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Pelton & Crane Helios HL3CB Installation Manual Download Page 36

36

053154  r17

Helios Upgrade Kits

WaRnInG:

 The LFII & LFIII power supplies (circuit boards) are not compatible with the 

Helios Light.  Connecting the Helios light to these power supplies will result in damage to 

the equipment.

note:

 The power cables are not compatible with older LFII and LFIII lights. A complete set of new power cables are 

supplied with the upgrade kit.  

Upgrade kits are ONLy available for system (Ellipse and PMU) and LFII & LFIII track lights. All others will require 

replacement of the entire light.

Definitions

Power Supply: Contains both the power circuit board and the associated transformer

Power Circuit Board: Pertains strictly to the circuit board itself and NOT the transformer

General notes:

All Spirit Series chairs can have either a 150 Watt or 300 Watt Power Supply.

spirit series Dental Chair 

 

Power supply   

location of Power supply

SP30 

    150 

Watt   Base 

of 

Chair

SP30 

    300 

Watt   Base 

of 

Chair

SP15, SP18, SP20 

 

 

150 Watt 

 

 

Base of Chair

*SP15, SP18, SP20 

 

 

300 Watt 

 

 

Junction (Utility) Box

*Requires replacement of the complete power supply. The power supply will be labeled:
“FOR USE WITH HELIOS & LF SERIES”

HelIos fIelD ReTRofIT aDDenDUM

Summary of Contents for Helios HL3CB

Page 1: ...Installation Manual Helios Light ...

Page 2: ...Kits 37 Helios Upgrade Kits 38 Instruction for Upgrading System Post Mount PMU Lights with power supply in base of chair 39 Instruction for Upgrading System Ellipse Lights with power supply in junction box 39 Instruction for Upgrading System Post Mount PMU Lights with power supply in junction box 40 Helios Track Upgrade Instructions 41 42 NOTES 44 Technical Support Technical assistance is availabl...

Page 3: ...ern suitable for dentistry The low voltage light source is mounted in various ways for allowing the user to adjust the position to illuminate the oral cavity The Helios Dental light is intended for use by dental professionals to illuminate the oral cavity while performing examinations and dental procedures Model HL3S HLS Model HL3CB HLCB Model HL3C HLC Model HL3U HLU Model HL3S HLS Model HL3WL HLW...

Page 4: ...e to carefully follow the described procedure may result in damage to the equipment and or injury to the patient operator Risk of electrical shock present Make sure power is disconnected before attempting this procedure See operating instructions AC Alternating current Protective earth Ground Manufacturing Date Waste Electrical and Electronic Equipment Type B Applied part Conforms with the Essenti...

Page 5: ...equipment could result in injury to the operator and or patient Storage Conditions 4 F to 122 F 20 C to 50 C 10 to 90 Relative Humidity As manufacturers of electro medical products we can assume responsibility for safety related performance of the equipment only if maintenance repair and modifications are carried out only by us or agencies we have authorized for this purpose and if components affe...

Page 6: ...r bolt head and unit arm washer 6 Feed power and signal cables from Flex Arm into the upper pole 7 Align detent in flex arm hub with upper pole long set screw short set screw is on opposite side of detent Insert Flex Arm into pole Verify long set screw is still aligned with detent and tighten both set screws NOTE Detent position can be changed for left or right handed practitioners If the opposite...

Page 7: ...pse pole will be supported on its own 3 Attach levels on vertical posts 90 degrees apart so they will measure front to rear leveling and side to side leveling Use a hex tool to adjust front set screw A to level the posts from front to back Figure 2 Adjust the side set screws B to level the posts from front to rear When the post is level in both directions tighten bolt C to secure the unit to the c...

Page 8: ...nd ensure proper electrical contact 8 Connect ground wire to bayonet as illustrated Figure 5 9 Once all connections are made put on cable braid sleeving over visible bundles and push any excess lines and cables back into poles Rotate ellipse poles to their worst case position s and make sure cables have enough slack to move properly with rotations 10 Replace tubing cover and tighten the screws tha...

Page 9: ...to opposite side and retighten set screws 3 Take the plastic packaging sleeving from the light pole and use it to wrap around and tie together the flex arm and the pole to prevent the flex arm from swinging around during the following assembly steps Install Shroud 4 Install Dress Ring in proper orientation over bottom of light pole 5 Lift light and pole together and feed wires into PMU and insert ...

Page 10: ...rm assembly into top of upper pole 2 Ensure that the Dress Ring is assembled on the pole 3 Insert pole into the center hole of the PMU 4 Slide washer onto the bottom of the pole and install locking ring 5 Connect wiring inside the PMU For 3000 PMU 1 Ensure that the Dress Ring is assembled on the pole 2 Insert the pole into the center hole of the PMU 3 Connect wiring inside the PMU Dress Ring Washe...

Page 11: ...d hole in the unit pole so the light cord will be able to pass through it without exiting the clamp assembly 4 Place the light post stub into the open half of the post clamp taking care not to cover the channel that the cord will pass through Tighten both 5 16 bolts 5 Place the light post onto the stub 6 Route the light cord through the channel and into the unit pole The cord will exit the unit po...

Page 12: ...it from the bottom end of the pole Align the detent in the light flex arm hub with the long set screw in the light pole the short set screw is on the opposite side Insert flex arm hub into the top end of the light pole Verify the long set screw is still aligned with the detent and tighten both set screws 7 Take the plastic packaging sleeving from the light pole and use it to wrap around and tie to...

Page 13: ...94 F NOTE The maximum ceiling height the light may be mounted to is 10 ft 3 Ensure green yellow ground wire is grounded at ground screw 4 Install wall switch between power supply and light power supply transformer This provides for safety and convenience during installation or service Wall switch can be switched OFF during electrical storms to prevent transformer damage caused by voltage overloads...

Page 14: ... J from each dress cover Lift away dress covers Set aside the screws Side Stops 5 K Track Channel 1 A Extrusion Panels 1 D Trolley 1 5 G Dress Cover 1 E Dress Cover 1 E 2 10 x Round Head Screws 2 I 2 8 x 3 4 PH Slotted Screws 3 J End Cap 1 F End Cap 1 F Side Stops L Power Cord underneath trolley M 2 8 x 3 4 PH Slotted Screws 4 J Cover X 4 Identify the eight 17 64 7mm diameter pre drilled mounting ...

Page 15: ... Holes 2 4 H Ø 17 64 Pallet 2 4 C TRACK TROLLEY HELIOS INSTALLATION 1 4 Dia X 4 Long Lag Bolt for mounting holes Not Furnished 31 78 7 cm 33 83 8 cm 5 16 79 cm Holes 8 places 1 13 16 4 6 cm 39 3 16 99 5 cm 64 162 6 cm 76 13 16 195 1 cm 8 1 2 21 59 cm 5 8 3 16 20 8 cm 10 25 4 cm C L of Chair ...

Page 16: ...with eight 1 4 x 4 lag screws 10 Reinstall Trolley on Track plug in power cable and reinstall side stops shown on page 12 NOTE Drill additional holes if necessary Ensure mounting pallet is level 60 152 4cm Min 64 162 6 cm Max 8 1 2 21 59 cm Perpendicular Wood Joists Optional Monitor Mount Facility needs to provide adequate framing to support at least 200 pounds 100kg live load For ceilings constru...

Page 17: ...ion Failure to install roll pins and tighten set screws securely could result in light falling off trolley NOTE Ensure column is plumb to prevent trolley from drifting Adjust pallet with shims if necessary Magnalube 2 WARNING Failure to use the supplied drill bit with stop to control depth of drill bit may result in electrical wiring damage and subsequent electrical shock NOTE For quick connect re...

Page 18: ...cal alignment sticker on hub Slide flex arm knuckle up onto stem until the two clamps in the Knuckle snap into place in the groove on the Stem Pull the QC Collar to the locked position it must fully cover the clamps in the Knuckle 8 Ensure rotational stop is in correct position and tighten set screws on adapter 9 Locate two 3 32 pilot holes on the trolley and the adapter using the supplied drill b...

Page 19: ...ed to mount on 16 centers Locate two studs and mark the locations WALL CABINET MOUNT HELIOS INSTALLATION WARNING Use a licensed electrician for all wiring 4 6 6 7 Embed Screw at least 2 1 2 6 4 cm into wood 2 1 2 6 4cm 1 4 63cm deep 3 4 1 9 cm 17 64 57 cm dia 8 9 6 ...

Page 20: ... the concave washers Be certain the bolt heads fit inside the concave depression on the washer Mount the wallboard with the lag bolts and snap the bolt head covers on the washer flanges 5 Connect the power supply to the transformer terminal strip line neutral and ground Wall Cabinet 6 Locate the mounting bracket Line up holes in the bracket with the holes drilled in the cabinet wall Install transf...

Page 21: ...own over locking key until it is just above but not touching the QC Collar and tighten set screw 16 Make final power connection within transformer box Install transformer box cover See Maintenance Adjustments for final installation Check Light for Operation 9 13 Apply Magnalube To stem Pole Collar Drop Stem Quick Connect Collar rear Knuckle locking Key QC Collar Installation Position post Collar i...

Page 22: ...it breaker local codes apply NOTE For electrical supply connections use wiring suitable for at least 90 C 194 F Provide adequate framing to support at least 200 pounds 100kg live load For ceilings constructed using wood joist the tripod must bolt directly to the ceiling joists and additional framing or cross blocking using the provided hardware 3 bolts must be used For other types of ceiling const...

Page 23: ... tile or plaster the Helios light may be unstable WARNING Set screws must be tightened securely and roll pins installed to prevent column from unscrewing during operation Failure to install roll pins and tighten set screws securely could result in the Helios Light falling from ceiling Main Power Connection Route incoming electrical supply through the provided cable clamp Connect the line neutral a...

Page 24: ... to prevent column from unscrewing during operation Failure to install roll pins and tighten set screws securely could result in light falling from ceiling Magnalube 1 WARNING Failure to use the supplied drill bit with stop to control depth of drill bit may result in electrical wiring damage and subsequent electrical shock 5 8 depth Apply Magnalube to Stem QC Collar in Installation Position QC Col...

Page 25: ...rm Besureto secure the set screws firmly to avoid the possibility of the light falling and or injury to the operator or patient Column Install 10 Apply Magnalube to stem and connect cable from ceiling mount arm to cable in flex arm 11 Push the QC Collar to the installation position Push rear knuckle of flex arm up onto stem until the two clamps in the knuckle snap into place in the groove in the s...

Page 26: ...m packaging Apply grease to both ends Helios LED Unit Install LEVELING SET SCREWS PIVOT UNIT HELIOS HELIOS LIGHT FLEX ARM ASSEMBLY 2 O D 38 UNIT LIGHT POLE SUPPLIED SEPARATELY 2 POST HUB SUPPLIED SEPARATELY UPPER POLE 5 Feed the power cable down into vertical 2 pole as you lift the upper pole over the vertical pole Insert the pivot into the bushing in the top of the post until the bottom of the el...

Page 27: ...d to be provided depending on the plug type in the region where it is installed into the transformer connector and then plug the other end of power cable into a grounded outlet receptacle Helios LED Unit Transformer Install Unit Helios Transformer Attachment Tab On Off Switch Transformer Cover IEC Connector Fuse Holder Output Power Cable Flex Conduit Supplied Mounting Hardware 6 Switch on the on o...

Page 28: ...HAIRs 150 Watt Chair Mounted Light Transformer The communication cable has been factory installed The remote touchpad will function once the light s and the transformer s 4 pin connections are made Note For light controls see the use and care manual ...

Page 29: ...ht flex arm assembly while performing this step Either have an assistant support it or support the flex arm on one shoulder while one hand holds the rear knuckle to balance it 3 Locate the two Q C clamps located in each side of the knuckle Grasp the clamp on both sides with the tip of the index finger and thumb and pull it straight out to unlock It may be required to lift up slightly on the light ...

Page 30: ...assembly while pulling down on the rear knuckle to remove the light from the drop stem Power Cable Connectors Drop Stem Rear Knuckle 4 Grasp both power cable connectors and pull apart to disconnect Lower the light flex arm assembly and carefully place it on a suitable surface 5 Reinstall in reverse order ...

Page 31: ...tenance and Adjustments Tension Adjustment Locations Rotational Tension Adjustment Flex Arm Drift Adjustment Rotational Tension Adjustment Rotational Tension Adjustment Both Sides Rotational Tension Adjustment Both Sides ...

Page 32: ...with shims if necessary NOTE Column stop adjustment must be performed before installation of roll pin G 4 Tighten trolley set screws H securely WARNING Set screws must be tightened securely and roll pins must be installed to prevent column from unscrewing during operation Failure to install roll pins and tighten set screws securely could result in the Helios Light falling from ceiling Maintenance ...

Page 33: ...shutoff adjustment 1 Light shuts off at a fixed position as the arm is raised 2 To adjust Position where the light turns off loosen two phillips head screws in the angle bar 3 Angle bar will slide left and right 4 Moving the bar to the left leaves the light on longer as you raise the arm HELIOS Automatic Light Shutoff Adjustment Angle Bar Plunger light switch Ball Stud Receiver Light Flex Arm 6 32...

Page 34: ...tions for Transformer Volts Cycles Amps 115 VAC 50 60 Hz 1 0 A 230 VAC 50 60 Hz 0 6 A Secondary POWER SUPPLY Volts Cycles Amps 24 VAC 50 60 HZ 2 0 A WARNING Before making any connections be sure all power has been disconnected Making connections while chair or unit is connected to power source may result in equipment damage or injury WARNING Make sure main power is OFF when connecting to terminal ...

Page 35: ...in the upper and lower positions If ceiling mount or track mount check the column at the tripod trolley and arm adapter that the roll pins are installed to prevent the column from unscrewing Verify all set screws are secured The Helios Light can be moved and positioned freely without any drifting The Helios Light is connected to the appropriate power source Dispose of all Helios Light and all resp...

Page 36: ...l require replacement of the entire light Definitions Power Supply Contains both the power circuit board and the associated transformer Power Circuit Board Pertains strictly to the circuit board itself and NOT the transformer General Notes All Spirit Series chairs can have either a 150 Watt or 300 Watt Power Supply Spirit Series Dental Chair Power Supply Location of Power Supply SP30 150 Watt Base...

Page 37: ...37 053154 r17 Helios Upgrade Kits Section 1 Circuit Board Identification 150 Watt Circuit Board 052161 300 Watt Circuit Board 052160 ...

Page 38: ...cable under chair seat 6 Replace light power cord in chair umbilical and install 120 signal cable 3 wire 7 Remove upper ellipse light and power cable 8 Remove lower ellipse pole 9 Replace lower ellipse pole with new pole 10 See Ellipse light installation instructions 300 Watt 115 Volt Wiring Transformer Power Circuit Board Black top ST15 Black top ST17 1 ST18 3 ST14 5 ST19 7 ST16 ORANGE ST5 YELLOW...

Page 39: ...ase of chair 1 Raise chair to highest position 2 Ensure power is disconnected to the chair 3 Remove existing power supply from junction box note positions of wiring to board 4 Install new Helios compatible power supply 5 Disconnect power cable under chair seat 6 Replace light power cord in chair umbilical and install 120 signal cable 3 wire 7 Remove upper ellipse light and power cable 8 Remove low...

Page 40: ...connected to the chair 3 Remove existing power supply note positions of wiring to board 4 Install new Helios compatible power supply 5 Disconnect power cable in PMU 6 Replace power cable from junction box to PMU and install 120 signal cable 3 wire 7 Remove upper pole from PMU For 1500 PMU remove retaining clip on post inside PMU 8 See PMU Light installation ...

Page 41: ... 5 Slide trolley to end of track and unplug the power cable 6 Remove trolley from track 7 Remove cover from transformer box 8 Disconnect main power to transformer 9 Standing under transformer remove left inside cover 3 screws D 10 Remove cable clamp E 11 Remove four F screws securing the transformer box to the track light pallet and remove transformer box and cable from transformer to trolley A A ...

Page 42: ...e supplied from transformer to trolley 15 Reinstall inside cover 16 Reconnect main power to transformer via transformer terminal strip 17 Reinstall cover for transformer box 18 Assemble light onto trolley see track light installation section 19 Raise trolley and light sliding onto end of track 20 Connect power cable to trolley 21 Reinstall trolley stops 22 Reinstall both end caps 2 screws and extr...

Page 43: ...43 053154 r17 NOTES ...

Page 44: ...P N 053154 Rev 17 03 31 17 Printed in USA 2017 Pelton Crane 11727 Fruehauf Drive Charlotte NC 28273 USA We reserve the right to make any alterations which may be due to any technical improvements ...

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