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Peco 22131501, Operator'S Manual, Page: 1 / 54

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OPERATOR

’

S MANUAL

PTO-X / ENGINE DRIVEN - 
GRASS COLLECTION SYSTEM

MODEL YEAR: 2020-Newer

Z-Master 4000 Series

60” DECK

22131501 

PTO-X 

22131541 

Briggs & Stratton 6.5HP V

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PECO

PECO

PECO

PECO

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PECO

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MANUAL PART#: Q0580

Initial Release- June 2021

ASSEMBLY            OPERATION            MAINTENANCE

Summary of Contents for 22131501

Page 1: ...ON SYSTEM MODEL YEAR 2020 Newer Z Master 4000 Series 60 DECK 22131501 PTO X 22131541 Briggs Stratton 6 5HP V P P P PECO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R MANUAL PART Q0580 Initi...

Page 2: ...ion System 49 IV MAINTENANCE 50 Maintenance Checklist 50 Lubrication 50 V PARTS AND SERVICE 50 Parts And Service Information 50 Torque Specifications 51 Troubleshooting 52 SAFETY 1 Read the operator s...

Page 3: ...ED This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its...

Page 4: ...rate manufacturer warranties and those companies must be contacted directly to file a warranty claim Briggs Stratton https www briggsandstratton com na en_us support warranty html 2 UNAPPROVED ALTERAT...

Page 5: ...n clean up The blower mounted on the right side of the unit uses a belt and gearbox system from the engine PTO shaft Drive train protection comes through belt slippage The blower draws grass clippings...

Page 6: ...ing an arbor press or equivalent During installation opposite bearing inner race must be supported or bearing damage may occur Refer to Figure D Once the Engine Pulley Bushing is installed reattach th...

Page 7: ...e Figure A Once removed align the Rear Frame Bracket Item 1 to the mower s rear bumper bolt holes Secure the Rear Frame Bracket by using 4 5 16 18 x 1 Carriage Bolts Item 2 4 5 16 18 Ny Flange Lock Nu...

Page 8: ...the Lower Rt Frame Bracket by using 2 3 8 16 x 1 Carriage Bolts Item 3 and 2 3 8 16 Ny Flange Lock Nuts Item 4 Refer to Figure B Finally secure the 2 far right bolt holes of the Lower Rt Frame Bracket...

Page 9: ...and 2 3 8 16 Ny Flange Lock Nuts Item 4 Refer to Figure A Next align the 2 right most bolt holes of the Upper Rt Frame Bracket between the mower s ROPS Finally secure the right side of the Upper Rt Fr...

Page 10: ...cured during this step For a second Frame Gusset needs to be installed below the top Frame Gusset Repeat the same PTO X Drive Units procedures for the second bottom Frame Gusset Refer to Figure A Figu...

Page 11: ...ure B below Position the Mount Arm Bottom Bracket Item 2 to the lower center set of bolt holes Secure the Mount Arm Bottom Brkt relatively loose by using 1 3 8 16 x 1 Carriage Bolts Item 3 1 3 8 16 x...

Page 12: ...5 Refer to Figure C Figure D below Figure C Figure D Installed Mount Arm Gusset Place the Receiver Tube Assembly Item 1 between the Top Bottom Mount Arm Brackets see Figure E Position the Receiver Tub...

Page 13: ...Mount Arm Assembly is installed and secured to the mower assemble the Drive Assembly P A2061_02 Belt Guard Assembly P A2069_02 Idler Mount Assembly P A2067_02 First attach the Belt Guard Assembly P A...

Page 14: ...t B Item 2 and 2 3 8 16 Ny Flange Lock Nuts Item 3 Refer to Figure B Leave Bolts Loose Note Orientation of bolts A B Next secure the Idler Mount Assembly P A2067_02 to the Belt Guard Assembly P A2069_...

Page 15: ...ndle clockwise until tight Next feed the AK77 Belt P M0318 between the Belt Guard and the Idler Mount Assembly Place belt around the Engine Drive Pulley on the underside of the mower While one person...

Page 16: ...Nuts Item 3 Once secured adjust the Outer Engine Mount Tube positioning by moving it to the right until the right edge protrudes no more than 2 1 2 from the side of the Rear Frame Bracket Once adjuste...

Page 17: ...Jam Nut Thread 1 Jam Nut Onto Each 5 16 18 Bolt Figure B Figure D Threaded Boss Blower Cone Tab Figure C Blower Cone Figure E Engine Drive Assembly Installation Engine Driven Unit Instructions First...

Page 18: ...part features have been hidden from view for visual clarity This Exhaust Diverter P J0251 is used to divert the exhaust directly away from the mower to prevent any damage that may occur Position and...

Page 19: ...eck Align the bolt holes of the Deck Baffle with the bolt holes on the deck and secure the Deck Baffle using 2 3 8 16 x 1 Carriage Bolts Item 2 1 2 3 8 16 Ny Flange Lock Nuts Item 2 2 1 5 16 18 x 3 4...

Page 20: ...deflector and deck as shown in Figure A Insert 1 Boot Rod Item 3 through the Boot Plate discharge chute deflector and deck mount tabs Secure the Boot Rod using 1 Hair Pin Clip Item 4 3 See Figure A a...

Page 21: ...nt Bracket using 2 5 16 18 U Bolts Item 2 and 4 5 16 18 Ny Flange Lock Nuts Item 5 PER TUBE Refer to Figure A for units with a PTO X Drive Refer to Figure B for units with an Engine Drive Note Some pa...

Page 22: ...y Installation Position the Upper Frame Assembly Item 1 above the Lower Mount Tubes as shown in Figure A Slide the Upper Frame Assembly down onto the Lower Mount Tubes and secure using 2 Clevis Pins I...

Page 23: ...Ny Flange Locknuts P K2516 Leave the Ny Flange Locknuts slightly loose to allow the Top Assembly to open and close easily Inlet Installation Position the Top Assembly on its side with the Inlet Hole...

Page 24: ...hould fill evenly but may require further adjusting when mowing conditions change Hinge Kit Assembly Installation Assemble the Hinge Kit using 1 Latch Plate P B0884 1 5 16 18 x 1 1 4 HHCS P K1156 1 5...

Page 25: ...Mesh Panel Nylon Panel Mesh Panel Figure A Bag Assembly First take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening Next rotate the Bag around the Bag Ring 1 full turn 360 deg...

Page 26: ...tlet See Figure below for details Secure opposite end of the 6 Upper Hose to the Inlet Make sure both ends are securely fastened by tightening the Hose Clamp and rotating the Inlet Snap Fastener towar...

Page 27: ...onto the panel Right of the Operator s seat Refer to Figure B Note the locations of the 2 bolt holes of the Switch Plate and the 2 bolt holes on the panel Right of the Operator s seat Finally secure...

Page 28: ...ill allow the Wire Harness to come into contact with the PTO Belt Finally route the Wire Harness back towards the rear of the mower positioning the Wire Harness under the Right Frame Bracket Lower The...

Page 29: ...Installation Continued Figure E WIRE HARNESS P0298 JUMPER 1 JUMPER 2 JUMPER 3 Note Select the Jumper that fits your mower s clutch connection and connect it to the Wire Harness Connector Jumper CONNEC...

Page 30: ...ssy to the ROPS by using 2 3 8 16 Ny Flange Lock Nuts Item 4 Refer to Figure A With the Throttle Cable Kit facing back towards the Mower s rear place the Throttle Base Plate over the rivets slide the...

Page 31: ...e Assembly See Figure D Finally place the Throttle control lever into the STOP position Rotate the Engine s throttle lever to the STOP position Thread the wire end of the Throttle Cable into the Engin...

Page 32: ...lace First place the Impeller Blade over the engine shaft Slide the Taper Lock Bushing 6 onto the engine shaft and into the Impeller Blade aligning the non threaded holes of the Taper Lock Bushing to...

Page 33: ...1 2 13 Nyloc Nut Item 3 9 One set of 3 8 fasteners in the front right and one set of 3 8 fasteners in the rear behind the caster See Figure A Figure B Insert 2 Weights Item 2 Into the Weight Bracket...

Page 34: ...Nut Item 3 9 One set of 3 8 fasteners in the front right and one set of 3 8 fasteners in the rear behind the caster See Figure A Figure B Insert 2 Weights Item 2 Into the front of the Quad Weight Brac...

Page 35: ...35 A2067_02 Idler Mount Assembly A2092 Idler Arm Assembly PTO X PTO X...

Page 36: ...36 A2058 Gearbox Sub Assembly PTO X...

Page 37: ...37 A2059_01 Clutch Sub Assembly PTO X...

Page 38: ...38 A2057_01 Drive Assembly Exploded Parts View PTO X...

Page 39: ...39 A2060_01 Mounted Drive Assembly PTO X...

Page 40: ...40 A2039_02 Base Drive Assembly PTO X...

Page 41: ...41 A2061_02 Drive Assembly 4 Blade Impeller PTO X...

Page 42: ...42 A639 Briggs Stratton 6 5HP Vanguard Engine Drive Assembly Engine Drive...

Page 43: ...43 A1158 Top Assembly w PECO Logo Exploded Parts View...

Page 44: ...44 A1157 Top Assembly w Dual Latch Exploded Parts View...

Page 45: ...45 A2223 Top Assembly Base Model Exploded Parts View...

Page 46: ...46...

Page 47: ...47...

Page 48: ...cal Service Center for replacement decals Part R1054 Important Hose Wear Part R1051 Warning Hearing Protection Part R1069 Warning Turn Off Blower Part R2007 Danger Never Use Hands Part R2008 Danger Ro...

Page 49: ...eights Remove and mulch no more than 2 of grass length with each mowing Experts recommend not cutting off more than 1 3 of the grass blade length at any given time Mow twice at different height settin...

Page 50: ...onents Repair or replace before the next use Any replacement component installed during repair shall include the component s current safety decal specified by the manufacturers to be affixed to the co...

Page 51: ...51...

Page 52: ...n bags are too full Low engine speed Grass is too wet Grass is too long Ground speed is too fast Worn belt Loose belt Dump more frequently Always operate collection system at full throttle Cut grass w...

Page 53: ...53 Notes...

Page 54: ...CO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R New PECO Inc 10 Walden Dr Arden North Carolina 28704 Phone 1 800 438 5823 828 684 1234 Fax 828 684 0858 Email peco lawnvac com Website www l...

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