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ii. GENERAL SAFETY RULES AND PRECAUTIONS

1. Know your power tool - read owner’s/operator’s manual carefully.  Learn its applications and limitations as

well as the specific potential hazards unique to this tool.

2. Keep guards in place - and in working order.

3. Ground all tools - if tools are equipped with three prong plug, it should be plugged into a three-hole electrical

receptacle.  If an adapter is used to accommodate a two-prong receptacle, the adapter lug must be attached to

a known ground.  Never remove the third prong.

4. Remove wrenches - Form a habit of checking to see that adjusting wrenches are removed from tool before

turning it “on”.

5. Keep work area clean.  Cluttered areas and benches invite accidents.

6. Do not use in dangerous environment.  Do not use power tools in damp or wet locations, or expose them to

rain.  Keep work area well lighted. Do not use tool in the presence of flammable liquids or gasses.

7. Keep children and visitors away.  All children and visitors should be kept at a safe distance from work area.

8. Make workshop childproof with padlocks, master switches or by removing starter keys.

9. Do not force tool. It will do the job better and be safer at the rate for which it was designed.

10. Use right tool.  Do not force tool or attachment to do a job for which it was not designed.

11. Wear proper apparel.  Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that

may get caught in moving parts.  Non-slip footwear is recommended.  Wear protective hair covering to contain

long hair.

12. 

Always use safety glasses.

Wear safety glasses (must comply with ANSI Z87.1) at all times.  Everyday

eyeglasses  only  have  impact  resistant  lenses;  they  are  not  safety  glasses.    Use  face  or  dust  mask  if  cutting

operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.

13. Do not overreach.  Keep proper footing and balance at all times.

14. Maintain  tools  in  top  condition.    Keep  tools  sharp  and  clean  for  best  and  safest  performance.    Follow

instructions  for  lubricating  and  changing  accessories.    Inspect  tool  cords  periodically  and  if  damaged,  have

repaired by authorized service facility.

15. Disconnect tools.  When not in use, before servicing, and when changing accessories, such as blades, bits,

cutters.

16. Avoid accidental starting.  Make sure switch is in “off” position before plugging in power cord.

17. Use recommended accessories only.  Consult the owner’s manual for recommended accessories.  The use

of improper accessories may cause risk of injury to persons.

18.  Never  stand  on  tool.    Serious 

injury

could  occur  if  the  tool  is  tipped  or  if  the  cutting  tool  is  accidentally

contacted.  

19. Check  Damaged  Parts.    Before  further  use  of  the  tool,  a  guard  or  other  part  that  is  damaged  should  be

carefully checked to ensure that it will operate properly and perform it’s intended function.  Check for alignment

of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect

it’s operation.  A guard or part that is damaged should be properly repaired or replaced.  

20. Never leave tool running unattended.  Turn power “off”. Do not leave tool until it comes to a complete stop.

Read all instructions. As with all machinery there are certain hazards involved with

operation and use of the machine.  The following basic safety precautions should be followed at all times to

reduce the risk of fire, electric shock and serious personal injury to you or others.  Keep these important

operating instructions with this product.

WARNING!

Summary of Contents for VX10RSPRO

Page 1: ...S A Pearl Abrasive Co 2 1 RAIL SAW REV 1 MODEL VX10RSPRO RAIL SAW OWNER S OPERATOR S MANUAL serial number You should record the Serial Number of your saw on this Owner s Operator s Manual and on the Warranty Card The Warranty Card must be sent back with all the required pertinent information for the warranty to take effect ...

Page 2: ...N 10 x WATER PUMP INSTALLATION 10 xi OVERFLOW PLUG INSTALLATION 10 xii THE ADJUSTABLE ANGLE GUIDE 10 xiii OPERATING THE SAW 11 xiv CHOOSING THE RIGHT BLADE 12 xv ELECTRIC MOTOR SPECIFICATIONS 13 xvi DO S AND DONT S FOR BLADES 13 xvii CARE AND MAINTENANCE 14 xviii WATER PUMP MAINTENANCE 15 xix ALIGNMENT INSTRUCTIONS 16 xx TROUBLESHOOTING 17 xxi HOW TO ORDER PARTS 18 xxii CUSTOMER SERVICE 18 xxiii R...

Page 3: ...ct resistant lenses they are not safety glasses Use face or dust mask if cutting operation is dusty and ear protectors plugs or muffs during extended periods of operation 13 Do not overreach Keep proper footing and balance at all times 14 Maintain tools in top condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Inspect t...

Page 4: ...edges 23 Guard against electric shock Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures 24 Outdoor use extension cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 25 Stay alert Watch what you are doing Use common sense Do not operate tool when you are tired 26 Drugs alcohol medication Do not op...

Page 5: ...ending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated are and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles iv FEATURES The Pearl VX10RSPRO is a professional saw for cutting floor tiles paving stones stairs large sized natural stones and similar materials Posit...

Page 6: ... Screw Extension Table Knobs 2 Lifting handles 2 Masonry guide Proceed to the following section to complete assembly of the saw vi UNPACKING ASSEMBLY SET UP v SPECIFICATIONS VX10RSPRO RAIL SAW MOTOR BLADE CAPACITY CUTTING LENGTH CUTTING DEPTH WEIGHT DIMENSIONS legs folded 8 10 Blade 5 8 arbor blade 40 rip cut 28 diagonal cut 8 1 1 2 10 2 5 8 172 lbs L 33 1 W 18 7 H 24 1 1 2 HP 115 v 60 Hz 3 450 rp...

Page 7: ...nstall it in the side furthest from the post 3 Loosen the lock knob on top of the cutting head 4 Deploy the stand legs by following the folded leg assembly section 5 Install the side extension table side splash guard and back splash guard 6 Install the spring holder on top of the sliding rail to hold the power cable and the water hose 7 Fill the tray with water before operating the saw ...

Page 8: ...SY TRANSPORT 1 It is recommended that adjusting the folding leg be done by at least two people 2 Remove the detachable wheel assembly and stow it on the frame 3 Shift the cutting head away from the end of the frame where the leg is being adjusted Tighten the cutting head carriage knob to hold the head in place 4 Loosen the knob that is locking the leg in place 5 Lift the saw slightly to give the l...

Page 9: ... diamond saw blade is clean 4 Install the saw blade on the supporting flange Ensure the blade rotation arrow matches the clockwise rotation of the saw blade shaft 5 Install the blade clamping flange 6 Re tighten the cutting shaft nut Block the cutting shaft from turning while tightening the nut 7 Lightly turn the installed saw blade by hand and check the blade for true running 8 Mount the blade gu...

Page 10: ...ing operation Debris settles in the water tray while the water is allowed to pass through the tube and into the water bucket where fresh and filtered water reside 1 Remove the water level tube from the plastic bag 2 Insert the thin end of the tube into the rear hole next to the water pump as shown in the illustration 3 Fill the water tray with water The Adjustable Angle Guide is a two piece assemb...

Page 11: ...he original starting position and turn off the motor PLUNGE CUTS The handling of long or partial cuts can be made using the plunge cutting method In this case the cutting head will not be set to a fixed cutting depth clearance while performing a cut The cutting head is freely movable during seesaw cutting operations 1 Before starting the cut the cutting head must be fully raised Be sure to grasp t...

Page 12: ... of saw blade for the material to be cut and the required cutting depth xiv CHOOSING THE RIGHT BLADE BLADE DIAMETER CUTTING DEPTH 8 inch 1 1 2 inch 10 inch 2 5 8 inch Setting the blade too low may damage the cutting table and if set too high the blade may grab the material being cut causing damage and possibly injury WARNING THE RIGHT BLADE DOES THE RIGHT JOB For the most effective cutting and bla...

Page 13: ... blades for segment cracking or loss Do not use damaged blades Use proper safety equipment when operating the saw DONT S In addition to the following always follow wet recommendations Do not make long cuts with dry blades allow them to air cool Do not use the edge or side of blade to cut or grind Do not attempt to cut a radius or curve Do not cut too deep or too fast into the material Do not cut a...

Page 14: ...EVERY USE OF THE SAW Remove dirty water from container Remove dirt and mud from the bottom of the container Rinse the immersion pump with fresh water to prevent water pump clogging from residual dirt AFTER WET CLEANING AND BEFORE USING THE SAW AGAIN Connect the machine to an electric power outlet equipped with a GFCI safety power breaker If the safety power breaker cuts off the electrical power su...

Page 15: ...in the fan blade by hand to confirmit can spin effortlessly 7 Reassemble the fan cover 8 Plug the water pump in briefly to check whether it works properly For your safety before performing any maintenance on the saw turn off the power switch and unplug the power cord WARNING For your safety before performing any maintenance on the saw turn off the power switch and unplug the power cord WARNING xvi...

Page 16: ...ntly shifting left using Fig 4 as reference the cutting head must be rotated counterclockwise left 3 If the blade is constantly shifting right using Fig 4 as reference the cutting head must be rotated clockwise right Note The cutting head should glide effortlessly across the bridge Should the head be too tight or too loose adjust the rollers on the left A using a size 17 wrench to rotate it Roller...

Page 17: ...ve the motor checked and replaced if necessary by a qualified technician Exert less pressure when cutting Use a saw blade which corresponds to the material being cut Have the electric system of the saw checked by a qualified technician Use a power cord extension cable of the rated length use a cable drum with cable fully extended Observe the electrical ratings of the machine and connect it only to...

Page 18: ... Model Number of the Tile Saw When purchased and where Part Description All parts listed may be ordered from your Local warehouses If the part is not stocked locally call our Corporate office and ask for our Customer Service Department For Technical Support call 1 800 969 5561 In Canada call 1 800 387 0008 There is a 25 00 minimum order Return Policy Return goods for credit or exchange on the basi...

Page 19: ... 18 M4 Spring Lock Washer PLEASE CALL 19 13mm OD hose clip PLEASE CALL 20 M4 x 0 7 x 12L Cross screw PLEASE CALL 21 M4 x 0 7 x 25L Cross screw PLEASE CALL 22 Female M10 X 1 5 Knob PLEASE CALL 23 M6 x 1 0 x 30L Knob PLEASE CALL 24 M14 x 2 0 Nut PLEASE CALL 25 M8 x 1 25 x 16L Hex Flange bolt PLEASE CALL 26 M10 x 1 5 x 260L x 2S Socket head cap hex screw PLEASE CALL 27 M10 Wide washer PLEASE CALL 28 ...

Page 20: ...d 2 legs PLEASE CALL 17 GFCI with 6FT x L5 15P Female plug PLEASE CALL 18 Angle guide V370060 PART NAME PART NUMBER MAIN ASSEMBLY 1 Outer blade guard weldment Black PLEASE CALL 2 Plastic male 5 16 x male 5 16 barbed straight valve PLEASE CALL 3 12D 8d X 120L Reinforced water hose PLEASE CALL 4 12D 8d X 180L Reinforced water hose PLEASE CALL 5 12D 8d X 2430L Reinforced water hose PLEASE CALL 6 Spla...

Page 21: ...M10 x 1 5 Nylon Nut PLEASE CALL 19 M10 x 1 5 x 20L Wing screw PLEASE CALL 20 Cable clamp PLEASE CALL 21 M4 x 0 7 x 10L Cross screw PLEASE CALL 22 Safety pin with chain PLEASE CALL 23 6 inch Wheel assembly PLEASE CALL 24 Overflow plug assembly PLEASE CALL 25 Table assembly PLEASE CALL 26 Table support screw PLEASE CALL 27 Table support feet arrangement PLEASE CALL 28 20D x 10L M5 Rubber stop PLEASE...

Page 22: ...er PLEASE CALL 18 M4 Spring Lock Washer PLEASE CALL 19 13mm OD hose clip PLEASE CALL 20 M4 x 0 7 x 12L Cross screw PLEASE CALL 21 M4 x 0 7 x 25L Cross screw PLEASE CALL 22 Female M10 X 1 5 Knob PLEASE CALL 23 M6 x 1 0 x 30L Knob PLEASE CALL 24 M14 x 2 0 Nut PLEASE CALL 25 M8 x 1 25 x 16L Hex Flange bolt PLEASE CALL 26 M10 x 1 5 x 260L x 2S Socket head cap hex screw PLEASE CALL 27 M10 Wide washer P...

Page 23: ...Power plug PLEASE CALL 13 16AWG3C X 2M NEMA 5 15R Power cable PLEASE CALL 14 PG 11 Cable gland PLEASE CALL 15 PG 9B Power cable gland PLEASE CALL 16 M4 x 8 x 1T Teflon washer PLEASE CALL PART NAME PART NUMBER SWITCH BOX ASSEMBLY 1 Carriage B weldment Black PLEASE CALL 2 Concentric flat roller PLEASE CALL 3 Eccentric flat roller PLEASE CALL 4 Eccentric flat rolle PLEASE CALL 5 Slide handle with rub...

Page 24: ... GEORGIA USA 4963 SOUTH ROYAL ATLANTA DRIVE TUCKER GA 30084 ONTARIO CANADA 375 PIDO ROAD PETERBOROUGH ONTARIO K9J 6X7 CORPORATE OFFICE SO CALIFORNIA USA 4900 ZAMBRANO ST COMMERCE CA 90040 FAX 562 927 5561 562 928 3857 PHONE 800 969 5561 www pearlabrasive com ...

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