Pearl Abrasive VXRS RAIL SAW Owner'S/Operator'S Manual Download Page 3

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ii. GENERAL SAFETY RULES AND PRECAUTIONS

1. Know your power tool - read owner’s/operator’s manual carefully.  Learn its applications and limitations as

well as the specific potential hazards unique to this tool.

2. Keep guards in place - and in working order.

3. Ground all tools - if tools are equipped with three prong plug, it should be plugged into a three-hole electrical

receptacle.  If an adapter is used to accommodate a two-prong receptacle, the adapter lug must be attached

to a known ground.  Never remove the third prong.

4. Remove wrenches - Form a habit of checking to see that adjusting wrenches are removed from tool before

turning it “on”.

5. Keep work area clean.  Cluttered areas and benches invite accidents.

6. Do not use in dangerous environment.  Do not use power tools in damp or wet locations, or expose them to

rain.  Keep work area well lighted. Do not use tool in the presence of flammable liquids or gasses.

7. Keep children and visitors away.  All children and visitors should be kept at a safe distance from work area.

8. Make workshop childproof with padlocks, master switches or by removing starter keys.

9. Do not force tool. It will do the job better and be safer at the rate for which it was designed.

10. Use right tool.  Do not force tool or attachment to do a job for which it was not designed.

11. Wear proper apparel.  Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that may

get caught in moving parts.  Non-slip footwear is recommended.  Wear protective hair covering to contain

long hair.

12. 

Always  use  safety  glasses.

Wear  safety  glasses  (must  comply  with  ANSI  Z87.1)  at  all  times.    Everyday

eyeglasses only have impact resistant lenses; they are not safety glasses.  Use face or dust mask if cutting

operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.

13. Do not overreach.  Keep proper footing and balance at all times.

14. Maintain  tools  in  top  condition.    Keep  tools  sharp  and  clean  for  best  and  safest  performance.    Follow

instructions for lubricating and changing accessories.  Inspect tool cords periodically and if damaged, have

repaired by authorized service facility.

15. Disconnect tools.  When not in use, before servicing, and when changing accessories, such as blades, bits,

cutters.

16. Avoid accidental starting.  Make sure switch is in “off” position before plugging in power cord.

17. Use recommended accessories only.  Consult the owner’s manual for recommended accessories.  The use

of improper accessories may cause risk of injury to persons.

18.  Never  stand  on  tool.    Serious 

injury

could  occur  if  the  tool  is  tipped  or  if  the  cutting  tool  is  accidentally

contacted.  

19. Check  Damaged  Parts.    Before  further  use  of  the  tool,  a  guard  or  other  part  that  is  damaged  should  be

carefully  checked  to  ensure  that  it  will  operate  properly  and  perform  it’s  intended  function.    Check  for

alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions

that may affect it’s operation.  A guard or part that is damaged should be properly repaired or replaced.  

20. Never leave tool running unattended.  Turn power “off”. Do not leave tool until it comes to a complete stop.

Read all instructions. As with all machinery there are certain hazards involved with

operation and use of the machine.  The following basic safety precautions should be followed at all times to

reduce the risk of fire, electric shock and serious personal injury to you or others.  Keep these important

operating instructions with this product.

WARNING!

Summary of Contents for VXRS RAIL SAW

Page 1: ...mber of your Tile Saw on this Owner s Operator s Manual and on the Warranty Card The Warranty Card must be sent back with all the required pertinent information for the warranty to take effect Patents Pending Assembled in U S A Pearl Abrasive Co 2 1 rail SAW REV 1 serial number MODEL VXRS RAIL SAW Owner s OperatOr s Manual ...

Page 2: ...tallatiOn 9 xii water puMp installatiOn 10 xiii tHe rip guide 11 xiv Operating tHe saw 11 xv tHe Cutting table 13 xvi Cutting deptH 14 xvii CHOOse tHe rigHt blade 14 xviii eleCtriC MOtOr speCifiCatiOns 15 xix OptiOnal aCCessOries 16 xx dO s dOn ts fOr blades 17 xxi saw MaintenanCe 19 xxii water puMp MaintenanCe 22 xxiii trOublesHOOting 23 xxv warranty 27 xxvi replaCeMent parts list 29 xxvii VX10rs...

Page 3: ...ct resistant lenses they are not safety glasses Use face or dust mask if cutting operation is dusty and ear protectors plugs or muffs during extended periods of operation 13 Do not overreach Keep proper footing and balance at all times 14 Maintain tools in top condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Inspect t...

Page 4: ...edges 23 Guard against electric shock Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures 24 Outdoor use extension cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 25 Stay alert Watch what you are doing Use common sense Do not operate tool when you are tired 26 Drugs alcohol medication Do not op...

Page 5: ...ies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated are and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles iv SPECIFICATIONS The VX10RS professional rail saw is used for cutting floor tiles paving stones stairs larged sized natural stones and similar ma...

Page 6: ...ket a water control valve and splash guards ensure proper water flow during operation Powerful 1 1 2HP Direct Motor cuts larger materials Rubber Matted Cutting Table Sturdy Wheels for Easy Transport Position Lock Cutting Head Splash Guard reduces Water Waste Blade Capacity of 10 enhances Cutting Capacity Removable Exten sion Table adds extra workspace 10 ...

Page 7: ...a Unlock the wing nut Lift up the back side of the saw and slide the legs with wheels lock the wing nut b Go to the other side of the saw and unlock the wing nut Lift up the other side of the saw and insert the legs lock the wing nut Using the legs as handles tilt the saw diagonally and roll the saw on the wheels like a dolley a Loosen the knurled nuts securing the blade guard and remove the guard...

Page 8: ...ght in position Insert the second long bolt into the height adjustment slot and lock it tight in position Place the tension spring into position for height adjustment See figure 2 1 Install the side table and splash guard as shown in figure 3 to the side Fasten the screws respectively to the saw frame 1 Remove the water pump from the box and check that it is not damaged 2 Place the pump into the b...

Page 9: ...ht hand 4 Always turn off the saw before you leave the machine unattended 5 After the cutting operation is finished prevent accidental restarting of the saw by pushing the emergency stop from the switch bracket and unplugging the power cable A CUTTING AT CONSTANT DEPTH When cutting at constant depth the cutting head must be pulled against the workpiece Before you start cutting set the cutting head...

Page 10: ...or metal The saw uses diamond saw blades with diameters up to 10 Saw blades with larger diameters must not be installed on the saw Choose the correct type of saw blade for the material to be cut and the required cutting depth RECOMMENDATIONS It is recommended that a 15 amp circuit be used while operating this saw This will prevent possible power interruption or loss Always plug saw as close as pos...

Page 11: ...r before mounting blade Always use blades with the correct arbor shaft size Ensure that blade is mounted in the correct direction Secure the blade to the arbor with a wrench Use proper safety equipment when operating the saw Periodically check the blade for cracks or bond fatigue Always have a continuous flow of water on both sides of blade DONT S Do not operate the saw without safety guards in po...

Page 12: ...er i e fault current circuit breaker If the fault current circuit breaker cuts the power supply the machine must be inspected by an authorized dealer prior to use CLEANING AFTER EVERY USE OF THE MACHINE Remove dirty water from container Remove dirt and mud from the bottom of the container Rinse the immersion pump with fresh water to prevent water pump clogging from residual dirt AFTER WET CLEANING...

Page 13: ...ic motor of the pump will be damaged within a few minutes Please follow the steps listed below to clean the pump before operating the saw 1 Unscrew the pump filter 2 Remove the immersion pump from the water container 3 Clean the immersion pump 4 Loosen the fixing screws of the pump lid 5 Take the lid off the pump be careful not to damage the gasket located inside with a sharp object 6 Clean the pu...

Page 14: ...r Pump V370011 12 Cable Hose Spring Hanger V370012 13 Extension Table Lock Knob V370013 14 Side Extension Table V370014 15 Side Splash Guard V370015 16 Rear Rubber Cutting Table V370016 17 Splash Guard Wing Nut M6 V370017 18 Back Water Splash Guard V370018 19 Cable Hose Position Bracket V370019 20 Angle Adjustment Bolt M6X20 V370020 21 Rear Support Post Plate V370021 22 Angle Adjustment Knob V3700...

Page 15: ...t V370039 39 Motor Position Lock Knob V370040 40 Circuit Breaker V370041 41 Toggle Switch V370042 42 Switch Housing Control Panel V370043 43 Switch Housing Complete Set V370044 44 Cable Protective Rubber Sleeve V370045 45 Adjustment Guide Wheels 1 V370046 46 Cutting Height Adjustment Lock Knob V370047 47 Lock Nut M10 V370048 48 Power Cable 14AWG V370049 49 1 1 2 HP Motor V370050 50 Motor Mounting ...

Page 16: ...an Have the motor checked and replaced if necessary by a qualified technician Exert less pressure when cutting Use a saw blade which corresponds to the material being cut Have the electric system of the saw checked by a qualified technician Use a power cord extension cable of the rated length use a cable drum with cable fully extended Observe the electrical ratings of the machine and connect it on...

Page 17: ...ades Have bearings of the motor or the motor replaced Ensure optimum flow of cooling water Use appropriate type of saw blade Sharpen the diamond saw blade Return the saw blade to the manufacturer Use a suitable saw blade Sharpen the saw blade The arbor of the saw blade must be fitted with an appropriate adator ring Check the receiving flange and have it replaced if necessary Ensure an optimum flow...

Page 18: ...al invoice s 3 Freight charges must be assumed by sender 4 Returning goods are subject to a 15 handling charge to cover our cost of repacking and restocking All Prices are subject to change without notice Disclaimer Pearl Abrasive Co reserves the right to make changes or improvements on its products without incurring an additional obligation including any obligation to make corresponding changes o...

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Page 20: ...REYNOLDS BLVD NORCROSS GEORGIA 30093 ONTARIO CANADA 375 2 PIDO ROAD PETERBOROUGH ONTARIO K9J 6X7 CORPORATE OFFICE SO CALIFORNIA USA 4900 ZAMBRANO ST COMMERCE CA 90040 0031 562 927 5561 FAX 562 928 3857 Toll Free 800 969 5561 www pearlabrasive com ...

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