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xx. CARE AND MAINTENANCE

– 12 –

GENERAL RULES

Always clean the machine before maintenance/repair.

Before  cleaning/maintenance/repair,  the  machine

must be switched off with the main power key.

STEPS TO FOLLOW WHEN CLEANING

a.

Please do not use aggressive cleaners (i.e. containing 

solvents).    Do  not  use  high-pressure  water  jets,

aggressive detergents or solutions and liquids with a

temperature  exceeding  86°F  Use  a  fluff-free  cloth

only.

b.

Use a cloth which may be lightly moistened only for

removing  dust  and  dirt.  Hard  packed  dirt  can  be

removed with a soft brush.

c.

For the sake of safety, no water/cleaning liquid/vapor

may  penetrate  into  the  electric  motor,  connectors

/plugs,  switches,  etc.  Therefore  cover  all  apertures,

holes  in  the  housing,  connectors  or  plugs,  etc.  or

seal them with adhesive tape.

d.

Use  a  soft,  low-pressure  water  jet  and  a  brush  to

rinse  dirt  and  incrustations  away.  Be  particularly

careful  when  near  hazardous  parts  of  the  machine

(e.g.  switch,  motor).  Clean  the  motor  and  switches

only by wiping with a moist cloth.

e.

Do  not  "rinse"  the  bearings  of  the  drive  elements  to

prevent them from running dry. The ball bearings of

the machine are permanently lubricated.

f.

After  cleaning,  remove  all  covers  and  adhesive  tape

All screws/nuts which you may have loosened must

be tightened again.

g.

After wet cleaning, try the machine on a power outlet

which  is  equipped  with  a  power  breaker  (i.e.  fault

current  circuit  breaker).  If  the  fault  current  circuit

breaker cuts the power supply, the machine must be

inspected by an authorized dealer prior to use.

CLEANING

AFTER EVERY USE OF THE MACHINE:

Remove dirty water from container.

Remove  dirt  and  mud  from  the  bottom  of  the

container.

Rinse  the  immersion  pump  with  fresh  water  to

prevent water pump clogging from residual dirt.

AFTER WET CLEANING AND BEFORE

USING THE MACHINE AGAIN:

Connect  the  machine  to  an  electric  power  outlet

equipped with a "GFCI” safety power breaker.  If the

safety  power  breaker  cuts  off  the  electrical  power

supply, do not try to operate the machine but have it

checked by an authorized dealer first.

BEFORE & AFTER A

PROLONGED TIME

BEFORE NOT USING THE MACHINE FOR A

PROLONGED PERIOD OF TIME:

Clean  and  lubricate  all  movable  parts.  DO  NOT

GREASE THE GUIDE RAILS.

AFTER NOT USING THE MACHINE FOR A

PROLONGED PERIOD OF TIME:

Check that the legs are safely fixed.

Check that all screw joints and nuts are fixed.

Check that the roller table is in its guides and that it

easily moves to and fro.

With the saw blade removed, switch on the motor for

an instant and switch it off again.  If the motor does

not  run,  have  the  machine  inspected  by  a  qualified

electrician.

Check that the immersion pump works properly. Turn

on the cooling water tap and switch the machine on.

If the pump does not give any water or only a little,

switch  the  machine  off  at  once.  Clean  the  pump,  or

replace if necessary.

For your safety before

performing any maintenance on the saw, turn off

the power switch and unplug the power cord. 

WARNING!

Summary of Contents for VXRS RAIL SAW

Page 1: ...mber of your Tile Saw on this Owner s Operator s Manual and on the Warranty Card The Warranty Card must be sent back with all the required pertinent information for the warranty to take effect Patents Pending Assembled in U S A Pearl Abrasive Co 2 1 rail SAW REV 1 serial number MODEL VXRS RAIL SAW Owner s OperatOr s Manual ...

Page 2: ...tallatiOn 9 xii water puMp installatiOn 10 xiii tHe rip guide 11 xiv Operating tHe saw 11 xv tHe Cutting table 13 xvi Cutting deptH 14 xvii CHOOse tHe rigHt blade 14 xviii eleCtriC MOtOr speCifiCatiOns 15 xix OptiOnal aCCessOries 16 xx dO s dOn ts fOr blades 17 xxi saw MaintenanCe 19 xxii water puMp MaintenanCe 22 xxiii trOublesHOOting 23 xxv warranty 27 xxvi replaCeMent parts list 29 xxvii VX10rs...

Page 3: ...ct resistant lenses they are not safety glasses Use face or dust mask if cutting operation is dusty and ear protectors plugs or muffs during extended periods of operation 13 Do not overreach Keep proper footing and balance at all times 14 Maintain tools in top condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories Inspect t...

Page 4: ...edges 23 Guard against electric shock Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures 24 Outdoor use extension cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 25 Stay alert Watch what you are doing Use common sense Do not operate tool when you are tired 26 Drugs alcohol medication Do not op...

Page 5: ...ies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated are and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles iv SPECIFICATIONS The VX10RS professional rail saw is used for cutting floor tiles paving stones stairs larged sized natural stones and similar ma...

Page 6: ...ket a water control valve and splash guards ensure proper water flow during operation Powerful 1 1 2HP Direct Motor cuts larger materials Rubber Matted Cutting Table Sturdy Wheels for Easy Transport Position Lock Cutting Head Splash Guard reduces Water Waste Blade Capacity of 10 enhances Cutting Capacity Removable Exten sion Table adds extra workspace 10 ...

Page 7: ...a Unlock the wing nut Lift up the back side of the saw and slide the legs with wheels lock the wing nut b Go to the other side of the saw and unlock the wing nut Lift up the other side of the saw and insert the legs lock the wing nut Using the legs as handles tilt the saw diagonally and roll the saw on the wheels like a dolley a Loosen the knurled nuts securing the blade guard and remove the guard...

Page 8: ...ght in position Insert the second long bolt into the height adjustment slot and lock it tight in position Place the tension spring into position for height adjustment See figure 2 1 Install the side table and splash guard as shown in figure 3 to the side Fasten the screws respectively to the saw frame 1 Remove the water pump from the box and check that it is not damaged 2 Place the pump into the b...

Page 9: ...ht hand 4 Always turn off the saw before you leave the machine unattended 5 After the cutting operation is finished prevent accidental restarting of the saw by pushing the emergency stop from the switch bracket and unplugging the power cable A CUTTING AT CONSTANT DEPTH When cutting at constant depth the cutting head must be pulled against the workpiece Before you start cutting set the cutting head...

Page 10: ...or metal The saw uses diamond saw blades with diameters up to 10 Saw blades with larger diameters must not be installed on the saw Choose the correct type of saw blade for the material to be cut and the required cutting depth RECOMMENDATIONS It is recommended that a 15 amp circuit be used while operating this saw This will prevent possible power interruption or loss Always plug saw as close as pos...

Page 11: ...r before mounting blade Always use blades with the correct arbor shaft size Ensure that blade is mounted in the correct direction Secure the blade to the arbor with a wrench Use proper safety equipment when operating the saw Periodically check the blade for cracks or bond fatigue Always have a continuous flow of water on both sides of blade DONT S Do not operate the saw without safety guards in po...

Page 12: ...er i e fault current circuit breaker If the fault current circuit breaker cuts the power supply the machine must be inspected by an authorized dealer prior to use CLEANING AFTER EVERY USE OF THE MACHINE Remove dirty water from container Remove dirt and mud from the bottom of the container Rinse the immersion pump with fresh water to prevent water pump clogging from residual dirt AFTER WET CLEANING...

Page 13: ...ic motor of the pump will be damaged within a few minutes Please follow the steps listed below to clean the pump before operating the saw 1 Unscrew the pump filter 2 Remove the immersion pump from the water container 3 Clean the immersion pump 4 Loosen the fixing screws of the pump lid 5 Take the lid off the pump be careful not to damage the gasket located inside with a sharp object 6 Clean the pu...

Page 14: ...r Pump V370011 12 Cable Hose Spring Hanger V370012 13 Extension Table Lock Knob V370013 14 Side Extension Table V370014 15 Side Splash Guard V370015 16 Rear Rubber Cutting Table V370016 17 Splash Guard Wing Nut M6 V370017 18 Back Water Splash Guard V370018 19 Cable Hose Position Bracket V370019 20 Angle Adjustment Bolt M6X20 V370020 21 Rear Support Post Plate V370021 22 Angle Adjustment Knob V3700...

Page 15: ...t V370039 39 Motor Position Lock Knob V370040 40 Circuit Breaker V370041 41 Toggle Switch V370042 42 Switch Housing Control Panel V370043 43 Switch Housing Complete Set V370044 44 Cable Protective Rubber Sleeve V370045 45 Adjustment Guide Wheels 1 V370046 46 Cutting Height Adjustment Lock Knob V370047 47 Lock Nut M10 V370048 48 Power Cable 14AWG V370049 49 1 1 2 HP Motor V370050 50 Motor Mounting ...

Page 16: ...an Have the motor checked and replaced if necessary by a qualified technician Exert less pressure when cutting Use a saw blade which corresponds to the material being cut Have the electric system of the saw checked by a qualified technician Use a power cord extension cable of the rated length use a cable drum with cable fully extended Observe the electrical ratings of the machine and connect it on...

Page 17: ...ades Have bearings of the motor or the motor replaced Ensure optimum flow of cooling water Use appropriate type of saw blade Sharpen the diamond saw blade Return the saw blade to the manufacturer Use a suitable saw blade Sharpen the saw blade The arbor of the saw blade must be fitted with an appropriate adator ring Check the receiving flange and have it replaced if necessary Ensure an optimum flow...

Page 18: ...al invoice s 3 Freight charges must be assumed by sender 4 Returning goods are subject to a 15 handling charge to cover our cost of repacking and restocking All Prices are subject to change without notice Disclaimer Pearl Abrasive Co reserves the right to make changes or improvements on its products without incurring an additional obligation including any obligation to make corresponding changes o...

Page 19: ... 19 ...

Page 20: ...REYNOLDS BLVD NORCROSS GEORGIA 30093 ONTARIO CANADA 375 2 PIDO ROAD PETERBOROUGH ONTARIO K9J 6X7 CORPORATE OFFICE SO CALIFORNIA USA 4900 ZAMBRANO ST COMMERCE CA 90040 0031 562 927 5561 FAX 562 928 3857 Toll Free 800 969 5561 www pearlabrasive com ...

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