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ICP

 FORCE SENSOR OPERATION MANUAL 

 

 2 

 

Figure 3 - Series 200 ICP

 

Impact Sensor

 

 
Polyimide  film  tape  covers  the  cap  surface  to  reduce  high 
frequency  ringing  associated  with  metal-to-metal  impacts.  
Internal  mounting  holes  with  uniform  10-32  threads  are 
prepared on each end of the sensor in the smaller models.  Two 
Model  081B05-mounting  studs  (M081B05  for  metric 
installation)  are  supplied.  Larger  ICP®  Models  200C20  and 
200C50,  as  well  as  charge  mode  model  210B50,  have  ¼-28 
mounting provisions and are supplied with ¼-28 stud both ends 
as well as a 1/4-28 to M6x1.0 for metric mounting. 
 
Versions  offering  full-scale  measurement  ranges  of  10  lb  to 
5000 lb compression (45 to 22kN) tension are available.  For 
higher ranges, consider the dedicated ring, link, or impact style 
sensor configurations.  
 
Applications include drop testing, machinery studies, punching 
and forming operations, tensile testing, fatigue testing, fracture 
analysis, and materials testing. 
 

RINGS 

Series 201B to 207C Ring Sensors are designed to measure 
compression forces from a fraction of a lb(N) to 100,000 lbs 
(to 444.8k N).   
 
Each sensor is provided with a calibration certificate reflecting 
the  sensitivity  of  the  sensor  when  calibrated  with  a  PCB 
supplied Beryllium Copper (BeCU)mounting stud. In the event 
a customer is going to install the sensor in a fixture without a 
mounting  stud  or  with  a  stud  of  a  stiffer  material  than  the 
supplied  BeCu  stud,  the  sensor  sensitivity  will  be  slightly 
different.   
 
Refer to 

Section 3

 for recommended force ring mounting and 

preload requirements. 
 
Figure  4  outlines  some  possible  mounting  configurations  to 
which the ring series may be installed 
 
 

 

 

Figure 4 - Series 201 to 207 ICP

® 

Ring Force Sensor 

Possible Installation Methods  

 
 

 
 
GENERAL PURPOSE - RADIAL 

Model 208C01-C05 General  Purpose Sensors are designed to 
measure  compression  and  impact  forces  from  a  fraction  of  a 
lb(N)  to  5,000  lbs  (to  22.24  kN).    Tension  forces  can  be 
measured  to  500  lbs  (2.224  kN).    Model  084A03,  a  supplied 
convex, stainless steel cap with integral 10-32 mounting stud, 
converts this tension/compression model to a sensor capable of 
impact  measurements.    Polyimide  film  tape  covers  the  cap 
surface to reduce high frequency ringing associated with metal-
to-metal impacts. 

 
GENERAL PURPOSE - AXIAL 

Models 208A11-A15  Axial Sensors provide performance and 
specifications  similar  to  the  Model  208C  Sensors.    These 
sensors  are  designed  primarily  to  measure  compression  and 
impact forces from a few pounds(N) to 5,000 lbs (to 22.24 kN). 
Tensile forces can be measured to 500 lbs (2.224 kN).  The 10-
32 axial electrical connector orientation associated  with these 
sensors makes them ideal for installations where radial space is 
restricted or where physical connector damage may occur due 
to  the  nature  of  the  specific  application.    The  M7  x  0.75-6g 
mounting threads (all models) may be installed directly into a 
test structure so that the 10-32 electrical connector exits from 
the  opposite  side  of  the  mounting  fixture.  This  helps  prevent 
potential  damage  during  drop  test  applications.    This  version 
also uses the Model 084A03 cap for impact measurements. 
 
Figure  5  outlines  some  possible  mounting  configurations  to 
which the ring series may be installed 

 
 
 

Summary of Contents for M209C11

Page 1: ...2 2 lb comp 1 lb tension 2200 Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fa...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...tallation outline drawing and specification sheet at the back of this manual for details and dimensions of the particular sensor model number s purchased The following pages give a brief description o...

Page 7: ...ring mounting and preload requirements Figure 4 outlines some possible mounting configurations to which the ring series may be installed Figure 4 Series 201 to 207 ICP Ring Force Sensor Possible Inst...

Page 8: ...simultaneously measuring force in three 3 orthogonal directions X Y and Z Internally three sets of quartz crystals are cut oriented and preloaded so the maximum output from the crystal cut for the spe...

Page 9: ...eturning the sensor to PCB for recalibration Figure 8 SERIES 3 COMPONENT TRIAX FORCE SENSORS PENETRATION Penetration style sensors are similar to the axial models but are specifically designed for com...

Page 10: ...t facing or surface grinding Surface flatness should be held to within 0 001 TIR over the entire mating surface When mounting sensors between two plates care should be taken to assure mounting surface...

Page 11: ...he left in Figure 13 part of the force between the two structures is shunted through the mounting stud The amount of force shunted is dependent on the stud material but may be up to 5 of the total for...

Page 12: ...ce the installer can monitor the sensor output voltage directly for correct preloading Monitor the output from the Z axis connector when preloading 3 component type sensors These sensors require a pre...

Page 13: ...eters depending on the frequency of interest It is necessary to supply the sensor with a 2 to 20 mA constant current at 20 to 30 VDC through a current regulating diode or equivalent circuit contained...

Page 14: ...ant in the system For this reason the readout device as well as the signal conditioner must be DC coupled Figure 16 Characteristic Discharge Time Constant Curve The discharge time constant represents...

Page 15: ...urned to the factory for servicing in the event of serious malfunction Observe the following precautions in using the sensor A Do not exceed the maximum load levels for the force sensor see specificat...

Page 16: ...Stainless Steel Sealing Hermetic Hermetic Electrical Connector 10 32 Coaxial Jack 10 32 Coaxial Jack Electrical Connection Position Side Side Mounting Thread 10 32 Female No Metric Equivalent All spe...

Page 17: ......

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