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ICP

 FORCE SENSOR OPERATION MANUAL 

 

 8 

For best results, the applied force should be distributed evenly 
over the contact surface of the sensor.  Care should be taken to 
limit  the  bending  moment  induced  into  the  sensor  by  edge 
loading or off-axis loading of the sensor.  This is accomplished 
by  applying  a  force  to  the  sensor  as  close  as  possible  to  the 
center  of  the  sensor.    In  the  event  sensor  is  to  be  installed  to 
measure a unit under test with a much larger area than that of 
the sensing surface of sensor, such as a large metal plate, it may 
be necessary to use an arrangement of two to four sensors in a 
measuring  platform.    Independent  sensor  output  can  be 
monitored  or  the  sensors  can  be  connected  electrically  in 
parallel to measure the resulting summed forces when used in a 
multiple sensor type arrangement. 
 

TYPICAL ICP

 SYSTEM CONFIGURATION 

Sensors with built-in ICP

 circuitry require a constant-current 

excitation  voltage  for  operation.    The  enclosed  specification 
sheet provides specific power requirements.  Required supply 
voltage is normally 20 to 30 VDC, while the constant current 
required ranges from 2 to 20 mA. 
 
PCB standard battery-powered signal conditioners are factory 
set  at  2  mA  and  may  be  used  to  adequately  drive  a  5.5  kHz 
signal  using a typical PCB 29 pF/ft. cable to a desired 5-Volt 
full scale output, or about 175 feet (53 meters).  PCB line signal 
supplies are factory set at 4 mA (and adjustable from 2 to 20 
mA), enabling signals to be transmitted over hundreds of feet 
(meters), depending on the frequency of interest. 
 
It is necessary to supply the sensor with a 2 to 20 mA constant 
current at +20 to +30 VDC through a current-regulating diode 
or equivalent circuit, contained in all PCB signal conditioners.  
See  Guide  G-0001B  for  powering  and  signal  conditioning 
information pertaining to all ICP

 instrumentation. 

 
Most of the line powered signal conditioners manufactured by 
PCB  have  an  adjustable  current  feature  allowing  a  choice  of 
input currents  from 2 to 20 mA.   In  general, for lowest  noise 
(best  resolution),  choose  the  lower  current  ranges.    When 
driving  long  cables  (to  several  thousand  feet(meters)),  use 
higher  current,  up  to  20  mA  maximum.    Consult  a  factory 
applications engineer or local distributor to determine if higher 
current settings are required.   
 
For  sensor  operation,  connect  the  sensor  to  the  signal 
conditioner as shown in the typical ICP

 sensor systems below.  

Compete system operation requires the connection of the force 
sensor  to  a  signal  conditioner,  then  to  a  readout  device 
(oscilloscope, meter, recorder, or A-to-D board) or to a readout 
device  with  built-in  ICP

  sensor  excitation.    Insert  the  cable 

center  pin  into  the  sensor  electrical  receptacle.    Tighten  the 
coaxial cable to the sensor by turning the cable nut by hand to 
ensure  good  electrical  contact.   

Do  not  spin  the  sensor  onto 

the cable

 as this will fatigue the electrical center pin resulting 

in an intermittent connector or damaged cable.    
 

 

 

 

 

Figure 15 - Typical ICP

 System Configurations 

 
 

6.0   POLARITY 

 
Compressive  forces  upon  an  ICP

  force  sensor  produce  a 

positive-going  voltage  output.    Tensile  forces  produce  a 
negative-going voltage output.  Sensors with reversed polarity 
are available upon request. 

Summary of Contents for M209C11

Page 1: ...2 2 lb comp 1 lb tension 2200 Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fa...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...tallation outline drawing and specification sheet at the back of this manual for details and dimensions of the particular sensor model number s purchased The following pages give a brief description o...

Page 7: ...ring mounting and preload requirements Figure 4 outlines some possible mounting configurations to which the ring series may be installed Figure 4 Series 201 to 207 ICP Ring Force Sensor Possible Inst...

Page 8: ...simultaneously measuring force in three 3 orthogonal directions X Y and Z Internally three sets of quartz crystals are cut oriented and preloaded so the maximum output from the crystal cut for the spe...

Page 9: ...eturning the sensor to PCB for recalibration Figure 8 SERIES 3 COMPONENT TRIAX FORCE SENSORS PENETRATION Penetration style sensors are similar to the axial models but are specifically designed for com...

Page 10: ...t facing or surface grinding Surface flatness should be held to within 0 001 TIR over the entire mating surface When mounting sensors between two plates care should be taken to assure mounting surface...

Page 11: ...he left in Figure 13 part of the force between the two structures is shunted through the mounting stud The amount of force shunted is dependent on the stud material but may be up to 5 of the total for...

Page 12: ...ce the installer can monitor the sensor output voltage directly for correct preloading Monitor the output from the Z axis connector when preloading 3 component type sensors These sensors require a pre...

Page 13: ...eters depending on the frequency of interest It is necessary to supply the sensor with a 2 to 20 mA constant current at 20 to 30 VDC through a current regulating diode or equivalent circuit contained...

Page 14: ...ant in the system For this reason the readout device as well as the signal conditioner must be DC coupled Figure 16 Characteristic Discharge Time Constant Curve The discharge time constant represents...

Page 15: ...urned to the factory for servicing in the event of serious malfunction Observe the following precautions in using the sensor A Do not exceed the maximum load levels for the force sensor see specificat...

Page 16: ...Stainless Steel Sealing Hermetic Hermetic Electrical Connector 10 32 Coaxial Jack 10 32 Coaxial Jack Electrical Connection Position Side Side Mounting Thread 10 32 Female No Metric Equivalent All spe...

Page 17: ......

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