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ICP

 FORCE SENSOR OPERATION MANUAL 

 

 8 

For best results, the applied force should be distributed evenly 
over the contact surface of the sensor.  Care should be taken to 
limit  the  bending  moment  induced  into  the  sensor  by  edge 
loading or off-axis loading of the sensor.  This is accomplished 
by  applying  a  force  to  the  sensor  as  close  as  possible  to  the 
center  of  the  sensor.    In  the  event  sensor  is  to  be  installed  to 
measure a unit under test with a much larger area than that of 
the sensing surface of sensor, such as a large metal plate, it may 
be necessary to use an arrangement of two to four sensors in a 
measuring  platform.    Independent  sensor  output  can  be 
monitored  or  the  sensors  can  be  connected  electrically  in 
parallel to measure the resulting summed forces when used in a 
multiple sensor type arrangement. 
 

TYPICAL ICP

 SYSTEM CONFIGURATION 

Sensors with built-in ICP

 circuitry require a constant-current 

excitation  voltage  for  operation.    The  enclosed  specification 
sheet provides specific power requirements.  Required supply 
voltage is normally 20 to 30 VDC, while the constant current 
required ranges from 2 to 20 mA. 
 
PCB standard battery-powered signal conditioners are factory 
set  at  2  mA  and  may  be  used  to  adequately  drive  a  5.5  kHz 
signal  using a typical PCB 29 pF/ft. cable to a desired 5-Volt 
full scale output, or about 175 feet (53 meters).  PCB line signal 
supplies are factory set at 4 mA (and adjustable from 2 to 20 
mA), enabling signals to be transmitted over hundreds of feet 
(meters), depending on the frequency of interest. 
 
It is necessary to supply the sensor with a 2 to 20 mA constant 
current at +20 to +30 VDC through a current-regulating diode 
or equivalent circuit, contained in all PCB signal conditioners.  
See  Guide  G-0001B  for  powering  and  signal  conditioning 
information pertaining to all ICP

 instrumentation. 

 
Most of the line powered signal conditioners manufactured by 
PCB  have  an  adjustable  current  feature  allowing  a  choice  of 
input currents  from 2 to 20 mA.   In  general, for lowest  noise 
(best  resolution),  choose  the  lower  current  ranges.    When 
driving  long  cables  (to  several  thousand  feet(meters)),  use 
higher  current,  up  to  20  mA  maximum.    Consult  a  factory 
applications engineer or local distributor to determine if higher 
current settings are required.   
 
For  sensor  operation,  connect  the  sensor  to  the  signal 
conditioner as shown in the typical ICP

 sensor systems below.  

Compete system operation requires the connection of the force 
sensor  to  a  signal  conditioner,  then  to  a  readout  device 
(oscilloscope, meter, recorder, or A-to-D board) or to a readout 
device  with  built-in  ICP

  sensor  excitation.    Insert  the  cable 

center  pin  into  the  sensor  electrical  receptacle.    Tighten  the 
coaxial cable to the sensor by turning the cable nut by hand to 
ensure  good  electrical  contact.   

Do  not  spin  the  sensor  onto 

the cable

 as this will fatigue the electrical center pin resulting 

in an intermittent connector or damaged cable.    
 

 

 

 

 

Figure 15 - Typical ICP

 System Configurations 

 
 

6.0   POLARITY 

 
Compressive  forces  upon  an  ICP

  force  sensor  produce  a 

positive-going  voltage  output.    Tensile  forces  produce  a 
negative-going voltage output.  Sensors with reversed polarity 
are available upon request. 

Summary of Contents for 204C

Page 1: ...lb comp 0 12 mV lb Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fax 716 684 0987 E mail info pcb com Web www pcb com ...

Page 2: ...ialized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For more information contact your local PCB Piezotronics distributor sales representative or factory customer service representative Returning Equipment If factory repair is required our representatives ...

Page 3: ...ation on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety precautions to avoid personal contact with this voltage This symbol on the unit indicates that the user should refer to the operating instructions located in the manual This symbol indicates safety ea...

Page 4: ...E 住房 O O O O O O PCB板 X O O O O O 电气连接器 O O O O O O 压电晶体 X O O O O O 环氧 O O O O O O 铁氟龙 O O O O O O 电子 O O O O O O 厚膜基板 O O X O O O 电线 O O O O O O 电缆 X O O O O O 塑料 O O O O O O 焊接 X O O O O O 铜合金 黄铜 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 铅是欧洲RoHS指令2011 65 EU附件三和附件四目前由于允许的豁免 CHINA RoHS COMPLIANCE ...

Page 5: ... O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X Indicates that said hazardous substance contained in at least one of t...

Page 6: ...stallation outline drawing and specification sheet at the back of this manual for details and dimensions of the particular sensor model number s purchased The following pages give a brief description of the various sensor series available recommended mounting procedures operation and recommended calibration In addition to PCB s line of ICP sensors each ICP sensor series outlined has corresponding ...

Page 7: ...e ring mounting and preload requirements Figure 4 outlines some possible mounting configurations to which the ring series may be installed Figure 4 Series 201 to 207 ICP Ring Force Sensor Possible Installation Methods GENERAL PURPOSE RADIAL Model 208C01 C05 General Purpose Sensors are designed to measure compression and impact forces from a fraction of a lb N to 5 000 lbs to 22 24 kN Tension force...

Page 8: ... simultaneously measuring force in three 3 orthogonal directions X Y and Z Internally three sets of quartz crystals are cut oriented and preloaded so the maximum output from the crystal cut for the specific plane is obtained when a force is applied axially to the specific x y or z plane Sensor output from loads applied in the alternate transverse planes considered channel cross talk is negligible ...

Page 9: ...returning the sensor to PCB for recalibration Figure 8 SERIES 3 COMPONENT TRIAX FORCE SENSORS PENETRATION Penetration style sensors are similar to the axial models but are specifically designed for compression and impact force measurements in materials testing applications Smooth cylindrical housings and curved impact caps avoid cutting through specimens This enables measurements to be taken to de...

Page 10: ...ot facing or surface grinding Surface flatness should be held to within 0 001 TIR over the entire mating surface When mounting sensors between two plates care should be taken to assure mounting surfaces are flat and parallel Non parallel surfaces could place unwanted stress on internal components leading to premature sensor failure The protective cap should remain on the electrical connector durin...

Page 11: ...the left in Figure 13 part of the force between the two structures is shunted through the mounting stud The amount of force shunted is dependent on the stud material but may be up to 5 of the total force for the beryllium copper stud supplied with the sensor and up to 50 for steel studs This typical installation setup is used by PCB during standard calibrations of force ring models 201B01 through ...

Page 12: ...ice the installer can monitor the sensor output voltage directly for correct preloading Monitor the output from the Z axis connector when preloading 3 component type sensors These sensors require a preload in the Z axis that is 10 times their shear range Some models require this to be accomplished in steps not to exceed the usable voltage To prevent clipping of the signal increments should not exc...

Page 13: ...meters depending on the frequency of interest It is necessary to supply the sensor with a 2 to 20 mA constant current at 20 to 30 VDC through a current regulating diode or equivalent circuit contained in all PCB signal conditioners See Guide G 0001B for powering and signal conditioning information pertaining to all ICP instrumentation Most of the line powered signal conditioners manufactured by PC...

Page 14: ...tant in the system For this reason the readout device as well as the signal conditioner must be DC coupled Figure 16 Characteristic Discharge Time Constant Curve The discharge time constant represents the decay rate of an input signal One DTC represents the amount of time taken for the signal to decay to 37 of the initial peak value As illustrated in Figure 16 this is an exponential decay Approxim...

Page 15: ...turned to the factory for servicing in the event of serious malfunction Observe the following precautions in using the sensor A Do not exceed the maximum load levels for the force sensor see specification sheet B Do not subject the sensor to temperatures exceeding that of the specification normally 250 F 121 C C Do not apply voltage to the sensor without current limiting diodes or other current pr...

Page 16: ...s Steel Sealing Hermetic Hermetic Electrical Connector 10 32 Coaxial Jack 10 32 Coaxial Jack Electrical Connection Position Side Side All specifications are at room temperature unless otherwise specified In the interest of constant product improvement we reserve the right to change specifications without notice ICP is a registered trademark of PCB Group Inc OPTIONAL VERSIONS Optional versions have...

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