MAP Check 9000
User Manual
EN
PBI-220047-F
01/2008
O N T H E Q U A L I T Y L I N E
Page 1: ...MAP Check 9000 User Manual EN PBI 220047 F 01 2008 O N T H E Q U A L I T Y L I N E...
Page 2: ...T PBI 220047 F 01 2008 MAP Check 9000 User Manual Your local distributor PBI Dansensor A S R nnedevej 18 DK 4100 Ringsted Denmark Tlf 57 66 00 88 Fax 57 66 00 99 E mail support pbi dansensor com Inter...
Page 3: ...PBI 220047 F 01 2008 COPYRIGHT PBI Dansensor A S MAP Check 9000 User Manual 2...
Page 4: ...nal manual start and stop of measurement 12 4 5 Setting alarm limits 13 4 6 Display of sensor flow information 13 4 7 Flow alarm 13 4 8 Submenus 14 4 9 Setting alarm relays status relay and pump contr...
Page 5: ...dual Alarm 1 and Alarm 2 for each channel 26 7 2 MAP Con 9000 Proportional Flow Pressure Controller 26 7 2 1 P F C P P C menu 27 7 3 Current output Voltage output 28 7 4 CAN bus controller 28 8 Error...
Page 6: ...measuring gas flow or other major errors MAP Check 9000 has been specially developed for incorporation in soldering machines etc where monitoring of the O2 concentration forms a vital part of the pro...
Page 7: ...PBI 220047 F 01 2008 COPYRIGHT PBI Dansensor A S 1 Introduction MAP Check 9000 User Manual 6 Fig 1 PBI Dansensor MAP Check 900X 1 4 analyser Fig 2 PBI Dansensor MAP Check 900X 2 analyser...
Page 8: ...eparation 2 user programmable alarm limits for O2 content RS232C serial output for connection of PC Calibration by means of up to four calibration gases plus atmospheric air 20 946 O2 Supplied as a de...
Page 9: ...here is a free space at the ventilation holes on the side and at the fan at the back of MAP Check 9000 MAP Check PFC must not be used for enriched oxygen above 22 as this may involve a risk of explosi...
Page 10: ...ains voltage Mains fuse RS232C port for serial communication with PC etc ST1 ST2 Gas in Gas out Rating plate ST1 1 2 Pump control signal 10 32VDC input for external pump control 3 4 O2 alarm 1 relay M...
Page 11: ...cation with PC etc ST1 ST2 Gas in Gas out Regulated gas in Regulated gas out ST1 1 2 Pump control signal 10 32VDC input for external pump control 3 4 O2 alarm 1 relay Max 48V 1A 5 6 O2 alarm 2 relay M...
Page 12: ...p period If MAP Check 9000 has only been switched off for a short while the warm up time is reduced The minimum warm up time is 3 minutes The remaining warm up time in minutes is shown in the display...
Page 13: ...bination of the two If external pump control alone has been selected the key is inactive If one of the other two settings has been selected the pump can be started and stopped by means of the key 1 Pr...
Page 14: ...A1C1 Press or to select C1 C2 or C3 for channels 1 2 or 3 respectively 4 6 Display of sensor flow information Press and FLO will be shown in the display followed by the current sensor flow value in ml...
Page 15: ...the submenus The setup menu set The diagnostics menu Dia and The calibration menu cal Regardless of the currently active menu the device will return to reading of current O2 if no key is activated for...
Page 16: ...hown in the display 2 Select the required value by means of and Press for approx three seconds for continuous display of the selected value The value will be shown until is pressed again EMF 165 0 Cur...
Page 17: ...ut the alarm is not displayed 4 5 6 7 High O concentration alarm inverted Open relay switch Alarm Low O concentration alarm inverted Open relay switch Alarm High O concentration alarm Closed relay swi...
Page 18: ...rement in the low ppm area MAP Check 9000 units intended for output in the low ppm area can easily be set so that they only output O2 in the percentage range If an MAP Check 9000 intended for display...
Page 19: ...t can be changed from 0 to 1 but the unit will not inform you about the missing current output CAN bus The second digit indicates whether MAP Check 9000 is equipped with a CAN bus controller MAP Check...
Page 20: ...a menu diagnostics as the first menu item reg f Regulation flow where the current regulation flow can be read MAP Check PFC is set up in the following way PA 2 digit 4 0 normal MAP Check PA 2 digit 4...
Page 21: ...o with O2 but in order to extend the value range they are entered as 02 values which allows the gain to be entered as a factor in the range 0 01 to 999900 0 0 01ppm 99 99 The reason why there is both...
Page 22: ...e forth called S REF offers information about the health of the O2 sensor To measure the parameter perform the following procedure 1 Ensure the gas supply over the next few minutes is constant in oxyg...
Page 23: ...of 20 946 the device is calibrated by means of the required calibration gases See below Apart from calibration by means of 20 946 O2 it is recommended to calibrate the MAP Check 9000 by means of at l...
Page 24: ...yed 6 Press and the value for the first calibration gas cal1 is displayed Calibration gas No 1 is reserved for calibration with 20 946 atmospheric air and cannot be changed Select this setting in orde...
Page 25: ...not possible to set all values to zero If you try to do so ti 1 is automatically set to 10 seconds When you switch to a new channel flushing will always be carried out for del seconds prio Channel 1...
Page 26: ...ted pa 1 xxx2 the measuring method Automatic scanning is solely started and stopped by external control signals 7 1 4 Manual and external start stop of measuring function If manual and external start...
Page 27: ...peration with or without by pass valve has been selected in PA 3 in the setup menu In the following operation with by pass valve has been selected The submenus are the same whether P F C or P P C has...
Page 28: ...min regulation values Entered as lo Hi xx values These two values allow you to fix absolute limits for upward and downward regulation of the flow g up g dn Flow regulation gain The speed at which the...
Page 29: ...to 20mA 10V Only one of the parameters CU 0 and CU 4 can be set the other one is displayed as If identical values are entered for the 0 and 20mA or the 4 and 20mA values er 1 is displayed When configu...
Page 30: ...as occurred while reading writing setup values to the FLASH 30 31 Possible hardware error Mains supply line failure signal error 32 33 Errors in connection with setting up extra equipment errors in Pa...
Page 31: ...r Setting O2 output on page 17 The display shows er 4 An attempt has been made to change calibration gas No 1 20 946 O2 This gas is reserved for atmospheric air Select one of the other calibration gas...
Page 32: ...ues for min and max flow flo l and flo h have been reset to factory setting and stored in the FLASH Check the values in the setup menu The display shows er 13 Errors in the pa 1 and pa 2 setup values...
Page 33: ...troller 1 Install CAN controller before setting pa 3 digit no 2 to 1 2 If this error occurs during start up and a CAN controller has been installed switch MAP Check 9000 off and on again If the error...
Page 34: ...3 Cannot reach stable temperature Fluctuates by more than 5 C Switch off MAP Check 9000 wait for ten seconds and switch it on again If an error is still indicated MAP Check 9000 must be returned for r...
Page 35: ...0125 Filter active coal for 5 3 5 3 mm connection qty 1 PBI 970275 Filter active coal for 5 3 6 4 mm connection qty 1 PBI 970278 Dust filter for 5 3 5 3 mm connection qty 1 PBI 970288 Kit filter activ...
Page 36: ...mm qty 1 PBI 200026 Measuring gas filter internal qty 1 PBI 220098 Pump qty 1 PBI 220104 O2 sensor qty 1 PBI 220107 Fitting for measuring gas hose 5 3mm 1 8NPTF qty 1 PBI 970280 For MAP Check 9001 2 F...
Page 37: ...cup 5 3 5 3 ser cpl PBI 240029 Filter housing 5 3 6 4 mm qty 1 PBI 200025 Filter housing 5 3 5 3 mm qty 1 PBI 200026 Measuring gas filter internal qty 1 PBI 220098 Pump qty 1 PBI 220104 Fitting for m...
Page 38: ...I 210648 Filter insert 5m qty 10 PBI 210670 Filter active coal 7ml 5 3mm qty 1 PBI 220096 Filter insert active coal qty 10 PBI 220097 Measuring gas hose 5 3 oxygen diffusion proof 5m PBI 910595 For MA...
Page 39: ...stem response time Less than 10 sec depending on flow and measuring gas hose Calibration Atmospheric air 20 946 up to four optional calibration gases 10 2 Flow system MAP Check 900X 1 and MAP Check 90...
Page 40: ...ssary gas to the sensor When a version without any pump is used the gas has to be supplied to gas in with a pressure as stated on the label on the back of the MAP Check Thus a flow of 200ml min is ach...
Page 41: ...xygen level within the desired limits The sensor flow system is like a standard MAP Check Fig 7 MAP Check PFC flow diagram 10 4 1 Specifications PFC Regulation gas Up to 1000L min STP Max input pressu...
Page 42: ...n the back CAN bus Data transmission to and from a soldering machine or the like option RS232C Serial communication For connection of e g PC Used for data transmission to PC and or remote control of M...
Page 43: ...H reduction by 3 RH C between 35 C and 45 C Permissible ambient temperature while stored 20 C to 45 C Less than 75 RH Cabinet Stand alone Painted ALU cover with handles Built in cabinet ALU cover with...
Page 44: ...PBI Dansensor A S COPYRIGHT PBI 220047 F 01 2008 43 MAP Check 9000 User Manual 10 Specifications 101 5 mm 38 8 mm Stand alone models 40 mm handles Build in models 177 mm 236 mm 252 mm 4 x D7mm 179 mm...
Page 45: ...O O Main transformer O O O O O O Printed circuit board assembly Main PCB X O O O O O Printed circuit board assembly I O PCB X O O O O O Flowsensor MPX2050P O O O O O O Mounting hardware screws studs X...
