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5

the furnace’s heat exchanger. After a time delay of approxim-
ately 25--45 seconds the furnace blower is switched on.

NOTE:

If the main burners fail to ignite, the furnace control

system will go through three more ignition cycles. Then if burners
fail to ignite, the system will lockout. If lockout occurs or the
blower does not come on, shut down your furnace and call your
dealer for service.

13. Set your thermostat to the temperature that satisfies your

comfort

requirements.

SUGGESTION:

Setting

the

thermostat back a few degrees—and compensating for the
difference with warmer clothing—can make a big difference

in your fuel consumption on extremely cold days. The few
degrees at the top of your thermostat “comfort level” are the

most costly degrees to obtain.

When the room temperature drops below the temperature selected

on the thermostat, the furnace will switch on automatically. When
the room temperature reaches the setting selected on the thermostat,

the furnace will be automatically switched off.

Continuous Fan Operation

--Some thermostats have a “FAN”

switch with 2 selections: AUTO and ON. When thermostat is set

on AUTO, the furnace blower cycles on and off, controlled by the
thermostat. In ON position, the furnace blower runs continuously

except for a 42--62 sec delay at the “call for heat.” Continuous fan
keeps the temperature level in your home more evenly balanced. It

also continuously filters the indoor air.
On all

but

the PG8MAA or PG8JAA, the continuous fan blower

speed can be increased or decreased if desired due to change of

seasons, large gatherings in your home, etc. Simply change your
“FAN” switch from “on” to “off” (or “auto” depending on your

thermostat), and then return to “on”, within 1 to 3 seconds. The

blower will switch to the next highest speed. There are at least 3
speeds to choose from. If the blower is running on its highest

speed, a request to change will direct the blower to return to its
lowest speed.

SHUTTING DOWN YOUR FURNACE

Should you ever suspect a malfunction in your furnace, you will

need to turn the furnace off. The following procedures must be
followed:

1. Set your room thermostat to the lowest temperature setting.

(See Fig. 3.)

2. Close the external manual gas valve (See Fig. 4).
3. Turn off electrical supply to the furnace. (See Fig. 5.)
4. Remove outer furnace door. (See Fig. 6.)
5. Turn the switch on the gas control to the OFF position. (See

Fig.7.)

6. Replace the outer furnace door. (See Fig. 9.)
7. If the furnace is being shut down because of a malfunction, call

your dealer as soon as possible.

PERFORMING ROUTINE MAINTENANCE

With proper maintenance and care, your furnace will operate

economically and dependably. Instructions for basic maintenance
are found on this and the following pages. However, before

beginning maintenance, follow these safety precautions:

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Turn off electrical power supply to your furnace before

removing the access doors to service or perform

maintenance.

!

WARNING

CUT HAZARD

Failure to follow this caution may result in personal injury.
Although special care has been taken to minimize sharp

edges, be extremely careful when handling parts or reaching

into the furnace.

Wear safety glasses, gloves, and

appropriate protective clothing.

CAUTION

!

FILTERING OUT TROUBLE

UNIT PERFORMANCE HAZARD

Failure to follow this caution may result in product damage.
Never operate your furnace without a filter in place. Doing

so may damage the furnace blower motor.

An

accumulation of dust and lint on internal parts of your

furnace can cause a loss of efficiency.

CAUTION

!

A dirty filter will cause excessive stress on the furnace, heat

exchanger, and blower motor and can cause it to overheat and

automatically shut down. The furnace filter should be checked
every 4 weeks and cleaned or replaced if necessary.
If installed with factory specified disposable media filter, check or
replace filter before each heating and cooling season. Replace

disposable media filter at least twice a year.
If your furnace filter needs replacing, be sure to use the same size
and type of filter that was originally specified.
The air filter for the furnace may be located in a filter cabinet/rack
attached to the side or bottom of the furnace. If air filter has been

installed in another location, contact your dealer for instructions.

To inspect, clean and/or replace the air filter(s), follow these steps:

1. Turn off the electrical supply to the furnace. See Fig. 12.

A92185

Fig. 12 -- Turn Off Electrical Supply

2. Remove filter cabinet door/rack.
3. Slide air filter out of filter cabinet/rack. Keep dirty side up

(if dirty) to avoid spilling dirt.

4. Inspect the filter. If torn, replace it.

NOTE

: If the filter is:

a. a factory specified disposable media filter — Do not

clean. If dirty, replace only with media filter having the
same part number and size. Install with airflow direction

arrow pointing towards blower.

b. an Electronic Air Cleaner (EAC) — Refer to EAC

Owner’s Manual for maintenance information.

c. a factory specified disposable filter do not clean, replace

it with a new filter of same size.

Summary of Contents for INDUCED COMBUSTION GAS FURNACE

Page 1: ...rvice agency or the gas supplier WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury and or death Carbon Monoxide is invisible odorless and toxic Payne Heating and Cooling Systems recommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the living area of your home and away from ga...

Page 2: ...AFT SAFEGUARD SWITCH FLAME SENSOR GAS MANIFOLD GAS BURNER BLOWER DOOR SAFETY SWITCH BLOWER AND MOTOR CONTROL RATING PLATE NOT SHOWN LOCATED ON BLOWER DOOR HOT SURFACE IGNITER MANUAL RESET LIMIT SWITCHES GAS VALVE FLUE COLLECTOR BOX PRESSURE SWITCH INDUCER MOTOR ASSEMBLY CAPACITOR A02259 Fig 1 80 AFUE Single Stage Furnace Components IMPORTANT FACTS DO S AND DON TS S DO READ AND UNDERSTAND THIS MANU...

Page 3: ... furnace i e chimney vent connector are clear and free of obstructions 2 The vent connector is in place slopes upward and is physically sound without holes or excessive corrosion 3 The return air duct connection s is physically sound is sealed to the furnace casing and terminates outside the space containing the furnace 4 The physical support of the furnace is sound without sagging cracks gaps etc...

Page 4: ...ation on the cover of this manual If you do not smell gas go to the next step 7 Turn the control switch to ON See Fig 8 ON OFF OR A02267 Fig 8 Control Switch to ON 8 Replace the outer door and tighten the thumbscrew See Fig 11 1 2 3 A02074 Fig 9 Furnace Door Replaced 9 Turn ON the electrical supply to the furnace See Fig 10 A92359 Fig 10 Turn On Electrical Supply 10 Open the external manual gas va...

Page 5: ...t downbecause ofa malfunction call your dealer as soon as possible PERFORMING ROUTINE MAINTENANCE With proper maintenance and care your furnace will operate economically and dependably Instructions for basic maintenance are found on this and the following pages However before beginning maintenance follow these safety precautions ELECTRICAL SHOCK HAZARD Failure to follow this warning could result i...

Page 6: ...in personal injury Failure to follow this warning could result in personal injury or death For proper and safe operation the furnace needs air for combustion and ventilation Do not block or obstruct air openings on the furnace air opening to the area in which the furnace is installed and the space around the furnace CAUTION Inspect the combustion area and vent system before each heating season An ...

Page 7: ...witches located on the ends of the burner enclosure see Fig 1 and 2 If the furnace has experienced a high temperature condition due to inadequate combustion air these switches will shut off the furnace Reset the switches by pushing the button on the switch If the switch trips a second time turn off the furnace and call for service S If your furnace still fails to operate call your servicing dealer...

Page 8: ...____________________________ INSTALLATION INFORMATION Date Installed ________________________________ DEALERSHIP CONTACT INFORMATION Company Name_______________________________ Address______________________________________ _____________________________________________ Phone Number _______________________________ Technician Name _____________________________ ________________________________________...

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