KDF 007-Plus Instruction Manual Download

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Thank you for purchasing KDF’s Sintering Furnace, 007Plus. Before using the unit, please read the

manual thoroughly and understand the capabilities and proper usage for this machine.
Please keep this manual in an easily accessible location for future reference.

W1017400-1

Summary of Contents for 007-Plus

Page 1: ...ntering Furnace 007Plus Before using the unit please read the manual thoroughly and understand the capabilities and proper usage for this machine Please keep this manual in an easily accessible location for future reference W1017400 1 ...

Page 2: ...ram Operation 10 Firing of different types of investment simultaneously 10 Firing of an investment that requires a three stage process 10 How to program for three stages 10 Three Stages Program Operation 11 Quick Firing 11 Quick Firing Operation 11 Other Operations In Firing Process 12 Skip Operation 12 Balance Time 12 Chime Stop 12 Program change confirmation in firing process 12 Pre Stored Progr...

Page 3: ...ctions as shown inside or around it The illustration on the left means Do not disassemble This mark means forced action and directions to follow as shown inside or around it The illustration on the left means Unplug out of power outlet In the event when there is smoke abnormal odors or sounds turn off the power unplug immediately and contact the dealer for repairs Unplug In the event when water en...

Page 4: ...act with equipment Wet Prohibited Plug to the power outlet of the designated voltage described in the main specifications Use of any other voltage may cause fire or shock Not Designated Volt Prohibited Do not handle the unit with wet hands as this may cause electric shock Wet Handling Prohibited Do not scratch alter bend twist pull and heat the cord This may cause fire or electric shock Contact de...

Page 5: ... unit This may cause fire or burn Prohibited Check the unit for signs of parts damage prior to use and make sure the unit is in normal state Contact the dealer for advice when you find anything abnormal Check Before Use Plug the main power cord into power outlet completely The plug may heat up and cause fire or burns if not completely plugged in In addition if the metal part of plug is touched whi...

Page 6: ... are included In addition check the unit for any damage or dent on the unit surface Contact the dealer if there is any damage on the unit Standard accessories Ceramic Gas Outlet 1 pc Instruction Manual 1 booklet Firing Tray 1 pc We recommend you to save the carton and all packing materials for future use when there is ever a need to ship or move your equipment ...

Page 7: ...as outlet provided for catalyst cleaner or exhaust fume ventilator Door Knob Pull the knob to open the door and push to close Operation Panel Program operation furnace temperature and program process are displayed Power Switch On Off power switch ...

Page 8: ...ow Outlet for Cleaner Outlet for catalyst cleaner or exhaust fume ventilator Max capacity 300VA Sub Fuse Fuse for catalyst cleaner or exhaust fume ventilator Φ5 2 x 20mm 125V 5A normal fusing Main Fuse Fuse for the unit Φ10 3 x 38 11mm 125V 30A normal fusing ...

Page 9: ... time of the course on display TIMER T Press to store attempted time to activate program start NORMAL N Press to start normal firing operation on off QUICK Q Press to start quick firing operation on off PROGRAM P Press to store program or to confirm and press to revise the program under process or to confirm Up Press to revise program course to decrease stored numerical values or to stop chiming D...

Page 10: ...f damaged replace a new one Optional Item Installation Place optional catalyst cleaner or exhaust fume ventilator on the top of the unit and connect the power cord to outlet for cleaner in accordance with the instruction manual Air Pump Connection In order to fire casting ring quickly it is available for airflow In case of using airflow provide an air pump for aquarium 1 2L min and set up the tube...

Page 11: ...press the OK PASS button to continue L Hold lamp is illuminated 4 Press the button to set hour min on the display and press the OK PASS button to continue 5 M Rise M Temp M Hold are programmable in the same way as done in the above procedures M Chime lamp is illuminated 6 You have the M Chime lamp being illuminated but at this process press the OK PASS button Note H process is not necessary in thi...

Page 12: ...perating from L process Three Stages Program Operation This three stages firing function will help you for a simultaneous firing of christobalite and phosphate type of investment which differ in each final temperature Firing of different types of investment simultaneously Generally L process is used in common for both types of investments due to the same temperature and hold time We recommend you ...

Page 13: ... H process When the is stored on the M chime it not sound and proceed to H process 4 When H process is finished H chime lamp blinks and the chime keeps sounding for 4 minutes Note Press the button if you want to stop the chime sounding 5 Remove the H temperature ring mold out of the furnace for casting process Repress the NORMAL button to release the normal firing program Note The storage of high ...

Page 14: ...OGRAM button during the program operation 2 Press the OK PASS button in sequence to make sure the stored program correct When you need to change the stored program display the item and press the button to change the program 3 Press the blinking PROGRAM button to release the program confirmation modification mode If no button operation is done in about 4 seconds the furnace returns to the original ...

Page 15: ...tion of Safety Hold Time is off Press the OK PASS button to proceed to the Key Entry Sound Volume Key Entry Sound Volume Press the button to choose key entry with sound or soundless The sound volume set of program M and H chime is unavailable Both key entry and error chimes soundless Key entry chime sounds but error chime soundless Both key entry and error chimes sound Initial Set Value Press the ...

Page 16: ...ce Surface is hazardous when touch The earth line may not be grounded or insufficiently grounded Sufficient grounding is necessary Firing of plenty ring molds will slow heat rise This is not abnormal As temperature ruses high heat rises slow This is not abnormal Slow Heat Rise Too much airflow Airflow is between 1 2L min A low noise sounding from the heater When muffle heat is still low a low nois...

Page 17: ...ether with the unit Platinum Catalyst KDF ES71 and KDF ES72 large types than compact sized KDF ES7 are provided for increased capacity of gas disposal and good for quick firing programs KDF ES7S KDF ES71 ES72 Exhaust Fume Ventilator KDF VF71 KDF VF72 Exhaust fumes are ventilated out of labs through the ventilation hose of 2 5 meters long provided Plug the power cord of ventilator to the dedicated ...

Page 18: ... 50 minutes per 10min L RISE PASS 1 20 min per 1 FULL L TEMP 0 1100 per 1 L HOLD 0 9 hours 59 minutes per 1min M RISE PASS 1 20 min per 1 FULL M TEMP 0 1100 per 1 M HOLD 0 9 hours 59 minutes per 1min H RISE PASS 1 20 min per 1 FULL H TEMP 0 1100 per 1 H HOLD 0 9 hours 59 minutes per 1min H CHIME OFF Small Large Accessories Ceramic Gas Outlet 1 pc Ceramic Tray 1 pc Electrical Outlet 1 pc Instructio...

Page 19: ... H RISE min H TEMP H HOLD hour min H CHIME Investment Process L RISE min L TEMP L HOLD hour min M RISE min M TEMP M HOLD hour min M CHIME H RISE min H TEMP H HOLD hour min H CHIME Investment Process L RISE min L TEMP L HOLD hour min M RISE min M TEMP M HOLD hour min M CHIME H RISE min H TEMP H HOLD hour min H CHIME ...

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