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Pre-Operation Inspection and Calibration Verification

© 1996-2001 by PAT GmbH 

 D-76275 Ettlingen 

 Hertzstr. 32 - 34 

 

 ++49 (0) 7243 709-0 

 FAX ++49 (0) 7243 709-141

22

19_1272E.DOC / 2001-04-02 / Rev. C / ko.

After the electrical connections have been checked to insure that the system is properly connected for
the crane configuration, the following checks shall be made:

1.

 

Check the electrical wiring connecting the various parts of the system for physical damage.

2.

 

Check the anti two-block switches and weights for free movement.

3.

 

Check the spring-loaded cable reel to be sure it is free to rotate, has tension and the cable is
reeled properly.

WARNING

The following tests shall be performed with care to prevent damage to the machine or injury
to personnel. Proper functioning of the system requires successful completion of these
tests before operating the machine.

If the operator cannot see the load handling device approaching the boom nose, he shall have an
assistant (signal person) watch the load handling device. The operator shall be prepared to stop the
machine immediately should the LMI system not function properly as indicated by lighting the red
warning light, sounding the audible alarm and locking the crane movements, hoist up, (telescope out)
and boom down.

Check the anti two-block alarm light and the audible alarm by performing one of the following tests:
1.

 

By manually lifting the weight attached to the anti two-block switches. When the weight is lifted, the
audible alarm should sound, the anti two-block alarm light should light.

2.

 

Slowly raise the main boom load handling device to create a potential two-block condition. When
the load handling device lifts the weight, the audible alarm should sound, the anti two- block alarm
light (2) should light and the motion of the load handling device should be stopped. Lower the load
handling device slightly to eliminate this condition.

3.

 

Slowly lower the boom to create a potential two-block condition. When the load handling device
lifts the weight, the audible alarm should sound, the anti two-block alarm light should light and the
boom lowering function should be stopped. Lower the load handling device slightly to eliminate this
condition.

4.

 

Slowly extend (telescope) the boom to create a potential two-block condition. When the load han-
dling device lifts the weight, the audible alarm should sound, the anti two-block alarm light should
light and the boom telescope out function should be stopped. Lower the load handling device
slightly to eliminate this condition.

Summary of Contents for IK350/1272

Page 1: ...ranties of merchantability and fitness for a particular purpose PAT shall not be liable for errors contained herein or for identical or consequential damages in connection with the furnishing performa...

Page 2: ...n 5 3 1 System Function 6 3 2 Operator s Console 6 3 3 Control Identification 7 3 4 Data Display 14 4 Programming 18 4 1 Setup Operation Mode 18 4 2 Setup Reeving 19 5 Pre Operation Inspection and Cal...

Page 3: ...or with a continuous reading of the crane s capacity The readings continuously change as the crane moves through the motions needed to make the lift The LMI provides the operator with information rega...

Page 4: ...thoroughly read and under stand the information in this manual to ensure that he knows the operation and limitations of the indicator and crane Proper functioning is dependent upon proper daily inspe...

Page 5: ...ener ated at the operator s console At the same time the dangerous crane movements such as hoist up telescope out and boom down will be stopped The fixed data regarding the crane such as capacity char...

Page 6: ...ifted load as well as different crane data are now displayed on the LCD screen Only now the system is in ready for operation Note When turning off the system the adjusted values for operating mode and...

Page 7: ...the following list which describes the function of each con trol 1 data display multi functional 2 A2B switch pilot lamp 3 Prewarning lamp load moment 4 Overload lamp load moment 5 Pilot lamp Bridging...

Page 8: ...ATOR 2 will light up when the anti two block limit switch contacts open indicating that a two blocking condition is approaching At the same time the audible alarm will sound The following crane moveme...

Page 9: ...IMIT LIGHT 4 warns the operator that a rated load condition has been reached It lights up when the load on the crane reaches the crane load capacity The audible alarm also sounds when this condition h...

Page 10: ...that the function Input of an operating mode code has been activated At the same time the A2B switch pilot lamp 2 and the overload pilot lamp 4 light up and the crane movements are interrupted WARNIN...

Page 11: ...scribed in chapter 4 2 8 Button Taring The button TARE 8 serves to output the net load on the load display see F chapter 3 4 The net load is the real load minus tackle and hook block The button TARE h...

Page 12: ...ignification 14 Numerical keypad The numerical keys are used for the following inputs Input of the operating mode code see chapter 4 1 Enter the number of reevings see chapter 4 2 Call the geometry da...

Page 13: ...ice only 14 Wind speed if sensor is connected 15 Length Tele 1 2 measured used for service only 16 Length Tele 1 2 corrected used for service only Table UK version input display unit notes 1 Radius 1A...

Page 14: ...141 14 19_1272E DOC 2001 04 02 Rev C ko 15 Button C This button is required to confirmed the following inputs i e the inputs become valid only after acknowledgment Enter an operating mode code Enter a...

Page 15: ...that an overload condition is approaching C Anti Two Block Indicator This symbol will light when the hoist limit switch contacts open indicating that a two blocking condition has occured The term two...

Page 16: ...ry data display D F Load Display This digital display informs the operator about the actual load on the crane total load After pressing the button TARE 8 the net load will be dis played G Tare Symbol...

Page 17: ...ne operator with information about the operating mode number the load moment indicator works with The operating mode number must coincide with the number valid for the respective load curve and must b...

Page 18: ...n If required the following information are displayed SYSTST during test mode SYSERR together with E93 in error code display M CU ERR together with E94 in error code display M P Symbol On Outriggers T...

Page 19: ...ce for the proper function of the system and the crane Therefore only crane operators who are thoroughly familiar with crane load capacity charts and the use and operation of the system shall set the...

Page 20: ...lifting configuration of the crane 4 2 Adjustment of the Reeving The button Reeving 7 serves for the input of the present reeving of hook block The number of reeving is entered on the numerical keypa...

Page 21: ...as to be locked with the red Anti Two Block Retainer which is fixed with a red lanyard at the anti two block switch described on page 16 Then the weight shall be reattached to the boom extension anti...

Page 22: ...sounding the audible alarm and locking the crane movements hoist up telescope out and boom down Check the anti two block alarm light and the audible alarm by performing one of the following tests 1 B...

Page 23: ...ay by lifting a load of known weight 5 1 OPERATION After being properly checked the LMI is operational The operator shall be thoroughly familiar with all controls of the LMI and he shall properly set...

Page 24: ...properly telescope cranes only 5 Check the pressure transducers at the lift cylinder s and the connecting hoses for oil leakage 6 Check mechanical installation electrical connection and function of b...

Page 25: ...ror codes listed in the Malfunction Table will identify various faults which can occur with the LMI Following the Malfunction Table are pages which explain each fault and describe the action which sha...

Page 26: ...crane configuration Error Code E05 Error Prohibited length range Cause a Boom has been extended either too far or not far enough e g if it is prohibited to go beyond a certain maximum boom length or...

Page 27: ...he measuring channel is defective Remedy a Check cable as well as connector exchange if need be b Exchange length potentiometer c Exchange main board Error Code E12 Error Fallen below the lower limit...

Page 28: ...inside the con nector b Anemometer is defective c Electronic component in the measuring channel is defective Remedy a Check cable and connectors exchange if need be b Exchange anemometer c Exchange ma...

Page 29: ...ssure transducer defective c Electronic component in the measuring channel is defective Remedy a Check cables and connectors exchange if need be b Exchange pressure transducer c Exchange main board Er...

Page 30: ...disconnected or wat er inside the con nector b Anemometer is defective c Electronic component in the measuring channel is defective Remedy a Check cable and connectors exchange if need be b Exchange...

Page 31: ...emedy Exchange the system program PROM or the TLK EPROM No 2 Error Code E41 Error Error in the internal write read memory RAM of the computer module 80C537 Remedy a Exchange computer module 80C537 b E...

Page 32: ...battery on RCI main board Error Code E48 Error Cyclic RAM test error in the internal write read memory RAM of the controller 80C537 Cause a Controller 80C537 defective b CPU module defective c Process...

Page 33: ...58 Error Error in the serial analogue data EEPROM Cause a Serial analogue data EEPROM has no valid data b RCI main board defective Remedy a Write data into serial analogue data EEPROM with test progra...

Page 34: ...ata EPROM Error Code E86 Error Incorrect percentage for at least one telescope Cause a Telescope has a percentage of 2 or 106 b Length measurement Tele I II defective c Measurement of total length inc...

Page 35: ...central unit b Exchange console electronics or SLI main board resp Error Code E93 Error Error in the data transmission from central unit to console Cause a Loose connection in the line between central...

Page 36: ...mitter receiver module is defective Remedy a Check for 24 V at terminal X1 of console electronics b Check the connection between console electronics and central unit If an accidental ground is de tect...

Page 37: ...tional aid which warns a crane operator of approaching overload conditions and also warns of overhoist conditions which could cause damage to equipment and personnel The device is not and shall not be...

Page 38: ...mage or accident The following must be observed for the safe load indicator to comply with its function as a safety device 1 Safe load indicators overload cut off devices must not be used operationall...

Page 39: ...ent yielding ground wind pressure 7 If there is a device available to switch off or bridge the safe load indicator load moment limiting system it must only be used with regard to special measures of p...

Page 40: ...s to the sur face of all junction areas Coupling of crane ground and electronic ground at only one point of the system 2 The general measures listed in item 1 however cannot ensure complete protection...

Page 41: ...LCD displays In case of contact with chemicals carefully clean the parts of body affected with soap Cau tion in case of open wounds PAMPHLET 6 Installation instructions for display and operator s con...

Page 42: ...of Decree No 1046 1984 General Ap proval in accordance with the Law on Operation of High Frequency Equipment Ga zette of the Federal Minister of Post and Communications Edition 1984 No 163 dated Dece...

Page 43: ...0 7243 709 141 43 19_1272E DOC 2001 04 02 Rev C ko Revision History Rev Date Modifications Name REV A 1996 01 12 Original Version id with german rev B Konopka REV B 1996 02 07 corrections on page 12...

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