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5.4.4 Shielding gas connection (MIG)

1.  Using the gas hose supplied connect the hose 

to the gas inlet connection on the rear of the 

machine and tighten it with a spanner. 

2.  Connect the opposite end of the gas hose to the 

output connection of a gas regulator capable of 

supplying the correct gas flow for the welding 

operation. 

Note The gas cylinder should be  secured to ensure it 

cannot fall.

5.5 MMA Torch setup

 

MMA electrodes are generally connected 

to the ‘+’ terminal and the work lead to the ‘-‘terminal

But if in doubt consult the electrode manufacturer’s 

literature.

Connect electrode lead to positive terminal

Connect work lead to negative terminal

5.6 TIG Torch installation

 

Note a special connector is require with a 

combined gas and power Dinse connector this type of 

torch is available from Parweld

IF TIG welding the torch should always be connected 

to the ‘-’ terminal. . 

The work return lead should be connected to the 

Positive dinse connection

The trigger should be connected to the 3 pin trigger 

socket.

5.6.1 Shielding Gas (TIG)

1.  Using the gas hose supplied connect the hose 

to the gas inlet connection on the rear of the 

machine and tighten it with a spanner. 

2.  Connect the opposite end of the gas hose to the 

output connection of a gas regulator capable of 

supplying the correct gas flow for the welding 

operation. 

Note The gas cylinder should be  secured to ensure it 

cannot fall.

For TIG welding it is essential to use pure Argon or a 

shielding Gas specifically for use with TIG welding.

6.0 Operation

WARNING

When using an open arc process, it is necessary to 

use correct eye, head, and body protection.

6.1 MIG Welding

Controls used

2T/4T sets the trigger to momentary or latching for 

longer welding runs.

Voltage adjustment knob, allows the adjustment of 

welding voltage

Current adjustment knob which controls the wire 

Note:- there is a friction brake on the reel hub 

assembly to prevent the wire spool over running 

when welding stops ensure the this is slackened to 

the minimum setting. It can be adjusted by means of 

the nut visible when the plastic nut is removed.

9.   Turn the Spool until the free end of the electrode 

is accessible. While securely holding the 

electrode, cut off the bent end and straighten 

the first 100mm. (If the electrode is not properly 

straightened, it may not feed properly through the 

wire drive system Manually feed the wire from 

the wire reel and through the wire guide and then 

over the top of the wire feed roller (ensure the 

pressure arm is in its raised position.)

10.  Continue to feed the wire through the outlet 

guide until 20mm of wire is protruding from the 

front of the machine torch connector.

11.  Reposition the adjustable pressure arm to 

its original position to apply pressure. Adjust 

pressure as necessary.

Note the pressure arm should be adjusted in order to 

give the minimum amount of pressure on the wire to 

allow reliable feeding, 

5.4.3 Torch installation

Your Parweld MIG/MAG Welding Torch has been 

supplied ready to weld.  It has been supplied with 

the standard consumables denoted in the product 

brochure.

To connect the torch to the power source:-

1.  Remove the tip adaptor and contact tip

2.  Inch the wire from the exit of the wire guide on 

the feed unit as Figure 1.  Ensure that it does not 

short out on any machine panels.

3.  Carefully slide the electrode wire into the torch 

liner and slowly locate the torch gun plug body 

into the feed unit central connector and tighten 

the gun plug nut as Figure 2

Note; To aid the initial location of a new torch and to 

prevent damage to the gas nipple O-ring a very light 

application of grease to the O Ring is beneficial.

4.  Keeping the torch as straight as possible, use the 

torch trigger to feed the electrode wire 50mm 

from the end of the liner conduit.

5.  Once the electrode wire has stopped, refit the tip 

adaptor, diffuser, contact tip and gas nozzle.

6.  Trim the electrode wire to within 5mm of the 

face of the nozzle, this will facilitate jolt free arc 

initiation.

7.  Press the gas purge button and check the gas flow 

is adequate for your application.

8.  An inexpensive flow meter is available from 

Parweld reference 806001.

5.4.4  Work return lead connection (MIG)

Insert the work return lead connector into the  

Negative dinse receptacle on the front panel of the 

machine and twist it clockwise until tightly secured. 

Connect the earth clamp to the work piece as close as 

possible to the point to be welded and ensure that a 

good electrical connection is created to bare metal.

O

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Summary of Contents for XTI-601 MP

Page 1: ...INSTRUCTION MANUAL...

Page 2: ...Operator Manual ISSUE 1 XTI 601 MP...

Page 3: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is co...

Page 4: ...stallation 7 5 1 Unpacking the Machine 7 5 2 Location 7 5 3 Input and grounding connection 7 5 4 MIG welding torch setup 7 5 5 MMA welding torch setup 8 5 6 TIG welding torch setup 8 6 0 Operation 8 6...

Page 5: ...unit according to manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as...

Page 6: ...approved air supplied respirator HOT PARTS can cause severe burns Do not touch hot parts with bare hands Allow cooling period before working on gun or torch To handle hot parts use proper tools and or...

Page 7: ...ng mode and Lift arc TIG welding 10 Latch in trigger selector 11 Inductance control this hardens or softens the arc in MIG welding 12 Voltage control This function controls the MIG welding voltage Whe...

Page 8: ...n 230V supply Refer to the specifications table for voltage tolerances Have a qualified electrician connect the input plug For long runs over 30m larger copper wires should be used The green yellow wi...

Page 9: ...is accessible While securely holding the electrode cut off the bent end and straighten the first 100mm If the electrode is not properly straightened it may not feed properly through the wire drive sy...

Page 10: ...n welding Hold the gun so the contact tip to work distance is about 3 8 10 mm 4 To stop welding release the gun trigger and then pull the gun away from the work after the arc goes out 5 When no more w...

Page 11: ...electrode comments Mild steel 6013 ideal electrodes for all general purpose work Features include outstanding operator appeal easy arc starting and low spatter 10 OPERATION Mild steel 7014 all positi...

Page 12: ...ainless steel Pure Argon Nickel alloy Pure Argon Copper Pure Argon Titanium Pure Argon 7 0 Fault Finding MMA welding problem Description Possible cause Remedy Gas pockets or voids in weld metal porosi...

Page 13: ...he slag c If very bad chip or grind out Irregularities d Use smaller electrode with sufficient current to give adequate penetration adequate penetration Use suitable tools to remove all slag from corn...

Page 14: ...he welding current b Absence of oxides in the Weld pool a Select the right size electrode Refer to basic TIG welding guide b Refer basic TIG welding guide for ways to reduce arc flutter Description Po...

Page 15: ...ains supply b Check voltage and if necessary move machine to alternative supply c Have a qualified service engineer inspect then repair the welder Description Possible cause Remedy Fault lamp is on no...

Page 16: ...ee agent or representative of Parweld is authorized to change this warranty in any way or grant any other warranty Purchaser s rights under this warranty are void if replacement parts or accessories a...

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