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in MMA mode unless the on/off switch is in the off 

position.

5.0 Installation

Read entire installation section before starting 

installation.

SAFETY PRECAUTIONS

• ELECTRIC SHOCK can kill.

• Only qualified personnel should perform this 

installation.

• Only personnel that have read and understood the 

Operating Manual should install and operate this 

equipment.

• Machine must be grounded per any national, local 

or other applicable electrical regulations.

• The power switch is to be in the OFF position when 

installing work cable and electrode cable and when 

connecting other equipment.

5.1 Unpacking the Machine

Carefully remove the machine from the packaging, 

we recommend  you retain the packaging until the 

machine has been fully installed and tested incase it 

has been damaged in transit and has to be returned to 

the re-seller.

5.2 Location

Be sure to locate the welder according to the following 

guidelines:

In areas, free from moisture and dust. 

Ambient temperature between 0-40

0

C.

In areas, free from oil, steam and corrosive gases.

In areas, not subjected to abnormal vibration or shock.

In areas not exposed to direct sunlight or rain.

Place at a distance of 12” (300 mm) or more from 

walls or similar that could restrict natural airflow for 

cooling.

5.3 Input and grounding connection 

WARNING

Before starting the installation, check that your 

power supply is adequate for the voltage, amperage, 

phase, and frequency specified on the Machine 

nameplate.

Operate the welding power source from a single-

phase 50/60 Hz, AC power supply. The input voltage 

must match one of the electrical input voltages shown 

on the input data label on the unit nameplate. The 

XTI-601MP machine should only be used on 230V 

supply. Refer to the specifications table for voltage 

tolerances. 

Have a qualified electrician connect the input plug. 

For long runs over 30m , larger copper wires should 

be used. The green/yellow wire in the input cable 

connects to the frame of the machine. This ensures 

proper grounding of the machine when the machine 

plug is inserted into the receptacle.

5.4 MIG welding torch setup

 

The welder, as shipped from the factory, is 

connected for electrode positive (+) polarity. This is 

the normal polarity for MIG welding. The polarity of 

the welding set can be changed for use with gas less 

flux cored wires by reversing the polarity connections 

inside the wire feed cover .

 

Referring to the diagram 

following which shows the normal connection for Gas 

assisted welding. For gasless flux cored wire the wire 

should be connected to the (-) output.

5.4.1 Changing drive roll sets

1.  Turn off the power source.

2.  Release the pressure on the idle roll by pulling the 

pressure adjuster towards the wire spool holder. 

the. The idle roll assembly should now hindge 

down away from the pressure roll.

3.  Unscrew the plastic knob retaining the grooved 

drive roll and side off the drive roller.

4.  Ensure the wire size marked on the side of the 

feed roller matches the wire size to be used.

5.  Replace the drive in reverse of the above 

procedure ensuring the wire size to be used is 

marked on the outward facing side of the roller as 

it is refitted. 

NOTE: Be sure that the torch liner and contact tip are 

also sized to match the selected wire size.

5.4.2 Welding wire installation (MIG)

Open the Wire Drive Compartment Door 

6.  Unscrew the plastic retaining wheel from the end 

of the spool holder shaft.

7.  Position the wire spool so that it will rotate in a 

direction when feeding so as to be de-reeled from 

the bottom of the coil.

8.  Slide the wire spool all the way onto the shaft and 

refit the plastic retaining nut.

O

pera

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Summary of Contents for XTI-601 MP

Page 1: ...INSTRUCTION MANUAL...

Page 2: ...Operator Manual ISSUE 1 XTI 601 MP...

Page 3: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is co...

Page 4: ...stallation 7 5 1 Unpacking the Machine 7 5 2 Location 7 5 3 Input and grounding connection 7 5 4 MIG welding torch setup 7 5 5 MMA welding torch setup 8 5 6 TIG welding torch setup 8 6 0 Operation 8 6...

Page 5: ...unit according to manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as...

Page 6: ...approved air supplied respirator HOT PARTS can cause severe burns Do not touch hot parts with bare hands Allow cooling period before working on gun or torch To handle hot parts use proper tools and or...

Page 7: ...ng mode and Lift arc TIG welding 10 Latch in trigger selector 11 Inductance control this hardens or softens the arc in MIG welding 12 Voltage control This function controls the MIG welding voltage Whe...

Page 8: ...n 230V supply Refer to the specifications table for voltage tolerances Have a qualified electrician connect the input plug For long runs over 30m larger copper wires should be used The green yellow wi...

Page 9: ...is accessible While securely holding the electrode cut off the bent end and straighten the first 100mm If the electrode is not properly straightened it may not feed properly through the wire drive sy...

Page 10: ...n welding Hold the gun so the contact tip to work distance is about 3 8 10 mm 4 To stop welding release the gun trigger and then pull the gun away from the work after the arc goes out 5 When no more w...

Page 11: ...electrode comments Mild steel 6013 ideal electrodes for all general purpose work Features include outstanding operator appeal easy arc starting and low spatter 10 OPERATION Mild steel 7014 all positi...

Page 12: ...ainless steel Pure Argon Nickel alloy Pure Argon Copper Pure Argon Titanium Pure Argon 7 0 Fault Finding MMA welding problem Description Possible cause Remedy Gas pockets or voids in weld metal porosi...

Page 13: ...he slag c If very bad chip or grind out Irregularities d Use smaller electrode with sufficient current to give adequate penetration adequate penetration Use suitable tools to remove all slag from corn...

Page 14: ...he welding current b Absence of oxides in the Weld pool a Select the right size electrode Refer to basic TIG welding guide b Refer basic TIG welding guide for ways to reduce arc flutter Description Po...

Page 15: ...ains supply b Check voltage and if necessary move machine to alternative supply c Have a qualified service engineer inspect then repair the welder Description Possible cause Remedy Fault lamp is on no...

Page 16: ...ee agent or representative of Parweld is authorized to change this warranty in any way or grant any other warranty Purchaser s rights under this warranty are void if replacement parts or accessories a...

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