Parsun F40 EFI, Maintenance Manual

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2.
Check the propeller shaft; Replace it if worn or bent.
Install the claw clutch
1. Fit the clutch spring into the hole at the tail of the propeller shaft.
2.
Install the claw clutch. Mark "F" or "●" towards forward gear. Fix the clutch pin.
3. Fix the clutch ring and shift plunger.
Housing cover of underwater unit
1. Check the bearing for rust and whether there is noise during rotation; If so, replace
it.
2.
Remove the bearing and oil seal with bearing puller.
Note:
Do not remove the bearing unless it needs to be replaced.
3. Remove the needle bearing with special tool.
Note:
When reinstalling the oil seal and needle bearing, please use new parts to replace
them.
4.
Clean the housing cover with a soft brush and solvent.
5. Check the housing cover; Replace it if cracked or damaged.
Install the oil seal and bearing of the housing cover
1. Install the oil seal.
2. Fit the new bearing on the reverse gear.
Note:
Use special tools to install the oil seal and bearing.
Pay attention to the installation direction and depth.
Make sure that the manufacturer's mark of the bearing faces the reverse gear.
Mounting depth:
Needle roller
bearing
31.0~31.5 mm
Oil
seal
Depth
1
13.0~13.5 mm
Depth
2
6.0~6.5 mm
Underwater unit housing
cover bearing installation tool
Underwater unit housing cover
oil seal installation tool Underwater unit housing cover
needle bearing installation tool
3. Install reverse gear and shim.