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PF9500A

PF9500A

A

utomatic Bi-Folding Speed Gates

Maximum Span: 5 Metres (per Leaf)
Duty Cycle: 100%
Instructions For: PF9500A

GB

O&M Manual

Revision 6.0

Safety Compliant:
BS.EN12453

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Summary of Contents for PF9500A

Page 1: ...PF9500A PF9500A Automatic Bi Folding Speed Gates Maximum Span 5 Metres per Leaf Duty Cycle 100 Instructions For PF9500A GB O M Manual Revision 6 0 Safety Compliant BS EN12453 ...

Page 2: ...tion Any other use not specified in this documentation could damage the product and be dangerous The Company declines all responsibility for any consequences resulting from improper use of the product or use which is different from that expected and specified in the present documentation Do not install the product in explosive atmosphere The construction components of this product must comply with...

Page 3: ...ith the challenge of dealing with a huge variety of issues The commercial organisations involved within the movement of goods are diverse including haulier third party logistics providers pallet networks retailers etc with some very large companies thousands of small businesses and the self employed The movement of goods is more than just trucks on the road with a large proportion of accidents hap...

Page 4: ...Technical Drawing Example 3 PF9500A ...

Page 5: ...n an area with a high water table you need to ensure you have adequate drainage D shows the first pour of concrete mentioned above this should be 700mm deep When this has cured you drill and chem fix 4 20mm threaded bars into the surface to line up with the fixing holes in the gate tower base plate these have a nut above and below the tower base plate for adjustment alignment purposes 4 The gate l...

Page 6: ...saying that the supply power must also be fed through into the tower 7 This picture simply shows the tower installed with a finished surface At this point the finished layer has zero structural benefit so it can be any finish of your choosing 8 Now you can connect the communication cable for the Master Slave function and photo cells etc also the panels supply voltage All this is detailed in the re...

Page 7: ...lified technician installer check the correct setting of the electric clutch If the power supply cable is damaged it must be replaced by the manufacturer or its technical assistance service or else by a suitably qualified person in order to prevent any risk When any operational malfunction is found and not resolved disconnect the mains power supply and request the assistance of a qualified technic...

Page 8: ... as standard optional 7 There are many options to operate the gate as it is dependant upon which type of access control you have connected However there is a standard way to operate the gate by using the key switch and the dead man button Instructions are assisted by pictures below 1 Picture shown below is the key switch and deadman button located on the gate tower auto model only also the key swi...

Page 9: ...is mode 3 2 Configuring parameters via the parameter menu Only an overview of using the parameters menu is given here For details consult the Zelio documentation as the parameters menu is a standard feature of the Zelio PLC Only editing the parameters menu in run mode is described 3 2 1 Accessing the parameters menu The parameters menu is accessed by pressing the MENU OK button scrolling with the ...

Page 10: ...re will switch to editing another clock or timer If any values for this clock have been altered you will be asked to confirm your changes B Each clock has four channels called A B C and D Each channel specifies an on and an off time and can apply to any combination of days of the week see below This parameter selects which channel is currently being displayed for editing 1 4 This displays which da...

Page 11: ... will not automatically close after a vehicle has passed through H2 Open close clock 2 All off As above in case four channels one clock is not enough H3 Open close clock 3 All off As above in case eight channels two clocks are not enough 7 Parameter Default value Description H5 Loop disable clock All off Sets times at which the free exit loop is disabled For example to disable free exit from 1 00 ...

Page 12: ...able delay 3 seconds The free exit loop is disabled for this length of time after a vehicle has passed through the photocells This is so that vehicles entering through the gate do not trigger the gate to open again if they pass over the free exit loop after passing through the gate TD Safety stop timer 30 seconds If safety stop mode is disabled in the menu system then this timer sets the delay bef...

Page 13: ... a new program from Eprom 1 Press menu ok button once Green Button 2 Scroll down to run stop flashing 3 Insert New PLC chip 4 Press menu ok button to stop program 5 Press menu ok again 6 Scroll down to transfer flashing 7 Press menu ok button once 8 The screen will display transfer Zelio memory Memory Zelio 9 Scroll down to Memory Zelio NOTE this is very important to select the right path as you m...

Page 14: ...rrier Q3 Normally Open Boom light or Magnetic arm lock Signal given to accessories Q4 Normally Open Flashing beacon Siren if installed in program Signal given to accessory if installed in PLC program The table bottom relates to the diagram directly below to help you trouble shoot electrical component errors Menu Ok SR2 B121BD 1 2 Q1 1 2 Q2 1 2 Q3 1 2 Q4 I1 I2 I3 I4 IB ID IC IE 24VDC 24VDC 24VDC An...

Page 15: ...e a backup memory to transfer it to a smart relay without clock No this is impossible When entering a ladder diagram the clock function blocks do not appear when choosing the contacts Is this normal It is quite possible that the smart relay is one without a clock Consequently the clock function blocks are not accessible Check the product reference numbers When entering a ladder diagram the analog ...

Page 16: ...he Sunday D 1 2 3 4 or 5 when the change takes place 2 Menu OK C H A N G E S U M W I N E U R O P E S U M M 0 3 D 5 W I N T E R M 1 0 D 5 CHANGE DATE TIME Menu Description This function is used to configure the date and time of the smart relays that have a clock Illustration The modifiable parameters are z Day week month year z Hour minutes seconds Values are recorded by pressing the Menu Ok key if...

Page 17: ...ENT dial 7 The current speed is then shown Example 32 8 Now use the scroll dial to set the desired speed you require 9 Note if this is increased decreased considerably then the ACC and the DEC will also need to be adjusted to suit For any advice please contact the service department 10 Press the ESC button until RDY is shown in the display to exit the menu ACC is set to 6 by default this may be in...

Page 18: ...r s Mounting types 50 mm 2 in d d 50 mm 2 in Type A mounting Free space 50 mm 2 in on each side with vent cover fitted Mounting type A is suitable for drive operation at surrounding air temperature less than or equal to 50 C 122 F 50 mm 2 in 50 mm 2 in Type B mounting Drives mounted side by side vent cover should be removed the degree of protection becomes IP20 Type C mounting Free space 50 mm 2 i...

Page 19: ...7 Motor control menu drC page 56 Control menu CtL page 60 Function menu FUn page 62 Fault detection management menu FLt page 77 Communication menu COM page 83 Organization tree Motor frequency Reference channel 1 Acceleration Deceleration Low speed High speed Motor rated power Motor rated current AI1 type Store customer parameter set Factory recall customer parameter set FULL Displayed parameter v...

Page 20: ...Wiring Diagram Master PF9500A ...

Page 21: ...Wiring Diagram Master PF9500A ...

Page 22: ......

Page 23: ...a minimum 10 times per meter can be up to 250m long The loop must be placed at least 5m away from high tension cables and at least 1m away from low tension cables If the loop is placed in an area with reinforcing iron typically a concrete floor the loop must be placed at least 50mm above the reinforcement If the detector is used for detecting high vehicles lorries etc use only one loop for each de...

Page 24: ...Loop Guide ...

Page 25: ...Loop Guide ...

Page 26: ...Loop Guide ...

Page 27: ...Loop Guide ...

Page 28: ...Loop Guide ...

Page 29: ...Loop Guide ...

Page 30: ...Master Slave Wiring Info ...

Page 31: ...se can be provided by your supplier Photo cells dirty if fitted Clean photo cells make sure they are debris free Mains on but no power Isolator fuse Check and meter fuse in isolator Gate not going up Access control may be faulty Remove and check Gate function via the Panel buttons Gate Staying up Car has driven off before clearing the loop panel is configured without no passage timer Complete cycl...

Page 32: ... parameters Check the size of the motor drive load Check the state of the mechanism Connect line motor chokes Reduce the Switching frequency SFr page 57 Check the ground connection of drive motor cable and motor insulation SCF1 Motor short circuit Short circuit or grounding at the drive output Ground fault during running status Commutation of motors during running status Significant current leakag...

Page 33: ...omers site This is in no way a health and safety guide just a few key areas for you to be aware of and possibly make future changes to Plan view from above Sketch system layout detailing and numbering potential hazard areas for the client Potential Hazard Areas see diagram 1 2 3 4 5 Additional Comments Descriptions concerning safety on this site Signed 17 ...

Page 34: ...nstructions undertaken Product works the way site need it to this includes no passage time out etc System has had the completed conformity certificate All items on the delivery note have been handed over to client site this should be signed for on the separate sheet which is titled Delivery Note green or yellow paper if parts missing call supplier The engineer has expressed the importance of regul...

Page 35: ...eted in accordance with the guidelines below at any point service repair work is carried out on the product This is to achieve two things 1 To keep a history of the product for yourself and your supplier manufacturer 2 To keep an accurate log of any historical or recent modifications and or problems to help an engineer in the event of any future work required on the product ...

Page 36: ...pleted in accordance with the guidelines below at any point service repair work is carried out on the product This is to achieve two things 1 To keep a history of the product for yourself and your supplier manufacturer 2 To keep an accurate log of any historical or recent modifications and or problems to help an engineer in the event of any future work required on the product 20 ...

Page 37: ...ordance with the following documents Document Ref Revision Description PF9500A O M 5 0 System guides and drawings as defined within O M Manuals Part 4 The following test procedures refer Check Lists pages 15 16 Commissioning Certificate Part 5 Existing Installation Items not covered under warranty This certificate Installers Name On Behalf of Address Signature Date of Signing Position Parts Handed...

Page 38: ...r PF9500A Serial Number EU Directives Standards Applied The above product is in conformity with the essential Health and Safety requirements of the Machinery Directive 2006 42 EC and the following transposed harmonised standards BS EN 292 parts 1 2 1991 BS EN 60204part 1 1993 BS EN 294 1992 BS EN 349 1993 BS EN 418 1992 and BSEN13241 1 including other standards BS EN 12445 2008 BS EN 12453 2008 We...

Page 39: ...hnical principles specification EN6100 6 3 Electromagnetic compatibility Immunity generic standard residential commercial and Heavy Industry Made in the UK Company Representative from manufacturer Name Anthony Green Position Managing Director PF Ltd Unit One Kingsbury Link Trinity Road Tamworth Staffs B78 2EX Date of Declaration 01 04 2010 Person Authorised to compile file Name Damian Speer PF Ltd...

Page 40: ... 400v 50hz 3 phase Braked Motor 4 pole IP54 B14 C face mounted Frame size 80 Output power 0 75kW Current 400v 2 2A Rated speed 1400rpm Power factor cos 0 67 Ts Tn 2 5 Is in 4 3 DC Brake In mA 150 Zo starts hour 15000 Moment of inertia Jx 10 4 Kgm2 17 19 Max brake torque Nm 18 Net weight 15kg PF9500 A Specification Dimensions Power Requirement Drive Motor Maximum Span Maximum Height Duty Cycle Oper...

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