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  Operating the Generator 

EN

13

4.2 

Starting the generator

Inspect all of the system connection points and verify that they are secure.

With both the inlet and outlet ball valves of the buffer vessel closed, open the ball valve on the air inlet port to allow the compressed air into the 
generator.

Switch the electrical power on to the generator and wait whilst it runs through the controller initialisation routine.

Slightly open the ball valve on the inlet to the buffer vessel and leave it to pressurise slowly. When the pressure gauge on the buffer vessel reads 
within 0.5 barg (7psig, 0.05MPa) of the inlet pressure, check for leaks in the inlet piping and then fully open the ball valve.

Open the ball valve on the outlet of the buffer vessel and check for leaks in the piping between the vessel and the generator. 

Open the ball valve on the Nitrogen outlet.

Note: If the purity of the gas is not within specification it will be vented to atmosphere through a vent solenoid within the generator and not 
delivered to the application. When the required purity is achieved the gas will be delivered to the application.

4.3 

Stopping the generator

Close the ball valve on the N2 Outlet port.

If the generator was in standby mode when the electrical power was removed it will default to standby 
mode on completion of the initialisation routine. 

Press 

 to initiate the start up routine.

If the start clean up option is enabled the generator will run through the Rapid Cycle / Pure Start 
before opening the buffer valve and the N2 outlet valve.

[Refer to section 4.5 for more details on Rapid Cycle and Pure Start]

If the generator was running when the electrical power was removed (e.g. power failure) it will 
automatically run through a start up cycle (if enabled) and then commence normal operation. Wait 
until this cycle is complete and the menu displays “Running”. This may take several minutes in ppm 
generators. 

Press [ 

 ] to initiate the shutting down sequence.

The generator will complete the current cycle and then exhaust both beds. This may take several 
minutes particularly on ppm generators.

When the generator is depressurised it will revert to standby mode.

Note: There may be a residual pressure of approximately 1.5 bar within the columns due to the 
release of oxygen from the CMS. This can be released by turning the Kaddis drain, or small ball valve 
if fitted, on the inlet valve assembly. 

Summary of Contents for MAXIGAS MX104

Page 1: ...aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding MAXIGAS MX104 MX120 Original Language User Guide EN...

Page 2: ......

Page 3: ...A Analogue Output 11 4 Operating the Generator 12 4 1 Overview of controls 12 4 2 Starting the generator 13 4 3 Stopping the generator 13 4 4 Menu Interface 14 4 4 1 Hour Meters 14 4 4 2 Fault Log 14...

Page 4: ...qualified and approved by Parker domnick hunter should perform installation commissioning service and repair procedures Use of the equipment in a manner not specified within this user guide may result...

Page 5: ...athing 100 nitrogen will produce immediate unconsciousness and death due to lack of oxygen NON FLAMMABLE COMPRESSED GAS Highlights actions or procedures which if not performed correctly may lead to pe...

Page 6: ...beds Once equalised the bed entering regeneration is depressurised The oxygen adsorbed during the adsorption phase is vented to atmosphere via an exhaust valve and silencer The bed entering the adsorp...

Page 7: ...odel A mm ins B mm ins C mm ins D mm ins E mm ins F mm ins G mm ins H mm ins I mm ins Weight Kg lbs 104 692 27 24 322 12 68 1895 74 59 550 21 65 500 19 68 366 14 41 861 33 90 981 38 62 1724 67 87 336...

Page 8: ...onomy cable gland Remote alarm circuit cable gland Mains supply cable gland 3 Pressure Gauges Column A pressure gauge Column B pressure gauge N2 Outlet pressure gauge Air inlet pressure gauge 4 N2 inl...

Page 9: ...l specification When considering the final location take into account the noise generated when in use Lift the generator by the lower manifold using a fork lift truck or similar and position it in a s...

Page 10: ...bles used must be sized such that the voltage drop between the supply and the load does not exceed 5 of the nominal voltage under normal conditions All cables external to the generator must be adequat...

Page 11: ...ion 3 3 4 Alarm Contacts Each generator is fitted with a set of volt free relay contacts designed for remote alarm indication and are rated 1A max 250Vac 1A 30Vdc The alarm circuit should be connected...

Page 12: ...control This control is active for both local and remote control Menu navigation keys Moves upwards through the menus Moves downwards through the menus Selects the current menu Generator status indica...

Page 13: ...ivered to the application 4 3 Stopping the generator Close the ball valve on the N2 Outlet port If the generator was in standby mode when the electrical power was removed it will default to standby mo...

Page 14: ...t Using the key change the first digit of the code and press The cursor will move to the next digit Repeat the process and enter the following password 1 2 1 _ _ When the password has been entered cor...

Page 15: ...7 for details on calibration Sets the purity level at which an oxygen fault is initiated Default Settings Generators 0 05 above the selected production purity ppm Generators 5ppm above the selected p...

Page 16: ...s The generator monitors the outlet pressure and if it exceeds a pre determined level for a sustained period of time Economy Period the N2 outlet valve will close The generator will continue to cycle...

Page 17: ...rent reading from the 02 analyser will be displayed on the controller Using the and keys enter one of the following as appropriate the purity of the calibration gas the purity reading from the indepen...

Page 18: ...ssure gauges during purging for excessive back pressure Generator Check condition of electrical supply cables and conduits Generator Check cyclic operation Generator Replace active exhaust silencers R...

Page 19: ...element is correctly seated E Assemble the filter bowl back onto the filter and tighten The markers on the filter head and filter bowl must line up with each other when fully assembled F Close the dra...

Page 20: ...20 5 5 Service Record Date of Commissioning Service Hours Hours Shown Date Serviced By Comments Observations Print Initials 8 000 16 000 20 000 24 000 28 000 32 000 36 000 40 000...

Page 21: ...ble Power disconnected Reconnect Power No Low gas outlet pressure Service Overdue Service the generator Internal gas leak Check and Rectify External gas leak Check and Rectify Low inlet pressure Ensur...

Page 22: ...accordance with such instruction and with good practice the company shall not be under any liability whatsoever under the warranty if before giving notification in writing to the company as aforesaid...

Page 23: ...1 2004 PED Assessment Route B D EC Type examination Certificate COV 0623606 1 Notified body for PED Lloyds Register Verification 71 Fenchurch St London EC3M 4BS Authorised Representative Derek Bankie...

Page 24: ...220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker c...

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