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  Operating the Generator 

EN

17

4.7 

Oxygen Analyser Calibration

The O

2

 analyser should be calibrated at least once every three months against 

a calibrated gas supply or a calibrated independent analyser.

Note.

 If using calibration gas, ensure that purity is as close to the production 

gas purity as possible (minimum of 50ppm). Do not exceed 7barg pressure.

For low purity applications the calibration may be performed using compressed 
air. This method is 

not

 recommended when the purity of the gas is critical.

Calibrated Gas Supply

Connect the gas supply to the O

2

 Analyser calibration port (1) on the side of the 

generator. 

Locate the calibration ball valve (2) inside of the shroud and rotate the handle 
clockwise so that it is pointing upwards as shown. Wait approximately fifteen 
minutes for the O

2

 reading to stabilise. Once stable enter the calibrated level  

as specified below.

Calibrated Independent Analyser

Connect the analyser to the nitrogen outlet port of the generator.  Wait 
approximately fifteen minutes for the O

2

 reading to stabilise. Once stable enter 

the calibrated level  as specified below.

Compressed Air

Connect the O

2

 sample line between the elbow push in fitting, located on the 

ball valve (3), and the O

2

 Analyser calibration port (1).  

Open the ball valve (3) and rotate the handle of the calibration ball valve (2) so that it is pointing upwards as shown. Wait approximately fifteen 
minutes for the O

2

 reading to stabilise. Once stable enter the calibrated level  as specified below.

4.7.1 Entering the calibrated level

Select menu 3.2. The current reading from the 0

2

 analyser will be displayed on the controller.

Using the 

 and 

 keys enter one of the following as appropriate:

• 

 

the purity of the calibration gas, 

• 

 

the purity reading from the independent analyser, 

• 

 

Oxygen content of the compressed air (20.9%). 

Press 

 to send the calibration level to the O

2

 analyser.

On successful completion of the calibration the new O

2

 reading will be shown on the bottom line of the 

display. If the calibration is not successful the original reading from the analyser will be loaded. Should this 
occur repeat the above steps.

On completion of the calibration, return the calibration ball valve back to its original position and remove 
the regulated calibration gas supply or independent analyser as applicable.

Disable the O

2

 Alarm Over-ride.

When returning to the main operating menu, “CAL” will be shown on the top line of the display. This will 
remain for a period of twenty minutes after the calibration. Throughout this time period the O2 alarm is 
overridden, to allow the sensor to return to the required level.

If a sample line other than the one provided by domnick hunter 
is used ensure that it is suitable rated for the working pressure 
of the generator.

The sample line will need to be depressurised prior to disconnection. Close the ball valve (3) and wait until the pressure 
shown on the pressure gauge (4) reaches zero. When the line is fully depressurised, rotate the handle of the calibration 
ball valve (2) so that it is pointing downwards and disconnect the line from the generator.

4

3.1  O2 Alarm       
     Over-ride   = 1

Select menu 3.1 and enable the O

2

 Alarm

Over-ride.

3.2  O2 Calibration 
           =   4.95%

3.2  O2 Calibration 
           =   5.00%

3.2  O2 Calibration 
     Please Wait...

3.2  O2 Calibration 
           =   5.00%

3.1  O2 Alarm       
     Over-ride   = 1

   O2 = 5.00 %   CAL
   Running          

Summary of Contents for MAXIGAS MX104

Page 1: ...aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding MAXIGAS MX104 MX120 Original Language User Guide EN...

Page 2: ......

Page 3: ...A Analogue Output 11 4 Operating the Generator 12 4 1 Overview of controls 12 4 2 Starting the generator 13 4 3 Stopping the generator 13 4 4 Menu Interface 14 4 4 1 Hour Meters 14 4 4 2 Fault Log 14...

Page 4: ...qualified and approved by Parker domnick hunter should perform installation commissioning service and repair procedures Use of the equipment in a manner not specified within this user guide may result...

Page 5: ...athing 100 nitrogen will produce immediate unconsciousness and death due to lack of oxygen NON FLAMMABLE COMPRESSED GAS Highlights actions or procedures which if not performed correctly may lead to pe...

Page 6: ...beds Once equalised the bed entering regeneration is depressurised The oxygen adsorbed during the adsorption phase is vented to atmosphere via an exhaust valve and silencer The bed entering the adsorp...

Page 7: ...odel A mm ins B mm ins C mm ins D mm ins E mm ins F mm ins G mm ins H mm ins I mm ins Weight Kg lbs 104 692 27 24 322 12 68 1895 74 59 550 21 65 500 19 68 366 14 41 861 33 90 981 38 62 1724 67 87 336...

Page 8: ...onomy cable gland Remote alarm circuit cable gland Mains supply cable gland 3 Pressure Gauges Column A pressure gauge Column B pressure gauge N2 Outlet pressure gauge Air inlet pressure gauge 4 N2 inl...

Page 9: ...l specification When considering the final location take into account the noise generated when in use Lift the generator by the lower manifold using a fork lift truck or similar and position it in a s...

Page 10: ...bles used must be sized such that the voltage drop between the supply and the load does not exceed 5 of the nominal voltage under normal conditions All cables external to the generator must be adequat...

Page 11: ...ion 3 3 4 Alarm Contacts Each generator is fitted with a set of volt free relay contacts designed for remote alarm indication and are rated 1A max 250Vac 1A 30Vdc The alarm circuit should be connected...

Page 12: ...control This control is active for both local and remote control Menu navigation keys Moves upwards through the menus Moves downwards through the menus Selects the current menu Generator status indica...

Page 13: ...ivered to the application 4 3 Stopping the generator Close the ball valve on the N2 Outlet port If the generator was in standby mode when the electrical power was removed it will default to standby mo...

Page 14: ...t Using the key change the first digit of the code and press The cursor will move to the next digit Repeat the process and enter the following password 1 2 1 _ _ When the password has been entered cor...

Page 15: ...7 for details on calibration Sets the purity level at which an oxygen fault is initiated Default Settings Generators 0 05 above the selected production purity ppm Generators 5ppm above the selected p...

Page 16: ...s The generator monitors the outlet pressure and if it exceeds a pre determined level for a sustained period of time Economy Period the N2 outlet valve will close The generator will continue to cycle...

Page 17: ...rent reading from the 02 analyser will be displayed on the controller Using the and keys enter one of the following as appropriate the purity of the calibration gas the purity reading from the indepen...

Page 18: ...ssure gauges during purging for excessive back pressure Generator Check condition of electrical supply cables and conduits Generator Check cyclic operation Generator Replace active exhaust silencers R...

Page 19: ...element is correctly seated E Assemble the filter bowl back onto the filter and tighten The markers on the filter head and filter bowl must line up with each other when fully assembled F Close the dra...

Page 20: ...20 5 5 Service Record Date of Commissioning Service Hours Hours Shown Date Serviced By Comments Observations Print Initials 8 000 16 000 20 000 24 000 28 000 32 000 36 000 40 000...

Page 21: ...ble Power disconnected Reconnect Power No Low gas outlet pressure Service Overdue Service the generator Internal gas leak Check and Rectify External gas leak Check and Rectify Low inlet pressure Ensur...

Page 22: ...accordance with such instruction and with good practice the company shall not be under any liability whatsoever under the warranty if before giving notification in writing to the company as aforesaid...

Page 23: ...1 2004 PED Assessment Route B D EC Type examination Certificate COV 0623606 1 Notified body for PED Lloyds Register Verification 71 Fenchurch St London EC3M 4BS Authorised Representative Derek Bankie...

Page 24: ...220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker c...

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