Parker CM2115 User Manual Download

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Controller Module

CM2115

U s e r G u i d e

H Y 3 3 - 5 0 2 0 - I B / U S

U G - C M 2 1 1 5 - 0 9 3 5 0 2 4 - 2 0 1 5 0 2 - 0 0 1

Summary of Contents for CM2115

Page 1: ...Controller Module CM2115 User Guide HY33 5020 IB US UG CM2115 0935024 201502 001...

Page 2: ...duct and or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible for making the final selection of the syste...

Page 3: ...als 6 3 3 Install the Required Software Tools 7 3 3 1 Install the Data Link Adapter Driver Software 7 3 3 2 Install Flash Loader 8 3 4 Connect the CM2115 to a Development System 8 3 4 1 Power Up the D...

Page 4: ...Output Connections 37 6 2 Low Side Output with Current Sense 39 6 2 1 Low Side Output with Current Sense Capabilities 39 6 2 2 Low Side Output with Current Sense Configuration 41 6 3 Solid State Relay...

Page 5: ...Controlling a Proportional Valve 59 11 4 Controlling Motor Speed 61 11 5 Using one Analog Input as Two Digital Inputs 62 11 6 Connecting Various Sensors 62 11 6 1 Open Collector 63 11 6 2 Variable Re...

Page 6: ...The following table provides an overview of the changes made to this document over the course of its publication history Release Date Description of Change Rev 001 First release of this document Publi...

Page 7: ...quipment or degradation of signal When you see these symbols follow the instructions carefully and proceed with caution General safety regulations Work on the hydraulics control electronics may only b...

Page 8: ...l system 1 Disconnect the electrical connections between the system and external equipment 2 Disconnect the negative cable from the battery 3 Disconnect the positive cable from the battery 4 Connect t...

Page 9: ...verified Do not start the machine if anyone is near the machine Safety during maintenance and fault diagnosis Before performing any work on the hydraulics control electronics ensure that The machine c...

Page 10: ......

Page 11: ...ed in a vehicle it can also be used for other applications such as industrial automation The CM2115 is designed to communicate through a J1939 based Controller Area Network CAN Custom CAN messaging ca...

Page 12: ...power supply output rated at up to 300 mA The CM2115 has 2 CAN busses one with wake on CAN function The CM2115 has four 12 pin Deutsch DT connectors that are used to interface with the inputs outputs...

Page 13: ...ctions The only instruction section in this manual is the Quick Start section which provides procedures for connecting the CM2115 to a development system powering it up and downloading application sof...

Page 14: ...ions The following symbols are used in the schematic diagrams in this document Symbol Meaning General input General output Frequency input Analog input Frequency sensor Pulse sensor Resistive sensor G...

Page 15: ...User Guide 5 About the CM2115 User Guide Symbol Meaning Pull up resistor Battery Fuse Resistor Ground Chassis ground...

Page 16: ...als The following materials are required for the procedures in this section CM2115 personal computer PC controller I O board controller I O harness connects the CM2115 to the controller I O board eval...

Page 17: ...A Data Link Adapter DLA is needed when connecting the CM2115 in a development system Note Parker Vansco provides the latest DLA software releases through its web site Please contact your Parker Vansco...

Page 18: ...to connect the CM2115 to a development system PC Controller I O Board power source and DLA to verify your application The development system is an ideal environment for creating and downloading softw...

Page 19: ...ia the USB port 3 4 1 Power Up the Development System Once the CM2115 is connected in a development system you need to power it up To power up the CM2115 do the following 1 Ensure all controller I O b...

Page 20: ...ustom application If you are not creating a custom application the provided VSF file is the actual application that Parker Vansco has written for your CM2115 To transfer the VSF file to the CM2115 1 S...

Page 21: ...to the inputs outputs and communication channels used by the CM2115 The connectors are keyed to prevent incorrect mating with the vehicle harness The vehicle harness should be designed to interface w...

Page 22: ...12 CM2115 Connectors and Pinouts Figure 4 Connector J2 Figure 5 Connector J3 Figure 6 Connector J4 The maximum wire gage for the J1 J2 J3 and J4 connectors is 16 AWG with GXL insulation...

Page 23: ...nd terminals that are used in the vehicle harness Mating Connector Part Numbers Connector Shell part no Wedge part no Terminal part no Brown J1 connector DT06 12SD P012 W12S or W12S P012 16 20AWG Gold...

Page 24: ..._DF Digital or Frequency input 7 OUTPUT14_SSR_A Solid state relay pin A 8 CAN2_HI CAN 2 High 9 CAN2_LO CAN 2 Low 10 CAN1_HI CAN 1 High 11 CAN1_LO CAN 1 Low 12 CAN1_SHLD CAN 1 shield J2 Connector Gray...

Page 25: ...gital input 10 INPUT5_D Digital input 11 INPUT6_D Digital input 12 OUTPUT11_2A5_HS 2 5 A High side output with current sense J4 Connector Black Pinout Pin Name Function 1 OUTPUT12_2A5_HS 2 5 A High si...

Page 26: ...can produce high voltage spikes that may damage the CM2115 If an inductive load must be connected to an input use a protective diode or transorb 5 1 Programmable Digital Inputs The CM2115 has 4 progra...

Page 27: ...vating Resistance 6V 427 Active High Deactivating Resistance 6V 2 1 k Active High Activating Resistance 32V 5 5 k Active High Deactivating Resistance 32V 14 6 k Active High Activating Resistance 6V 2...

Page 28: ...grounded or floating 0 A 5 2 2 Active Low Digital Input Installation Connections An active low digital input is typically connected to a switch that is either open or closed When the switch is open th...

Page 29: ...e CM2115 has 2 active high power control digital inputs that are used for waking up turning on the product as follows INPUT1_D and INPUT2_D 5 3 1 Power Control Input Capabilities The CM2115 has 2 acti...

Page 30: ...3 9 V before it is considered an active high input The power control digital input wakes up the CM2115 when switched high to a voltage of 3 9 V or greater and turns the CM2115 off when switched low to...

Page 31: ...2115 has 1 additional digital input INPUT7_D 5 4 1 CM2115 Digital Input Capabilities This input has programmable pull up down resistors The following table provides specifications for the CM2115 s add...

Page 32: ...ed frequency input allows you to read the frequency of external signals that switch between system ground and sensor or battery power This input is ideal for use with hall effect type sensors The foll...

Page 33: ...UT9_AD through INPUT16_AD Two of the analog inputs INPUT9_AD and INPUT10_AD are type 1 amplified and the remaining analog inputs INPUT11_AD through INPUT16_AD are type 2 attenuated Analog inputs can a...

Page 34: ...X UNIT Input voltage range 0 32 V Overvoltage 36 V Inductive load protection No Pull up voltage VLOGIC 0 7 V Pull up resistance 3 29k 3 33k 3 36k Pull down resistance 1 3 29k 3 33k 3 36k Pull down res...

Page 35: ...F Type 2 analog inputs have programmable attenuation and are driven directly into the module analog to digital converter ADC These inputs have programmable pull up or pull down resistor values includi...

Page 36: ...Max Volts ATN1 ATN2 1 000 3 000 OFF OFF 0 542 5 535 ON OFF 0 223 13 423 OFF ON 0 188 15 958 ON ON 5 6 2 Analog Input Configurations The analog inputs have the ability using software to have either a p...

Page 37: ...ion sensor Internal to product Attenuation Filter 249 ohm Gain Figure 10 Type 1 analog input configuration options With Type 2 analog inputs INPUT11_AD through INPUT16_AD Select the input voltage rang...

Page 38: ...High side outputs are used for switching voltage to loads using either a pulse width modulated PWM signal or an on off signal They can also test for various fault conditions which can be used for sof...

Page 39: ...N NOM MAX UNIT Switchable voltage range 6 32 V Output current 0 10 A Output on state resistance 9 m Overvoltage 36 V PWM frequency 500 Hz PWM resolution 0 1 Integrated flyback diode No Inductive pulse...

Page 40: ...gital feedback is sampled at each falling edge If the output is simply turned on the digital feedback is sampled at the set frequency 10 A High Side Output Software Short Circuit Specifications Item M...

Page 41: ...36 V PWM frequency 500 Hz PWM resolution 0 1 Integrated flyback diode No Inductive pulse protection 628 V peak Digital feedback negative going threshold 2 69 V Digital feedback positive going thresho...

Page 42: ...Output Software Short Circuit Specifications Item MIN NOM MAX UNIT Digital feedback negative going threshold 2 69 V Digital feedback positive going threshold 2 86 V Sample rate 1 5000 Hz Over tempera...

Page 43: ...Sense Specifications Item MIN NOM MAX UNIT Switchable voltage range 6 32 V Output current 0 5 A Output on state resistance 20 m Overvoltage 36 V PWM frequency 500 Hz PWM resolution 0 1 Integrated fly...

Page 44: ...CS Software Short Circuit Specifications Item MIN NOM MAX UNIT Digital feedback negative going threshold 2 69 V Digital feedback positive going threshold 2 86 V Sample rate 1 5000 Hz Over temperature...

Page 45: ...side outputs 2 5 A High Side Output with Current Sense Specifications Item MIN NOM MAX UNIT Switchable voltage range 6 32 V Output current 0 2 5 A Output on state resistance 45 m Overvoltage 36 V PWM...

Page 46: ...ge If the output is simply turned on the digital feedback is sampled at the set frequency 2 5 A High Side Output w CS Software Short Circuit Specifications Item MIN NOM MAX UNIT Digital feedback negat...

Page 47: ...and 1x 2 5 A outputs Maximum load on each busbar is 40 A High side outputs can provide switched battery power to a variety of load types in a vehicle 2 5 A high side outputs have internal flyback dio...

Page 48: ...ds in close physical proximity to the power grounds The following shows a typical high side 10 A or 5 A output connection Internal to product High Side Output Application Load Figure 15 High side outp...

Page 49: ...e outputs are used as an on off signal the output provides ground when in the on state the application software is responsible for switching low side outputs on and off When low side outputs are used...

Page 50: ...e resistance 82 m Overvoltage 36 Short Circuit Protection 13 A Short Circuit Trip Time 1 ms PWM frequency 1500 Hz PWM resolution 0 1 Inductive pulse protection 628 V peak Current Sense resistance 99 1...

Page 51: ...tput has hardware overcurrent protection which will disable the output when a potentially damaging overcurrent situation is detected The tripping threshold of the circuit is a function of both current...

Page 52: ...42 CM2115 Outputs The following diagram shows the configuration options for low side outputs Figure 18 Low side output with current sense configuration...

Page 53: ...n the on state the application software is responsible for switching solid state relays on and off 6 3 1 Solid State Relay Capabilities These outputs support 1 0 A maximum continuous current between t...

Page 54: ...State Relay Output Inrush Capability 6 3 2 Solid State Relay Diagnostics Each solid state relay has the ability to report one type of fault condition 6 3 2 1 Short Circuit Short circuit faults occur w...

Page 55: ...wer pin Solid state relays can support up to 1 0 A When connecting a load to a solid state relay ensure the load will not drive currents greater than the maximum specified peak current or maximum spec...

Page 56: ...power to the logic circuit which consists of the microprocessor RAM etc While this input can be connected to any voltage within the specified voltage range it is required that the voltage be greater...

Page 57: ...fuse required on busbar pins 50 A 7 3 Logic and Output Power Connections When connecting the CM2115 logic power note that Logic power connections are made using the VBATT_LOGIC and GND pins The CM211...

Page 58: ...es 8 1 Sensor Power Capabilities SENSOR_SUPPLY is a 5V linear power supply that is capable of continuously providing up to 100mA to external sensors Note The voltage provided to the CM2115 must be 6 5...

Page 59: ...Sensor Power Fault Responses SENSOR_SUPPLY is designed to survive short to battery short to ground and over current events If these events occur the circuit will recover as described in the following...

Page 60: ...ilities The CAN communicates information at a rate of 250 kbps CM2115 input and output information is transmitted through the CAN at a broadcast rate of 40 Hz Lack of regular CAN communication is an i...

Page 61: ...electrical noise on the CAN bus b Connect CAN Shield as close to the center of the CAN bus as possible c Use the lowest impedance connection possible Note Ground loops can damage electronic modules Th...

Page 62: ...ation The following shows a typical CAN connection using the SAE J1939 standard 120 ohm Terminator 120 ohm Terminator Node Node Node Node Node T connectors Variable length Variable length Figure 22 J1...

Page 63: ...lling the CM2115 The vehicle manufacturer is responsible for creating procedures for mounting the CM2115 in a vehicle during production assembly 10 1 Mechanical Installation Guidelines Use the followi...

Page 64: ...ne block 10 1 2 1 Mechanical Requirements Review the following mechanical requirements before selecting a mounting location for the CM2115 The CM2115 should be mounted vertically so moisture will drai...

Page 65: ...gressive pressure wash up to 1000 psi at 1 m 3 28 ft Warning Damage to equipment Exercise caution when pressure washing the CM2115 The severity of a pressure wash can exceed the CM2115 pressure wash s...

Page 66: ...puts outputs communication and power pins are configured Other components on the vehicle and their physical locations The routing of the harness Suggested wire sizing for the various connections are a...

Page 67: ...with the CM2115 is to ensure the vehicle doesn t move when it is not being used and no one is sitting in the operator s seat To prevent the vehicle from moving when no one is sitting in the operator...

Page 68: ...witch interlock connection 11 2 Controlling Indicator Lights Multiple CM2115 can be used together in a system to control a vehicle s indicator lights For example you could connect three CM2115s commun...

Page 69: ...Light Rear Right Signal Light Rear VMM Cabin VMM Front VMM VBAT VBAT VBAT CAN 3 3k 3 3k 3 3k Figure 26 Indicator light connections 11 3 Controlling a Proportional Valve The CM2115 can be used to cont...

Page 70: ...il and provides feedback on the amount of current flowing through the valve coil The application code should be written so that the PWM duty cycle for the output is adjusted to achieve a target curren...

Page 71: ...ilities to control the speed of the motor and a DC coupled frequency input to monitor the output from the motor The application code should be written so that the PWM duty cycle for the high side outp...

Page 72: ...the appropriate ladder logic help file or contact your Parker Vansco Account Representative for more information on writing ladder logic When making the connection ensure there is a voltage difference...

Page 73: ...e sensor s specification to ensure that the CM2115 is configured correctly for the sensor 11 6 1 Open Collector Open collector sensors are compatible with each type of input on the CM2115 Open collect...

Page 74: ...sensor according to changes in pressure or temperature in the application The CM2115 cannot measure resistance directly To make the CM2115 measure resistance accurately do the following Include a prec...

Page 75: ...sensor connection 11 6 3 Variable Reluctance Variable reluctance sensors are typically used in frequency measurement applications and are compatible with AC coupled frequency inputs Variable reluctan...

Page 76: ...ensors on and off and can be wired directly to digital inputs Active low sensor switches are common To use active low switches the internal pull up resistor on the input that the sensor is wired to mu...

Page 77: ...tage type sensors work by driving an analog voltage signal to report the sensor s measured value Voltage sensors are compatible with analog inputs and are typically used in applications that require v...

Page 78: ...nnection 11 6 6 CMOS A sensor with a CMOS type output drives a high and low signal and is typically used in digital and frequency applications and therefore CMOS sensors can be wired directly to digit...

Page 79: ...ents happen as the wiper arm moves along a resistive element When connecting potentiometer sensors it is important to do the following Connect one end of the sensor to the SENSOR_SUPPLY pin and the ot...

Page 80: ...ASAE EP455_Feb_2008_ section 5 8 2 Solar Radiation UV Effects IEC 68 2 5 1975_Procedure C Vibration Swept Sine SAE J1455_Jun_2006_section 4 10 4 1_Appendix A Vibration Random SAE J1455_Jun_2006_ secti...

Page 81: ...es 24V ISO 7637 2_Jun 04 section 5 6 1 Pulse 1 at 500V Deviated Rs 10 instead of 50 Mutual Coupling 12V 24V Coupling Clamp ISO7637 3_Jan_2007 section 3 4 2 300V Transient Load Dump SAE J1455_Jun2006 s...

Page 82: ...from its true rotation amplified A circuit that applies a gain with a value greater than one 1 to a measured signal which is typically used with analog inputs analog input An input that allows a volta...

Page 83: ...wires in a shielded twisted pair cable controller area network CAN bus A communications network bus that permits data from sensors and other equipment within a motor vehicle to communicate with each...

Page 84: ...he input either active on or inactive off driver hardware An electronic device that switches power or ground to an external load The driver is a key component used in all output circuits driver softwa...

Page 85: ...d a low side switch in order to provide a load having both a battery voltage and a ground H bridge A combination of two half bridge circuits used together to form one circuit H bridges provide current...

Page 86: ...uencies at or higher than one half the sampling frequency open load The disconnection of a load from an output often because of a broken or worn wire or connector pin overcurrent A fault state that oc...

Page 87: ...fault state that occurs when an input or output pin is connected to battery power potentially resulting in high current flow short to ground A fault state that occurs when an input or output pin is co...

Page 88: ...15 Digital Input 21 CM2115 Digital Input Capabilities 21 CM2115 Dimensions 53 CM2115 pinouts 14 CMOS 68 Communication 50 Connect the CM2115 to a Development System 8 Connecting Various Sensors 62 Conn...

Page 89: ...ions 20 Power Control Digital Inputs 19 power control input 76 Power Control Input Capabilities 19 Power Up the Development System 9 Programmable Digital Input Capabilities 16 Programmable Digital Inp...

Page 90: ...Controller Module CM2115 User Guide HY33 5020 IB US...

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