Parker Airtek TWB1000 User Manual Download Page 55

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TWP/TWB200 – TWP/TWB9000

Externally Heated Spare Parts List (Flow schematic drawing# FS11683)

MODEL

TWP400

TWP500

TWP600

TWP800

DESICCANT

PART ID

PART NUMBER

DESICCANT 25LB BAGS (QTY)

AV1, AV2

PDA-1/8-25 (24)

PDA-1/8-25 (30)

PDA-1/8-25 (36)

PDA-1/8-25 (48)

FILTER ELEMENTS

COALESCER ELEMENT (QTY)

PF1, PF2

JF0430H-6CK (1)

JF0650J-6CK (1)

JF0900K-6CK (1)

PARTICULATE ELEMENT (QTY)

AF1, AF2

JE-FC0450-HT (1)

JE-FC0625-HT (1)

JE-FC0800-HT (1)

CONTROL AIR FILTER ELEMENT (QTY)

CF1

TP2201-PE (1)

REPAIR KITS

INLET VALVE REPAIR KIT

PV2, PV3

TP7620-P1-RK

EXHAUST VALVE REPAIR KIT

PV1, PV4

TP7510-P1-RK

TP7515-P1-RK

PRE EXHAUST VALVE REPAIR KIT

PV7, PV8

TP7510-P1-RK

OUTLET CHK VALVE REPAIR KIT

CV1

TP7420-SDX-RK

PURGE CHK VALVE REPAIR KIT

CV3, CV4, CV5, CV6

TP7405-AB-RK

TP7407-AB-RK

TP7410-AB-RK

REPLACEMENT PARTS

INLET VALVE

PV2, PV3

TP7620-P1

EXHAUST VALVE

P1, PV4

TP7510-P1

TP7515-P1

PRE EXHAUST VALVE

PV7, PV8

TP7510-P1

OUTLET CHECK VALVE

CV1

TP7420-SDX

PURGE CHECK VALVE

CV3, CV4, CV5, CV6

TP7405-AB

TP7407-AB

TP7410-AB

REPRESSURIZATION VALVE

TP8003

CONTROL SOLENOID VALVE

S1, S2B, S3B, S4

TP8101-1D

DRAIN VALVE

S10, S11

TP8002

MUFFLER, EXHAUST

ES1, ES2

TP4210-1

FILTER, CONTROL AIR

CF1

TP2201-P

SAFETY RELIEF VALVE

PSV1, PSV2

TP7105

PRESSURE GAUGE

PI1, PI2, PI3

LP1020

PURGE ORIFICE

RO1

TP4425-0525

TP4431-0515

BACKUP PURGE ORIFICE

RO2

TP4518

TP4122

TP4125

FILTER DP GAUGE

DPI1, DPI2

2198HX

THERMOCOUPLE

TC1,TC2,TC3,TC4,TC5,TC6 TP2082-UNGRD

TP2082-UNGRD

HEATER

HT1

TP3606

TP3609

PRESSURE TRANSDUCER

PT1,PT2,PT3,PT4,PT5

TP2451

CONTACTOR

C1, C2

ES5050

PLC

PLC1

TP2681-PLC-P800 TP2681-PLC-P800

HMI DISPLAY

HMI

TP2681-HMI-P800

FUSE, 1 AMP

F1, F3

EF0100-2-TD

FUSE, 3 AMP

EF0300-2-TD

MEMORY CARD

TP2681-MEM

DEWPOINT PROBE

AE1

TP2190-1

MODELS WITH NEMA 4

NEMA 4 THERMOCOUPLE

TC1,TC2,TC3,TC4,TC5,TC6 TP2083-N4

TP2083-N4

MODELS WITH INSTRUMENTATION OPTION

PRESSURE GAUGE

PI4, P5

LP1020

TEMPERATURE GAUGE

TG1, TG2

LT3250-.25

Summary of Contents for Airtek TWB1000

Page 1: ...1 Externally Heated Blower Purge Desiccant Dryers User Manual Models TWP TWB200 TWP TWB9000...

Page 2: ...conditions and may void warranty For additional infor mation refer to this manual or contact the factory for recommendations Please have the dryer serial number and model ready when contacting the fac...

Page 3: ...5 General Operation 8 Flow Schematics 10 Wiring Diagrams 17 Start Up 22 Timing Configuration 23 Manual Stepping 24 Controller Display Operation 24 Communications 44 Shutdown 52 Maintenance 52 Spare Pa...

Page 4: ...at the time of the power loss Automatic or manual drain valves will eject water oil particulates and air under partial pressure when operated Proper precautions must be taken Condensate drainage from...

Page 5: ...peratures or direct sunlight Dryers designed for outdoor use should not be placed outside until ready for operation All plugs and flange covers should remain in place until the dryer is ready to be in...

Page 6: ...is under pressure equal to the system and must use piping suitable for the pressure and temperature class if piped to another location A coalescer type prefilter must be installed before the desiccan...

Page 7: ...the exhaust piping is vertical a drip line must be installed to remove moisture It is recommended to pipe the exhausts separately for ease of maintenance and troubleshooting It is highly recommended t...

Page 8: ...er purge dryers regeneration of the saturated desiccant vessel bed is begun by blowing down the sat urated vessel bed The quick change from line pressure to atmosphere causes moisture to detach itself...

Page 9: ...TWP TWB200 TWP TWB9000 9 TWP Desiccant Dryer Operation TWB Desiccant Dryer Operation...

Page 10: ...TWP TWB200 TWP TWB9000 10 FLOW SCHEMATIC MODELS TWP200 300 DWG FS11682 Rev...

Page 11: ...TWP TWB200 TWP TWB9000 11 FLOW SCHEMATIC MODELS TWP400 800 DWG FS11683 Rev...

Page 12: ...TWP TWB200 TWP TWB9000 12 FLOW SCHEMATIC MODELS TWP1000 1500 DWG FS11684 Rev...

Page 13: ...TWP TWB200 TWP TWB9000 13 FLOW SCHEMATIC MODELS TWP2000 9000 DWG FS11685 Rev...

Page 14: ...TWP TWB200 TWP TWB9000 14 FLOW SCHEMATIC MODELS TWB200 800 DWG FS11686 Rev...

Page 15: ...TWP TWB200 TWP TWB9000 15 FLOW SCHEMATIC MODELS TWB1000 1500 DWG FS11687 Rev...

Page 16: ...TWP TWB200 TWP TWB9000 16 FLOW SCHEMATIC MODELS TWB2000 9000 DWG FS11688 Rev...

Page 17: ...TWP TWB200 TWP TWB9000 17 WIRING DIAGRAM STANDARD CONTROLLER...

Page 18: ...TWP TWB200 TWP TWB9000 18 WIRING DIAGRAM STANDARD CONTROLLER...

Page 19: ...TWP TWB200 TWP TWB9000 19 WIRING DIAGRAM STANDARD CONTROLLER...

Page 20: ...TWP TWB200 TWP TWB9000 20 WIRING DIAGRAM STANDARD CONTROLLER...

Page 21: ...TWP TWB200 TWP TWB9000 21 PANEL LAYOUT STANDARD CONTROLLER...

Page 22: ...will occur which must be reset from the control panel after re opening the control air ball valve The dryer can be run in the heatless mode for two or three cycles to quickly remove desiccant dust cau...

Page 23: ...in per tower Purging 6 min per tower Repressurization 1 min per The heating time is the maximum per tower per cycle To save energy the system is designed to end the heating cycle and advance to coolin...

Page 24: ...ased downstream Only switch out of cooling if you are certain there is no possibility of releasing dangerous heat downstream CONTROLLER DISPLAY OPERATION The dryer s controller is an Allen Bradley PLC...

Page 25: ...ed in order to reset resulting in a potential service call Main Screen Information Display a Status Message Line Cycles thru one or more of the following as well as any active alarms PRESS START KEY W...

Page 26: ...pecified in the Extended Drying Time setting Typically 60 minutes or until the dewpoint rises above the dewpoint demand set point Not applicable if Dewpoint Demand is not installed and enabled Refer t...

Page 27: ...s RIGHT DRYING TIME REMAINING LEFT DRYING TIME REMAINING Dryer still has time remaining on the drying tower and is waiting for the time to expire before switching towers SWITCHING TOWERS Towers are sw...

Page 28: ...indicates valves are closed 5 Inlet Valves 2 White indicates valve s are open Yellow indicates valves are closed 6 Purge Stop Valve Externally Heated Models Only White indicates valve s are open Yell...

Page 29: ...of the PLC Inputs and Outputs 5 Service Icons Press for access to user and service related functions 6 Support Icon Press for access to dryer and support information 7 Hide Menu Icon Press to hide the...

Page 30: ...WP TWB200 TWP TWB9000 30 Main Screen User Controls Available for dryers which include a Dewpoint Demand sensor Drain Settings Optional Only applicable for dryers which control the drains using the PLC...

Page 31: ...r Settings There are two 4 20 mA inputs on the PLC for the user If Sensor 1 is selected as a Flow Meter input its value is displayed on the Main Display Sensors 1 and 2 real time values are accessed f...

Page 32: ...setting This is independent of external over temp alarm Heat Exhaust Limit Enable Halts heating 5 minutes after exhaust temperature rises above setting Cool Exhaust Limit Enable Halts Cooling 5 minut...

Page 33: ...zation If this setting is enabled the dryer will alarm and regeneration will shut down if the tower pressure is not within 10 psi of the inlet pressure at the end of the repressurization time If this...

Page 34: ...new data is logged To refresh the data you must hit one of the zoom buttons Use RIGHT and LEFT ARROW keys to move between trend screens The following trends screens exist Dewpoint Dewpoint Purge Tempe...

Page 35: ...at cursor position 4 Scale determined by the data type 5 Time at cursor line shows time at cursor line 6 Current Time system time Exhaust Temperature Left Pressure Right Pressure Left Temperature Rig...

Page 36: ...Cursor Left Moves cursor left one unit resolution unit Step Cursor Right Moves cursor right one unit resolution unit Search Opens a search window where a date and time can be entered Note Changing the...

Page 37: ...B200 TWP TWB9000 37 Sensor Screen Displays real time sensor values This is the only place that the User Input 2 is displayed I O Screens Displays real time PLC inputs and Outputs for use in trouble sh...

Page 38: ...TWP TWB200 TWP TWB9000 38 Service Screen...

Page 39: ...py of the PLC settings so they can be transferred to a replacement PLC 4 Reboot Display Used to reboot the display panel should it be necessary An alternate method it to pull the orange plug on the ba...

Page 40: ...ne information Only users with Factory or Service level access can change this information Alarm Indicator Display Indicators will display in RED for all active alarms Pressing the indicator will disp...

Page 41: ...and event activity since the last time the history log was cleared User Buttons Page Up Down Move up and down thru menu Clear History Clears the alarm history use with caution Save to File Save histor...

Page 42: ...arms and automatically restart the dryer Alarm Relay There is an alarm contact on the PLC for driving external alarm devices or for feeding into a PLC The alarm relay turns on whenever there is a new...

Page 43: ...above the set point for 45 minutes Default is 20 F 28 C User Enabled Adjustable from 250 F to 75 F 150 C to 20 C Automatically resets when the dew point rises above the set point CLOGGED PRE FILTER Di...

Page 44: ...ork traffic or network interference may cause the VNC server to intermittently shut down Rebooting the HMI via the Service menu or via Modbus register 40101 will restore the VNC Server after reboot Et...

Page 45: ...3 TXDB Transmit Data Output RS422 RS485 14 RTSA Request to Send Output RS422 15 RTSB Request to Send Output RS422 16 17 18 CTSA Clear to Send Input RS422 19 CTSB Clear to Send Input RS422 20 DTR Data...

Page 46: ...ating stage of regeneration 10021 R Status Ambient Blower Cooling Currently using blower to provide ambient air for cooling 10022 R Status Stripping Currently using dry purge air for cooling 10023 R S...

Page 47: ...Run Standby Switch set to Standby Position 10079 R Input Remote Alarm Reset 1 External contact closure resets Alarms and Restart Dryer 10081 R Alarm Left Blowdown see separate alarm chart for details...

Page 48: ...0102 R Right Tower Pressure Pressure in PSI See registers 40034 and 40042 for range 30103 R Inlet Pressure Pressure in PSI See registers 40035 and 40043 for range 30104 R Outlet Pressure Pressure in P...

Page 49: ...8 R W Calibration Sensor Low Set Dewpoint Probe Minimum sensor dewpoint Default is 148 F 40019 R W Calibration Sensor Min Set User Sensor 1 User adjustable input 1 minimum range Default is 0 Refer to...

Page 50: ...W Control Set Inlet Swing Time Factory Setting Time allocated for controlling inlet valves Default is 2 seconds 40052 R W Control Set Heating Exhaust Limit Exhaust Limit setting from 100 F to 250 F D...

Page 51: ...ctory Setting Dryer uses dual acting inlet valves 40085 R W Control Setting Enable Pre Exhaust Outputs Factory Setting Dryer uses pre exhaust valves 40086 R W Alarm Setting Acknowledge Alarms Set to s...

Page 52: ...stand by button was first pressed To depressurize the dryer first follow the appropriate shutdown procedure Open the dryer bypass valve Close the outlet isolation valve and then the inlet isolation va...

Page 53: ...no back pressure in regenerating vessel If the muffler is clogged it must be cleaned or replaced Tighten wire connections to heater Stud terminals should be tightened to a maximum torque of 20 in lbs...

Page 54: ...3 TP8003 TP8003 CONTROL SOLENOID VALVE S1 S2B S3B S4 TP8101 1D TP8101 1D TP8101 1D DRAIN VALVE S10 S11 TP8002 TP8002 TP8002 MUFFLER EXHAUST ES1 ES2 TP4210 1 TP4210 1 TP4210 1 FILTER CONTROL AIR CF1 TP...

Page 55: ...7 AB TP7407 AB TP7410 AB REPRESSURIZATION VALVE S5 TP8003 TP8003 TP8003 TP8003 CONTROL SOLENOID VALVE S1 S2B S3B S4 TP8101 1D TP8101 1D TP8101 1D TP8101 1D DRAIN VALVE S10 S11 TP8002 TP8002 TP8002 TP8...

Page 56: ...E FINISH 125 A PV1 PV1 PV1 PV1 PV1 PSV1 PSV2 MV3 S5 CV4 CV3 RO1 RO2 S1 S7 S2b S3b S4 S8 PI1 PT1 PT2 PI2 CV1 DETAIL A SCALE 0 25 1 PROPERTY OF PARKER HANNIFIN CORPORATION THIS DOCUMENT CONTAINS INFORMA...

Page 57: ...2 AE1 S PT5 TC6 TC1 TC2 BV3 BV1 HT1 DS4 D D DS2 TC3 PROPERTY OF PARKER HANNIFIN CORPORATION THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER HANNIFIN AND IS FURNISHED...

Page 58: ...VE CV3 CV4 CV5 CV6 TP7410 AB TP7410 AB TP7410 AB REPRESSURIZATION CONTROL VALVE S5 TP8003 TP8003 TP8101 D REPRESS VALVE PV5 TP7610 P1 PURGE STOP VALVE PV9 TP7615 P1 CONTROL SOLENOID VALVE S2A S2B S3A...

Page 59: ...IZE SHEET DRAWING NUMBER REVISION PART NUMBER MATERIAL PARKER HANNIFIN GSF DIVISION LANCASTER NY 14086 USA INCHES JZ 1 20 EXT HEATED 1200 MANUAL DRAWING 5 19 2016 ALL TOLERANCES 1 64 FRACTIONS 1 4 SHE...

Page 60: ...LC1 ES2 ES1 PROPERTY OF PARKER HANNIFIN CORPORATION THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER HANNIFIN AND IS FURNISHED ON THE UNDERSTANDING THAT THE DOCUMENT A...

Page 61: ...TP7441 SW TP7441 SW PURGE CHECK VALVE CV3 CV4 CV5 CV6 TP7415 AB TP7415 AB TP7421 SW REPRESS CONTROL SOELNOID VALVE S5 TP8101 D TP8101 D TP8101 D REPRESS VALVE PV5 TP7610 P1 TP7610 P1 TP7610 P1 PURGE S...

Page 62: ...441 SW TP7441 SW PURGE CHECK VALVE CV5 CV6 TP7420 AB TP7420 AB TP7420 AB TP7420 AB TP7420 AB REPRESS CONTROL SOELNOID VALVE S5 TP8101 D TP8101 D TP8101 D TP8101 D TP8101 D REPRESS VALVE PV5 TP7610 P1...

Page 63: ...CATED ON THIS DOCUMENT ALL RIGHTS RESERVED WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER PART NUMBER MATERIAL PARKE...

Page 64: ...L RIGHTS RESERVED WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER DRAWN SCALE TITLE SIZE PART NUMBER MATERIAL C J 1 TWP3000FY41NNN MAN ALL TOLERANCES 1 64 ANGLES 2 FRACTIONS 1...

Page 65: ...1 FILTER CONTROL AIR CF1 TP2201 P TP2201 P TP2201 P TP2201 P TP2201 P TP2201 P SAFETY RELIEF VALVE PSV1 PSV2 TP7105 TP7105 TP7105 TP7105 TP7105 TP7105 PRESSURE GAUGE PI1 PI2 PI3 LP1020 LP1020 LP1020 L...

Page 66: ...510 P1 RK OUTLET CHK VALVE REPAIR KIT CV1 CV2 TP7431 SWRK TP7431 SWRK TP7431 SWRK PURGE CHK VALVE REPAIR KIT CV3 CV4 TP7420 AB RK TP7431 SWRK TP7431 SWRK REPLACEMENT PARTS INLET VALVE PV2 PV3 TP7631 B...

Page 67: ...S5001 TF 10 0 ES5001 TF 7 6 ES5001 TF 13 0 HEATER FUSE EF3000 EF3040 F EF3050 F BLOWER FUSE EF3015 EF3012 EF3020 PLC PLC1 TP2681 PLC B1200 TP2681 PLC B1200 TP2681 PLC B9000 HMI DISPLAY HMI TP2681 HMI...

Page 68: ...ALVE REPAIR KIT CV3 CV4 TP7431 SWRK TP7441 SWRK TP7441 SWRK 2 CHK VALVE REPAIR KIT CV5 CV6 TP7410 AB RK TP7410 AB RK TP7410 AB RK REPRESS VALVE REPAIR KIT PV5 TP7610 P1 RK TP7610 P1 RK TP7610 P1 RK RE...

Page 69: ...F STARTER OVERLOAD OL ES5001 TF 13 0 ES5001 TF 16 0 ES5001 TF 16 0 HEATER FUSE EF3060 F EF3040 F EF3050 F BLOWER FUSE EF3020 EF3025 EF3025 PLC PLC1 TP2681 PLC B9000 TP2681 PLC B9000 TP2681 PLC B9000 H...

Page 70: ...VALVE S2A S2B S3A S3B TP8101 1D TP8101 1D TP8101 1D TP8101 1D TP8101 1D CONTROL SOLENOID VALVE S1 S4 S7 S8 TP8101 1D TP8101 1D TP8101 1D TP8101 1D TP8101 1D DRAIN VALVE S10 S11 TP8003 TP8003 TP8003 TP...

Page 71: ...TWP TWB200 TWP TWB9000 71...

Page 72: ...ts down dryer again consult factory Thermocouple disconnected or defective reconnect or replace Purge flow set to low adjust purge setting to spec TWP dryers only Insufficient Heat Low purge flow adju...

Page 73: ...nit Does Not Fully Pressurize Purge rate too low Adjust purge pressure setting Exhaust valve leaking see exhaust valve leaking Purge orifice or repressurization valve plugged clean Back Pressure In Re...

Page 74: ...0 80 4 IN FLG 460 3 60 58 2 38 7 5 27 3 1500 9850 2600 2600 80 4 IN FLG 460 3 60 75 6 50 10 35 6 1900 12210 3000 3000 80 6 IN FLG 460 3 60 87 7 60 10 40 3 2200 12650 4000 4000 80 6 IN FLG 460 3 60 122...

Page 75: ...0 3 IN FLG 480 3 60 24 7 18 9 3 1100 52 120 7 16 7765 2000 2000 80 135 4 IN FLG 480 3 60 33 1 25 12 3 1500 30 160 5 8 8565 2600 2600 80 135 4 IN FLG 480 3 60 33 1 25 16 0 1900 46 208 5 8 11562 3000 30...

Page 76: ...00 www parker com rfde Racor Research Development Stuttgart Germany 49 0 711 7071 290 10 Hydraulic Filtration Hydraulic Filter Arnhem Holland 31 26 3760376 www parker com hfde Urjala Finland 358 20 75...

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