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Parker AC650V Series, Product Manual

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Parker AC650V Series Product Manual Download Page 76

Serial Communications  

11-1 

650V AC Drive 

Chapter 11

 

S

ERIAL 

C

OMMUNICATIONS

 

Connection to the P3 Port 

IMPORTANT:

 

The drive MUST be earthed. Failure to do so could damage your communications ports. 

The port is an un-isolated RS232, 19200 Baud, supporting the standard EI bisynch ASCII 

communications protocol. Contact Parker Hannifin Manufacturing for further information. 

The P3 port is located under the terminal cover and can be used for pc configuration or to remote 

mount a RS232 keypad. 

P3 Port 

A standard P3 lead is used to connect to the drive. 

1 2 3 4

 

P3 Port Pin  Lead 

Signal 

1 

Black 

0V 

2 

Red 

5V 

3 

Green 

TX 

4 

Yellow 

RX 

 

Note:

 

There is 5V present on pin 2 of the P3 port - do not connect this to your PC. 

 

Summary of Contents for AC650V Series

Page 1: ...650V Frame 1 2 3 HA467649U003 Issue 3 Product Manual aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding...

Page 2: ...y effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Parker cannot accept responsibility for damage injury or expe...

Page 3: ...all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow th...

Page 4: ...for your own information Unit used as a refer to Certification for the Inverter Component Relevant Apparatus Unit fitted Wall mounted Enclosure Application Area The equipment described is intended for...

Page 5: ...or the product s operation are correctly installed All control and signal terminals are SELV i e protected by double insulation Ensure all external wiring is rated for the highest system voltage Therm...

Page 6: ...ERATINGTHEDRIVE 4 1 Pre Operation Checks 4 1 Initial Start up Routines 4 1 Local Control Operation 4 2 Remote Control Operation 4 2 Set up as an Open loop drive V F Mode 4 3 Set up using the Sensorles...

Page 7: ...nance 8 1 Repair 8 1 Saving Your Application Data 8 1 Returning the Unit to Parker Hannifin Manufacturing 8 1 Disposal 8 1 CHAPTER 9TECHNICALSPECIFICATIONS 9 1 Understanding the Product Code 9 1 Envir...

Page 8: ...d the CE Mark 10 3 CE Marking for Low Voltage Directive 10 3 CE Marking for EMC Who is Responsible 10 3 EMC Compliance 10 3 Certificates 10 4 CHAPTER 11SERIALCOMMUNICATIONS 11 1 Connection to the P3 P...

Page 9: ...Contents Contents Page Cont 8...

Page 10: ...ew of Component Parts Frame 1 illustrated 1 Main drive assembly 7 Control terminals 2 Keypad 8 Volt free relay contacts 3 DIN clip fixing bracket 9 Product rating label 4 Terminal cover 10 Motor therm...

Page 11: ...n Electrical Safety Standard VDE0160 1994 EN50178 1998 the unit must be mounted inside a control cubicle that requires a tool for opening The cubicle should provide 15dB attenuation to radiated emissi...

Page 12: ...utton starting Other control connections for your Application are shown in Chapter 12 and can be made to suit your system Referring to the Connection Diagram Follow the instructions for Local Control...

Page 13: ...c Frame 2 3 220 240V ac Frame 3 M1 U M2 V M3 W L1 TH1A TH1B L2 N 1 220 240V ac Frame 1 Power Terminal Variations 3 380 460V ac Refer to Chapter 12 Applications for specific control wiring for each App...

Page 14: ...ase TH1A Thermistor Connection to motor thermistor It is good practice to protect motors by fitting temperature sensitive resistors A typical resistance up to a reference temperature of 125 C is 200 r...

Page 15: ...r the Drive for more information Terminal tightening torque for Frame 3 power connections is 20 lb in 2 26Nm Protect the incoming mains supply using the specified fuse or RCD circuit breaker Type B IM...

Page 16: ...sing the RS232 P3 port located under the terminal cover A standard P3 lead Parker SSD Part Number CM057375U300 which is used to connect the Keypad to the drive Two self tapping screws are provided wit...

Page 17: ...ted using the 6052 Mounting Kit 6052 Mounting Kit Parts for the Remote Keypad Tools Required No 2 Posidrive screwdriver Assembly Procedure Cutout Dimensions An actual size template is provided with th...

Page 18: ...mmend you ground the module to the system earth using the Functional Earth terminal RS485 Connections RS232 Connections master to single multiple slave master to single slave only Tx Rx 0V 9 Way or 25...

Page 19: ...SE08 For Tag number information refer to the 650V Software Product Manual available on the Parker SSD Drives website www parker com ssd Note This Option can only be used on drives using software versi...

Page 20: ...rcuit breaker RCD not recommended line choke noisy motor cable The choke is for use on the following drive Phase Drive Nominal Input Voltage V Drive Power kW hp Rated Current Aeff Rated Inductivity mH...

Page 21: ...used check whether these unused terminals need to be tied high or low If the motor thermistor terminals are not connected to a motor thermistor connect these terminals together Check external run cont...

Page 22: ...using the DIN2 connection 0V forward 24V reverse Alternatively swap two of the motor phases WARNING Disconnect the mains supply first The installation of your drive is now complete The drive will ope...

Page 23: ...Vector Mode Display Parameter Default Brief Description CONTROL MODE Set to SENSORLESS VEC 1 This parameter contains the main method of motor control used by the drive and by default is set to VOLTS...

Page 24: ...direction Ensure also that the motor is unloaded Ideally the motor shaft should be disconnected If the motor is connected to a gearbox this is ok provided that there is nothing on the output of the ge...

Page 25: ...the minimum frequency at which the 650V will run as a of MAX SPEED ACCEL TIME 10 0 s Set the time taken for the 650V to ramp up from zero to MAX SPEED DECEL TIME 10 0 s Set the time taken for the 650V...

Page 26: ...e will initialise on subsequent power ups with the previously saved settings and control mode Local or Remote Control Controlling the Drive using the Keypad Control Key Definitions Key Operation Descr...

Page 27: ...Quick Application Selection You can navigate immediately to the APPLICATION parameter P 1 from power up as shown opposite Then press the key to display the current Application Press again to allow th...

Page 28: ...full menu view The DIAGNOSTICS Menu Display Name Description FREQUENCY The current output frequency in Hertz SPEED SETPOINT The set point as a percentage of MAX SPEED DC LINK VOLTS Vac rms x 2 dc link...

Page 29: ...out 1 scale Anout 1 offset Anout 1 abs Anout 1 value Anout 2 scale Anout 2 offset Anout 2 abs Anout 2 value Digin 1 destination Digin 2 destination Digin 3 destination Digin 4 destination Digin 5 dest...

Page 30: ...Factory Defaults 2 button reset Power up the drive whilst holding the keys as shown to return to factory default settings This loads Application 1 Then press the key Changing the Default Operating Fr...

Page 31: ...the drive will not return to Remote Control if this will cause the drive to start Check RUN and JOG inputs are low Changing Direction in Local Control When the drive is running in Local Control the d...

Page 32: ...Go to Press Try to edit any parameter with password activated Go to Press 2 Enter new password using for example Enter current password using for example Enter current password using for example 3 Pre...

Page 33: ...d with F are visible with full menus only Refer to the DETAILED MENUS parameter ST 99 M Parameters indicated with M are Motor Parameters They are not reset by changing Application using parameter P 1...

Page 34: ...Product Code dependent 7 5 to 240Hz 50 or 60Hz JOG SETPOINT Speed the 650V will run at if the Jog input is high as a percentage of the MAX SPEED parameter 100 0 to 100 0 10 0 RUN STOP MODE RAMPED The...

Page 35: ...motor volts above the selected V F characteristic at the lower end of the speed range OUTPUT VOLTS FREQUENCY f B 25 100 BOOST f B BASE FREQUENCY 0 INCREASING INCREASED TORQUE CONSTANT POWER RANGE FLUX...

Page 36: ...ENABLE VF Enables the stabilisation function when TRUE Eliminates light load speed variations in V F Fluxing Mode 0 FALSE 1 TRUE 1 VOLTAGE CONTROL MODE VF NONE no attempt is made to control the PWM m...

Page 37: ...tage at base frequency 0 0 to 575 0V product code dependent MAG CURRENT M This parameter contains the motor model no load line current as determined by the Autotune or taken from the motor nameplate 0...

Page 38: ...ENT 0 FALSE 1 TRUE 1 SPEED PROP GAIN F M SV Sets the proportional gain of the loop Speed error revolutions per second x proportional gain torque percent 0 00 to 300 00 product code dependent SPEED INT...

Page 39: ...NPUT TYPE UNPROCESSED 0 to 100 of selected TYPE 300 0 to 300 0 100 0 AIN 2 OFFSET 300 0 to 300 0 0 0 AIN 2 TYPE 0 0 10V 1 0 5V 2 0 20mA 3 4 20mA 3 DIN 1 VALUE F The TRUE or FALSE input after any inver...

Page 40: ...DEST F DIGIN 4 DEST F DIGIN 5 DEST F DIGIN 6 DEST F DIGIN 7 DEST F DIGOUT 1 SOURCE F 0 NONE 1 HEALTH 2 TRIPPED 3 RUNNING 4 AT ZERO 5 AT SPEED 6 AT LOAD 7 READY 0 NONE 1 HEALTH 2 TRIPPED 3 RUNNING 4 AT...

Page 41: ...communications 0 FALSE 1 TRUE 0 COMMS TIMEOUT F Sets the maximum time allowed between refreshing the COMMS COMMAND parameter The drive will trip if this time is exceeded Set the time to 0 00 seconds t...

Page 42: ...START ATTEMPTS Determines the number of restarts that will be permitted before requiring an external fault reset 0 to 10 0 AUTO RESTART DELAY Determines the delay between restart attempts for a trip i...

Page 43: ...s all keys 0000 to FFFF FFFF Parameter Setting RUN L R JOG DIR 0000 0010 0020 0030 0040 0050 0060 0070 0080 0090 00A0 00B0 00C0 00D0 00E0 00F0 ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED E...

Page 44: ...count 0 FALSE 1 TRUE 0 ENC LINES F The number of lines must be set to match the type of encoder being used Incorrect setting of this parameter will result in an erroneous speed measurement 100 to 100...

Page 45: ...efault is 0 setting to 1 inverts the input logic Configure for use as a Digital Output For example to use terminal 10 as an output select S DOP2 to be 1 2 3 4 5 or 6 For instance you could set paramet...

Page 46: ...ontroller Single symmetric limit on output A Method for Setting up the PI Gains The gains should be set up so that a critically damped response is achieved for a step change in setpoint An underdamped...

Page 47: ...Hexadecimal Representation of Trips Skip Frequencies Parameters S ST11 to S ST14 control two programmable skip frequencies that can prevent the drive from operating at frequencies that cause mechanic...

Page 48: ...using DSE Lite or other suitable programming tool refer to the 650V Software Product Manual on our web site www parker com ssd Frequency Dependent Parameters These parameter values marked with in the...

Page 49: ...OR DATA 1159 50Hz 60Hz NAMEPLATE RPM MOTOR DATA 83 1750 RPM MOTOR VOLTAGE MOTOR DATA 1160 MAX SPEED REFERENCE 57 50Hz 60Hz MOTOR CONNECTION MOTOR DATA 124 STAR STAR The correct value is selected for t...

Page 50: ...ms 109 40 ms 109 40 ms 136 75 ms 136 75 ms BRAKE POWER DYNAMIC BRAKING 78 0 1 kW 0 1 kW 0 1 kW 0 1 kW 0 1 kW 0 1 kW FREQUENCY INJ BRAKING 577 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz DEFLUX TIME INJ...

Page 51: ...kW FREQUENCY INJ BRAKING 577 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz DEFLUX TIME INJ BRAKING 710 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s BASE VOLTS INJ BRAKING 739 100 00 100 00 100 00 100 00 100 00 100...

Page 52: ...QUENCY INJ BRAKING 577 9 0 Hz 9 0 Hz 9 0 Hz 9 0 Hz DEFLUX TIME INJ BRAKING 710 0 5 s 0 5 s 0 5 s 0 5 s BASE VOLTS INJ BRAKING 739 100 00 100 00 100 00 100 00 DC LEVEL INJ BRAKING 581 3 0 3 0 3 0 3 0 D...

Page 53: ...alarm is displayed on the MMI display Resettinga TripCondition All trips must be reset before the drive can be re enabled A trip can only be reset once the trip condition is no longer active i e a tr...

Page 54: ...ndition exceeding the Inverse Time allowance has caused the trip Remove the overload condition refer to Chapter 5 P 12 7 CURRENT LOOP A current of less than 1mA is present when 4 20mA setpoint is sele...

Page 55: ...oo high DECEL TIME set too low 21 LOW SPEED OVER I The motor is drawing too much current 100 at zero output frequency FIXED BOOST level set too high 22 10V FAULT 10V fault 10V REF overload warning ter...

Page 56: ...40 TR TOO SMALL The calculated value of rotor time constant is too small Check the value of nameplate rpm 41 MAX RPM DATA ERR This error is reported when the MAX SPEED RPM is set to a value outside t...

Page 57: ...7 CURRENT LOOP 0x0040 8 MOTOR STALLED 0x0080 9 ANIN FAULT 0x0100 10 BRAKE RESISTOR 0x0200 11 BRAKE SWITCH 0x0400 12 DISPLAY KEYPAD 0x0800 13 LOST COMMS SCI 0x1000 14 CONTACTOR FBK CNTC 0x2000 15 SPEED...

Page 58: ...2 8 2 10 displayed as A an 0 in digit 1 This in turn represents the trips BRAKE SWITCH ANIN FAULT MOTOR STALLED and INVERSE TIME In the same way the AUTO RESTART TRIGGERS parameter set to 04A0 would r...

Page 59: ...he item in the original packing materials or at least an anti static enclosure Do not allow packaging chips to enter the unit Disposal This product contains materials which are consignable waste under...

Page 60: ...2 2 9 6 3 0 9 6 3 1960 3 230v 3phase 23 3 12 3 4 12 3 3 2123 3 4 16 4 5 16 4 3 2164 3 400 460v 3phase 43 0 37 1 5 0 5 1 5 2 1150 2 0 55 2 0 0 75 2 0 2 1200 2 0 75 2 5 1 2 5 2 1250 2 1 1 3 5 1 5 3 5 2...

Page 61: ...orth America Block No Variable Description 1 650V Generic product 2 XXXX Four characters specifying the power output in Hp 00F3 0 3Hp 00F5 0 5Hp 00F7 0 75Hp 0001 1Hp 01F5 1 5Hp 0002 2Hp 0003 3Hp 0005...

Page 62: ...onditions Class 3k3 as defined by EN50178 1998 Vibration Test Fc of EN60068 2 6 10Hz f 57Hz sinusoidal 0 075mm amplitude 57Hz f 150Hz sinusoidal 1g 10 sweep cycles per axis on each of three mutually p...

Page 63: ...2 FRAME 2 1 Phase IT TN 230V Drive Power kW hp Input Current 5kA Output Current 40 o C A ac Maximum Power Loss W Surge Current peak rms for 10ms A A 1 1 1 5 24 17 13 8 5 5 65 1 5 2 0 25 18 16 0 7 0 82...

Page 64: ...4kW 5Hp CO470652 RL 00802 3 00 8 3 5 5kW 7 5Hp CO352783 RL 01202 2 50 12 3 6 0kW 10Hp CO352785 RL 01802 1 50 18 3 7 5kW 10Hp CO352785 RL 01802 1 50 18 UserRelay RL1A RL1B Maximum Voltage 250Vac Maxim...

Page 65: ...50mA either individually or as the sum of outs from terminals 6 10 11 CablingRequirements forEMC Compliance Power Supply Cable Motor Cable Brake Resistor Cable Signal Control Cable Cable Type for EMC...

Page 66: ...be mounted on a heatsink back panel and covered to prevent injury from burning Recommended Brake Resistors The following brake resistors are available from Parker SSD Drives Brake Resistor Value Frame...

Page 67: ...650V Motor Power kW 0 25 0 37 0 55 0 75 1 1 1 5 2 2 3 0 4 0 Fundamental Voltage V 230 230 230 230 230 230 230 230 230 Typical Motor Efficiency 85 85 85 85 85 85 85 85 85 Harmonic No RMS Current A 1 7...

Page 68: ...No RMS Current A 1 0 6 1 0 1 3 1 9 2 6 3 8 5 2 6 9 9 5 12 9 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 6 0 9 1 2 1 8 2 4 3 5 4 7 6 2 8 3 11 1 7 0 6 0 9 1 2 1 7 2 3 3 3 4 3 5 5 7 3 9 5 9 0 0 0 0 0 0...

Page 69: ...e Type 650V Motor Power kW 0 25 0 37 0 55 0 75 1 1 1 5 2 2 3 0 4 0 Fundamental Voltage V 230 230 230 230 230 230 230 230 230 Typical Motor Efficiency 85 85 85 85 85 85 85 85 85 Harmonic No RMS Current...

Page 70: ...monic No RMS Current A 1 0 6 0 9 1 3 1 9 2 6 3 8 5 2 6 9 9 5 12 7 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 6 0 9 1 2 1 8 2 4 3 6 4 7 6 3 8 4 11 0 7 0 6 0 9 1 2 1 7 2 3 3 3 4 3 5 7 7 4 9 5 9 0 0 0...

Page 71: ...ad protection The maximum internal overload protection level current limit is 150 for 30 seconds An external motor overload protective device must be provided by the installer where the motor has a fu...

Page 72: ...be in accordance with NEC NFPA 70 FRAME 1 1 Phase IT TN 230V Drive Power kW hp Input Current 5kA Supply Fuse Rating A 10 x 38mm A 0 25 0 3 4 2 10 0 37 0 5 6 2 10 0 55 0 75 7 9 10 0 75 1 0 10 5 15 FRAM...

Page 73: ...plied unit has an intrinsic direct function to the end user then the unit is classed as relevant apparatus In this situation the responsibility for certification rests with Parker The Declaration of C...

Page 74: ...nce the provided to aid your justification for EMC compliance when the unit is used as a component We Parker SSD Drives address as below declare under our sole responsibility that the above Electronic...

Page 75: ...o aid your justification for EMC compliance when the unit is used as a component We Parker Hannifin Manufacturing Limited address as below declare under our sole responsibility that the above Electron...

Page 76: ...he standard EI bisynch ASCII communications protocol Contact Parker Hannifin Manufacturing for further information The P3 port is located under the terminal cover and can be used for pc configuration...

Page 77: ...ow the full wiring for single wire starting For the minimum connections to make the drive run refer to Chapter 3 Installing the Drive Electrical Installation the remaining connections can be made to s...

Page 78: ...CONTROL V F SHAPING CT VT V F V F I FDBK V F SPEED DEMAND FWD REV P9 IP13 AIN1 TYPE SEQUENCING LOGIC 0 CONSTANT TORQUE 1 VARIABLE TORQUE P7 BASE FREQ P13 V BOOST P11 V F SHAPE frequency 0 0 1 0 V 1 0...

Page 79: ...11 WIRE SINGLE STARTING DIN7 ENCB DIN6 ENCA DIN5 COAST STOP 24V coast to stop 0V drive may run DIN4 NOT STOP 24V RUN FWD RUN REV signals latched DIN3 JOG 24V jog DIN2 DIRECTION 0V remote forward 24V...

Page 80: ...tpt DC Link Volts V Motor Current A DIAGNOSTICS MIN MAX SPEED RAMP P2 MAX SPEED P3 MIN SPEED CURRENT LIMIT P4 ACCEL TIME P5 DECEL TIME PWM CONTROL V F SHAPING CT VT V F V F I FDBK V F SPEED DEMAND FWD...

Page 81: ...B DIN6 ENCA DIN5 DIN4 DIN3 SELECT 24V run forward REMOTE REVERSE 0 V remote forward 24V remote reverse DIN2 DIN1 24V run forward 24V DOUT3 relay 0V not used Control Terminal COAST STOP 24V coast to st...

Page 82: ...V F I FDBK V F SPEED DEMAND FWD REV MI N MAX SPEED P9 ST M ODE P9 STOP MODE RL1 A RL1 B Use Relay R 0 CONSTANT TORQUE 1 VARIABLE TORQUE P7 BASE FREQ P13 V BOOST P11 V F SHAPE 50 60Hz base frequency P...

Page 83: ...4 DIN3 DIN2 Preset 0V 0V 0V 0 0V 0V 24V 1 0V 24V 0V 2 0V 24V 24V 3 24V 0V 0V 4 24V 0V 24V 5 24V 24V 0V 6 24V 24V 24V 7 0 3 1 Speed User Relay RL1A RL1B 9 8 7 6 5 4 3 2 1 11 WIRE SINGLE STARTING see tr...

Page 84: ...NT LIMIT P6 I NOMINAL PWM CONTROL V F SHAPING CT VT V F V F I FDBK V F 0 CONSTANT TORQUE 1 VARIABLE TORQUE P7 BASE FREQ P13 V BOOST P11 V F SHAPE 50 60Hz base frequency RAM P P4 ACCEL TIME P5 DECEL TI...

Page 85: ...o as Motorised Potentiometer UserRelay 10 9 8 7 6 5 4 3 2 1 RL1A RL1B 13 12 11 WIRE SINGLE STARTING DOUT3 relay Control Terminal DEMAND 0 V 0 10V 100 RELAY SOURCE HEALTH ie 0 V not healthy 1 1 DIN7 EN...

Page 86: ...FWD REV PID CONTROL OP01 ANOUT 0 NONE 1 DEMAND 2 CURRENT 3 PID ERROR 4 RAISE LOWER DIN 1 User Relay R L1A RL1B R 1 2 3 4 5 6 7 8 9 10 11 12 13 I GAIN P GAIN SETPOINT 3 0 NONE 1 HEALTH 2 TRIPPED 3 RUNN...

Page 87: ...k Speed Setpoint User Relay 10 9 8 7 6 5 4 3 2 1 RL1A RL1B 13 12 11 WIRE SINGLE STARTING DOUT3 relay Control Terminal DEMAND 0 V 0 10V 100 4 mA 0 20 mA 100 RELAY SOURCE HEALTH i e 0 V not healthy 0 3...

Page 88: ...DBK V F SPEED DEMAND FWD REV IP13 AIN1 TYPE SEQUENCING LOGIC 0 CONSTANT TORQUE 1 VARIABLE TORQUE P7 BASE FREQ P13 V BOOST P11 V F SHAPE frequency 0 0 1 0 V 1 0 5 V IP23 AIN2 TYPE 0 0 10 V 1 0 2 0 3 4...

Page 89: ...Bit 10 Fan running Bit 9 Healthy Bit 8 Reversed Bit 7 System reset Bit 6 Ready Bit 5 Switched on Bit 4 Switch on enabled Bit 3 Stopping Bit 2 Jogging Bit 1 Running Bit 0 Tripped 10k Speed Setpoint Use...

Page 90: ...ry parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com JP Japan Tokyo Tel...

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