Parker Hiross Polestar-Smart PST1200, User Manual

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English
5/6
PST 460-1800
6 Maintenance
a) The machine is designed and built to guarantee continuous opera-
tion; however, the life of its components depends on the maintenance
performed;
b) when requesting assistance or spare parts, identify the machine
(model and serial number) by reading the data plate located on the
unit.
c) Circuits containing 3 kg or more of refrigerant fl uid are checked to
identify leaks at least once a year. Circuits containing 30 kg or more
of refrigerant fl uid are checked to identify leaks at least once every six
months. ((EU) No. 517/2014 art. 4.3.a, 4.3.b).
d) For machines containing 3 kg or more of refrigerant fl uid, the op-
erator must keep a record stating the quantity and type of refriger-
ant used, an quantities added and that recovered during maintenance
operations, repairs and fi nal disposal ((EU) No. 517/2014 art. 6). An
example of this record sheet can be downloaded from the site: www.
polewr.com.
6.1 General instructions
!
Before any maintenance, make sure:
• the pneumatic circuit is no longer pressurized;
• the dryer is disconnected from the main power supply
Y
Always use the Manufacturer’s original spare parts: otherwise the
Manufacturer is relieved of all liability regarding machine malfunctioning.
For models PST460 to PST1200 , in case of maintenance to the fl anged
air connections, replace the seals using only the spare parts indicated
in par. 8.4.
Y
In case of refrigerant leakage, contact qualifi ed and authorized per-
sonnel.
Y
The Schrader valve must only be used in case of machine malfunc-
tion: otherwise any damage caused by incorrect refrigerant charging will
not be covered by the warranty.
6.2 Refrigerant.
Charging: any damage caused by incorrect refrigerant replacement car-
ried out by unauthorized personnel will not be covered by the warranty.
Z
Y
The equipment contains fl uorinated greenhouse gases.
At normal temperature and pressure, the R407c refrigerant is a colour-
less gas classifi ed in SAFETY GROUP A1 - EN378 (group 2 fl uid accord-
ing to Directive PED 2014/68/EU)
GWP (Global Warming Potential) = 1774.
!
In case of refrigerant leakage, ventilate the room.
6.3 Preventive Maintenance Programme
To guarantee lasting maximum dryer effi ciency and reliability
Maintenance
Activity Description
Maintenance Interval
(standard operating condi-
tions)
Activity
Check Service
Daily W
eekly
4 Months 12 Months 36 Months
Check POWER ON indicator is lit.
Check control panel indicators.
Check condensate drain.
Clean condenser fi ns.
Verify that the crakcase heater is cor-
rectly positioned
Check electrical absorption.
Check refrigerant leaks.
Depressurize the dryer. Complete
drain maintenance.
Depressurize the dryer. Replace pre-
and post-fi lter elements.
Check temperature sensors.
Replace if necessary.
Dryer maintenance kit.
The following are available (see par. 8.4):
a) 3 years preventive maintenance kits;
b) service kit
• compressor kits;
• fan kits;
• hot gas valve kits;
• water condenser kits;
c) individual spare parts.
6.4 Dismantling
The refrigerant and the lubricating oil contained in the circuit must be
recovered in conformity with current local environmental regulations.
The refrigerant fl uid is recovered before fi nal scrapping of the equipment
((EU) No. 517/2014 art.8).
%
Recycling Disposal
Z
structural work steel/epoxy-polyester resins
exchanger aluminium
pipes/headers copper/aluminium/carbon steel
drain polyamide
exchanger insulation EPS (sintered polystyrene)
pipe insulation synthetic rubber
compressor steel/copper/aluminium/oil
condenser steel/copper/aluminium
refrigerant R407c
valves brass
electrical cables copper/PVC