English
5/6
PSH120-1200
6 Maintenance
a) The machine is designed and built to guarantee continuous opera-
tion; however, the life of its components depends on the maintenance
performed;
b) when requesting assistance or spare parts, identify the machine
(model and serial number) by reading the data plate located on the
unit.
c) Circuits containing 3 kg or more of refrigerant fl uid are checked to
identify leaks at least once a year. Circuits containing 30 kg or more
of refrigerant fl uid are checked to identify leaks at least once every six
months. ((EU) No. 517/2014 art. 4.3.a, 4.3.b).
d) For machines containing 3 kg or more of refrigerant fl uid, the op-
erator must keep a record stating the quantity and type of refriger-
ant used, an quantities added and that recovered during maintenance
operations, repairs and fi nal disposal ((EU) No. 517/2014 art. 6). An
example of this record sheet can be downloaded from the site: www.
polewr.com.
6.1 General instructions
!
Before any maintenance, make sure:
• the pneumatic circuit is no longer pressurized;
• the dryer is disconnected from the main power supply
.
Y
Always use the Manufacturer’s original spare parts: otherwise the
Manufacturer is relieved of all liability regarding machine malfunctioning
Y
In case of refrigerant leakage, contact qualifi ed and authorized per-
sonnel.
Y
The Schrader valve must only be used in case of machine malfunc-
tion: otherwise any damage caused by incorrect refrigerant charging will
not be covered by the warranty.
6.2 Refrigerant.
Charging: any damage caused by incorrect refrigerant replacement car-
ried out by unauthorized personnel will not be covered by the warranty.
Z
Y
Th
e equipment contains fl uorinated greenhouse
gases.
At normal temperature and pressure, the R407c refrigerant is a colour-
less gas classifi ed in SAFETY GROUP A1 - EN378 (group 2 fl uid accord-
ing to Directive PED 2014/68/EU)
GWP (Global Warming Potential) = 1774.
!
In case of refrigerant leakage, ventilate the room.
6.3 Preventive Maintenance Programme
To guarantee lasting maximum dryer effi ciency and reliability
Maintenance
Activity Description
Maintenance Interval
(standard operating condi-
tions)
Activity
Check
Service
Daily
W
eekly
4 Months
12 Months
36 Months
Check POWER ON indicator is lit.
Check control panel indicators.
Check condensate drain.
Clean condenser fi ns.
Verify that the crakcase heater is cor-
rectly positioned
Check electrical absorption.
Check refrigerant leaks.
Depressurize the dryer. Complete
drain maintenance.
Depressurize the dryer. Replace pre-
and post-fi lter elements.
Check temperature sensors.
Replace if necessary.
Dryer maintenance kit.
The following are available (see par. 8.4):
a) 3 years preventive maintenance kits;
b) service kit
• compressor kits;
• fan kits;
• hot gas valve kits;
• water condenser kits;
c) individual spare parts.
6.4 Dismantling
The refrigerant and the lubricating oil contained in the circuit must be
recovered in conformity with current local environmental regulations.
The refrigerant fl uid is recovered before fi nal scrapping of the equipment
((EU) No. 517/2014 art.8).
%
Recycling Disposal
Z
structural work
steel/epoxy-polyester resins
exchanger
aluminium
pipes/headers
copper/aluminium/carbon steel
drain
polyamide
exchanger insulation
EPS (sintered polystyrene)
pipe insulation
synthetic rubber
compressor
steel/copper/aluminium/oil
condenser
steel/copper/aluminium
refrigerant
R407c
valves
brass
electrical cables
copper/PVC
Summary of Contents for Polestar-HP Smart Series
Page 2: ......
Page 110: ...8 5 EXPLODED DRAWING 12 PSH120 1200 A B E D C 12 15 B3 4 5 1 8 3 9 2 B1 34 PSH 120 230 Ac...
Page 114: ...8 5 EXPLODED DRAWING 16 PSH120 1200 34 15 9 B3 B E D C A 2 8 1 4 4 5 5 F G 22 B1 PSH 460 Wc...
Page 117: ...8 6 DIMENSIONAL DRAWING 19 PSH120 1200 PSH 120 230 Ac...
Page 118: ...8 6 DIMENSIONAL DRAWING 20 PSH120 1200 PSH 290 460 Ac...
Page 119: ...8 6 DIMENSIONAL DRAWING 21 PSH120 1200 PSH 630 1200 Ac...
Page 120: ...8 6 DIMENSIONAL DRAWING 22 PSH120 1200 PSH 290 460 Wc...
Page 121: ...8 7 REFRIGERANT CIRCUIT 23 PSH120 1200 PSH 630 1200 Wc...
Page 122: ...8 7 REFRIGERANT CIRCUIT 24 PSH120 1200 PSH 120 230 Ac...
Page 123: ...8 7 REFRIGERANT CIRCUIT 25 PSH120 1200 PSH 290 460 Ac...
Page 124: ...8 7 REFRIGERANT CIRCUIT 26 PSH120 1200 PSH 630 Ac...
Page 125: ...8 7 REFRIGERANT CIRCUIT 27 PSH120 1200 PSH 800 1200 Ac...
Page 126: ...8 7 REFRIGERANT CIRCUIT 28 PSH120 1200 PSH 490 460 Wc...
Page 127: ...8 7 REFRIGERANT CIRCUIT 29 PSH120 1200 PSH 630 Wc...
Page 128: ...8 7 REFRIGERANT CIRCUIT 30 PSH120 1200 PSH 800 1200 Wc...
Page 129: ...8 8 WIRING DIAGRAM 31 PSH120 1200 Sheet 1 of 6 PSH 120 230 Ac...
Page 130: ...8 8 WIRING DIAGRAM 32 PSH120 1200 Sheet 2 of 6 PSH 120 230 Ac...
Page 131: ...8 8 WIRING DIAGRAM 33 PSH120 1200 Sheet 3 of 6 PSH 120 230 Ac...
Page 132: ...8 8 WIRING DIAGRAM 34 PSH120 1200 Sheet 4 of 6 PSH 120 230 Ac...
Page 133: ...8 8 WIRING DIAGRAM 35 PSH120 1200 Sheet 5 of 6 PSH 120 230 Ac...
Page 134: ...8 8 WIRING DIAGRAM 36 PSH120 1200 Sheet 6 of 6 PSH 120 230 Ac...
Page 135: ...8 8 WIRING DIAGRAM 37 PSH120 1200 Sheet 1 of 6 PSH 290 460 Ac Wc...
Page 138: ...8 8 WIRING DIAGRAM 40 PSH120 1200 Sheet 4 of 6 PSH 290 460 Ac Wc...
Page 139: ...8 8 WIRING DIAGRAM 41 PSH120 1200 Sheet 5 of 6 PSH 290 460 Ac Wc...
Page 140: ...8 8 WIRING DIAGRAM 42 PSH120 1200 Sheet 6 of 6 PSH 290 460 Ac Wc...
Page 141: ...8 8 WIRING DIAGRAM 43 PSH120 1200 Sheet 1 of 6 PSH 630 Ac Wc...
Page 144: ...8 8 WIRING DIAGRAM 46 PSH120 1200 Sheet 4 of 6 PSH 630 Ac Wc...
Page 145: ...8 8 WIRING DIAGRAM 47 PSH120 1200 Sheet 5 of 6 PSH 630 Ac Wc...
Page 146: ...8 8 WIRING DIAGRAM 48 PSH120 1200 Sheet 6 of 6 PSH 630 Ac Wc...
Page 147: ...8 8 WIRING DIAGRAM 49 PSH120 1200 Sheet 1 of 6 PSH 800 1200 PSH 800 1200 Ac Wc...
Page 148: ...8 8 WIRING DIAGRAM 50 PSH120 1200 Sheet 2 of 6 PSH 800 1200 Ac Wc...
Page 149: ...8 8 WIRING DIAGRAM 51 PSH120 1200 Sheet 3 of 6 PSH 800 1200 Ac Wc...
Page 150: ...8 8 WIRING DIAGRAM 52 PSH120 1200 Sheet 4 of 6 PSH 800 1200 Ac Wc...
Page 151: ...8 8 WIRING DIAGRAM 53 PSH120 1200 Sheet 5 of 6 PSH 800 1200 Ac Wc...
Page 152: ...8 8 WIRING DIAGRAM 54 PSH120 1200 Sheet 6 of 6 PSH 800 1200 Ac Wc...
Page 153: ......