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III  

 

 

 
Installing shielding (curtain etc.) 
 

 

Arc  flash,  flying  spatter,  slugs,  and 

noise  generated  during  welding  can 

damage your eyes, skin and hearing. 

(1)Install a protective curtain around the welding   

manipulator site to prevent the arc flash from   
entering the eyes of people in the surrounding area. 

(2)When welding or monitoring welding, wear safety 

glasses with sufficient light blocking structure or 
use a protective mask designed for welding   
operation.   

(3)When welding or monitoring welding wear protective 

clothing designed for welding operation, such as   
leather gloves, leg cover and leather apron, and also   
wear long-sleeve shirts. 

(4)Be sure to wear noise-proof protective equipment if 

the noise level is high. 

(5)The larger the welding current is, or in case of AC 

TIG or MIXTIG welding, the larger the AC frequency 
is, the larger the arc sound becomes. 

Gas cylinder and gas flow regulator 
 

 

Overturn  of  gas  cylinder  and 
blowout of gas flow regulator can 
cause injury. 

(1)The gas cylinder must be handled properly according 

to the applicable law and in-house standards. 

(2)Use the gas flow regulator that is supplied or recom- 

mended by our company. 

(3)Read the instruction manual of the gas regulator prior 

to using it, and observe the cautions in the manual. 

(4)Secure  the  gas  cylinder  to  a  dedicated  gas  cylinder 

stand. 

(5)Do not expose the gas cylinder to high temperature.   
(6)When opening the valve of the gas cylinder, do not 

bring your face close to the discharge outlet. 

(7)When the gas cylinder is not used, be sure to install a 

protective cap. 

(8)Do not hang the welding torch on the gas cylinder, or 

touch the gas cylinder with the electrode. 

(9)Do  not  attempt  to  disassemble  or  repair  the  gas 

regulator. Such works require special knowledge. 

Rotating parts 

 

Rotating parts can cause injury. 

(1)Keep away from rotating parts such as cooling fans

 

and feed roller of the wire feeder, or hand, finger(s)

 

hair  or  part  of  your  clothes  may  be  caught  by  the 
parts resulting in injury. 

(2)Keep all covers, panels and cases closed when   

using the product. 

(3)Maintenance work and repair should be perform only 

by  educated  and/or  skilled  persons  who  thoroughly 
understand welding machines. While 

performing  maintenance  work  or  repair  work,  provide 
fence  or  the  like  around  the  welding  machine  so  that 
unauthorized person can not come close carelessly. 

Welding wire 

 

 

Welding wire, especially wire tip part 
can cause injury. 

(1)Do not perform inching operation or pull the torch 

switch with your eyes, face or body close to the end 
of the welding torch - wire extends out from the end 
of  the  welding  torch  and  may  stick  into  the  eye, 
face or body. 

(2)In case of using a torch cable with the resin liner, 

straighten  the  torch  cable  and  reduce  the  preset 
feed  amount  (current)  to  a  half  or  less  before 
applying the wire inching. 

(3)Performing wire inching while torch cable has been 

bent  extremely  can  cause  the  wire  to  pierce  the 
resin  liner  and  cable.  Make  sure  to  replace  any 
damaged  liner  or  cable  with  a  new  one,  or 
damaged liner/wire can cause gas leak or dielectric 
degradation. 

Against insulation deterioration 

 

Insulation deterioration can cause fire 
of welding power source. 

(1)Keep enough distance from welding power source 

when performing welding or grinding work so as to 
prevent spatters or iron particles from getting 
into the power source. 

(2)Perform check and maintenance work periodically   

so as to prevent insulation deterioration due to   
accumulated dust or dirt. 

(3)When spatters or iron particles get into the welding 

power source, turn off the power switches of the 
welding power source and power distribution box, 
and then blow out. 

(4)Make sure to replace any damaged liner or cable   

with a new one as use of damaged liner/cable may   
cause gas leak or dielectric degradation. 

(5)In order to avoid dust and dirt to be collected inside   

of the power source, make sure not to leave the   
panel  and  bolts  (including  eyebolts)  open  and 
removed.   

 

Summary of Contents for YW-50DNW

Page 1: ... this product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YW 50DNW1HAG Panasonic Welding Systems Tangshan Co Ltd WTW031TE0PAA01 Wire Feeder Model No YW 50DNW Operating Instructions ...

Page 2: ...NTENTS 1 Warning symbols for safe usage I 2 Safety precautions II 3 Specifications 1 4 Packing list 1 5 Connection 2 6 Preparation for use 3 7 Adjusting spool brake 8 8 Maintenance 8 9 Overall dimensions 9 10 Circuit diagram 10 11 Parts layout drawing 11 12 Parts List 13 ...

Page 3: ...iodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this produ...

Page 4: ...ing above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauste...

Page 5: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Page 6: ... cycle 60 standard EN IEC 60974 5 EN60974 10 Applicable welding power supply YD 500GP5HNX Applicable welding gun supply YT 40MFW2HTF Overall dimensions 676x230x451mm Ingress protection IP2X Type of electromagnetic compatibility Class A Caution 1 Please attach above welding power supply to this machine With any other power supply this machine neither work nor weld and may be damaged 2 Duty cycle Ba...

Page 7: ... feeder Water supply pipe the water pipe is blue and connected at the water inlet of the wire feeding device Drainage pipe the water pipe is red and connected at the water outlet of the wire feeding device 1 The water supply pipe and drainage pipe of welding gun shall not be mixed with the water outlet return port of wire feeding device otherwise the heat dissipation performance of welding gun wil...

Page 8: ...not set a strong shock or be hit on the counter The hanging wire devices use prohibited If indeed the use of conditions need to fly using this device please separately purchase and install a coil axis locking cover TSMD0041 to prevent injuries caused by wire set off Locking type cover TSMD0041 for the shopping goods disk axis Wire device supports between the shell and should be insulated Or inclin...

Page 9: ...aft Set the wire spool Return the Knob screw and fix it tightly Raise the pressure arm and insert wire 2 3cm into the SUS tube Replace the pressure arm and tighten with the pressure nut Press the inching button on the wire feeder Release from the inching button when the wire comes out 1 2cm from the tip of torch Spool shaft Rotor pin Pressure nut Pressure nut Pressure arm Wire SUS Tube Feeder roll...

Page 10: ... axis damping c Appropriate adjustments to disk drive shaft cover and wire the relative position of the knurled screw aligned wire plate retaining pin holes and knurled screw to limit the cover of freedom of rotation to prevent them from damping plate axis thus ensuring reliable wire rotating disk Remove the wire tray a note on the steps by reverse operation can be Damping plate shaft Wire Spool S...

Page 11: ...fter pressing the button the motor rotates and the corresponding panel indicator lights up When it is released the motor stops and the indicator light goes out Initial arc Button 2 step and 4 step switching Press the arc closing initial button the corresponding indicator light is always on indicating that the current state is 2 steps Press again to switch the status to 4 steps Press again to switc...

Page 12: ... indicator light flashes indicating that the current welding parameters and status are stored in a channel Pulse Button The first time it is turned on there is no pulse state by default and the indicator light is off Press the button the indicator light will light up indicating that the current is pulse welding Spot welding Weld according to the set spot welding time and automatically stop welding...

Page 13: ...e Align center of the wire to the feed roller groove Feed roller Wire diameter and feed roller are suitable Any exhaustion of feed roller gap Cause dust increase and choked conduit tube and unstable arc If exhausted replace roller to new one The spool shaft has adjustable braking mechanism Adjust it if sagging in the weld wire is observed when jogging operation is performed with the welding curren...

Page 14: ...9 9 Overall dimensions ...

Page 15: ...10 10 Circuit diagram PCB ...

Page 16: ...11 11 Parts layout drawing ...

Page 17: ...16K7Z 1 9 Lock A3 40 625 12 1 10 Spool shaft TSM19776 1 11 Damping hinge E6 10 216 50 2 12 View window TSMF0829 1 13 Handle TSMF0825 1 14 Back plate TSMF0824 1 15 17 pin socket pin WS28J17Z 1 16 Quick connector red BD 802041 1 17 Quick connector blue BD 802042 1 18 Screw rings M6 R825M6BL 1 19 Cable quick plug socket red TSMDZ95 AR 1 20 Quick plug A TSM13003 1 21 The electromagnetic valve JZ540 74...

Page 18: ...13 12 Parts List ...

Page 19: ...r Ass y TSMD0132 4 8 Driven Gear shaft TSMD0130 2 9 Baffle plate TSMK8198 1 10 Knob RWDC M5 A20 L10 3 11 Wire Guide TSMJ0475 1 12 Driven Gear Ass y TSMD0137 1 13 Supporting shaft TSMF0801 1 14 Connector Ass y TSMJ0481 1 15 Pressure Roller Shaft Ass y TSMD0134 2 16 Wire Guide TSMJ0516 1 17 Washer R95D12 1 18 Spring Washer R93D12 1 19 Pressure Arm TSMK8195 1 20 Pressure Arm R TSMK8196 1 21 Pressure ...

Page 20: ...ct is designed and manufactured according to EN IEC 60974 5 EN 60974 10 This product may not conform to the local laws and standards of other countries Please be absolutely sure to consult with us before attempting to relocate or resell this product to other countries ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment...

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