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Feature 

This wire feeder is used for water-cooled aluminum welding.

 

 

CONTENTS 

 

 

Warning symbols for safe usage

 ............................................................................... I 

2    Safety precautions

 ...................................................................................................... II 

3    Specifications

 ............................................................................................................... 1 

4    Packing list

.................................................................................................................... 1 

5    Connection

.................................................................................................................... 2 

6    Preparation for use

 ...................................................................................................... 3 

7    Adjusting spool brake

 ................................................................................................. 8 

8    Maintenance

 ................................................................................................................. 8 

9    Overall dimensions

 ...................................................................................................... 9 

10    Circuit diagram

 ......................................................................................................... 10 

11    Parts layout drawing

 ............................................................................................... 11 

12 

 

Parts List

 ................................................................................................................... 13 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for YW-50DNW

Page 1: ... this product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YW 50DNW1HAG Panasonic Welding Systems Tangshan Co Ltd WTW031TE0PAA01 Wire Feeder Model No YW 50DNW Operating Instructions ...

Page 2: ...NTENTS 1 Warning symbols for safe usage I 2 Safety precautions II 3 Specifications 1 4 Packing list 1 5 Connection 2 6 Preparation for use 3 7 Adjusting spool brake 8 8 Maintenance 8 9 Overall dimensions 9 10 Circuit diagram 10 11 Parts layout drawing 11 12 Parts List 13 ...

Page 3: ...iodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this produ...

Page 4: ...ing above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauste...

Page 5: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Page 6: ... cycle 60 standard EN IEC 60974 5 EN60974 10 Applicable welding power supply YD 500GP5HNX Applicable welding gun supply YT 40MFW2HTF Overall dimensions 676x230x451mm Ingress protection IP2X Type of electromagnetic compatibility Class A Caution 1 Please attach above welding power supply to this machine With any other power supply this machine neither work nor weld and may be damaged 2 Duty cycle Ba...

Page 7: ... feeder Water supply pipe the water pipe is blue and connected at the water inlet of the wire feeding device Drainage pipe the water pipe is red and connected at the water outlet of the wire feeding device 1 The water supply pipe and drainage pipe of welding gun shall not be mixed with the water outlet return port of wire feeding device otherwise the heat dissipation performance of welding gun wil...

Page 8: ...not set a strong shock or be hit on the counter The hanging wire devices use prohibited If indeed the use of conditions need to fly using this device please separately purchase and install a coil axis locking cover TSMD0041 to prevent injuries caused by wire set off Locking type cover TSMD0041 for the shopping goods disk axis Wire device supports between the shell and should be insulated Or inclin...

Page 9: ...aft Set the wire spool Return the Knob screw and fix it tightly Raise the pressure arm and insert wire 2 3cm into the SUS tube Replace the pressure arm and tighten with the pressure nut Press the inching button on the wire feeder Release from the inching button when the wire comes out 1 2cm from the tip of torch Spool shaft Rotor pin Pressure nut Pressure nut Pressure arm Wire SUS Tube Feeder roll...

Page 10: ... axis damping c Appropriate adjustments to disk drive shaft cover and wire the relative position of the knurled screw aligned wire plate retaining pin holes and knurled screw to limit the cover of freedom of rotation to prevent them from damping plate axis thus ensuring reliable wire rotating disk Remove the wire tray a note on the steps by reverse operation can be Damping plate shaft Wire Spool S...

Page 11: ...fter pressing the button the motor rotates and the corresponding panel indicator lights up When it is released the motor stops and the indicator light goes out Initial arc Button 2 step and 4 step switching Press the arc closing initial button the corresponding indicator light is always on indicating that the current state is 2 steps Press again to switch the status to 4 steps Press again to switc...

Page 12: ... indicator light flashes indicating that the current welding parameters and status are stored in a channel Pulse Button The first time it is turned on there is no pulse state by default and the indicator light is off Press the button the indicator light will light up indicating that the current is pulse welding Spot welding Weld according to the set spot welding time and automatically stop welding...

Page 13: ...e Align center of the wire to the feed roller groove Feed roller Wire diameter and feed roller are suitable Any exhaustion of feed roller gap Cause dust increase and choked conduit tube and unstable arc If exhausted replace roller to new one The spool shaft has adjustable braking mechanism Adjust it if sagging in the weld wire is observed when jogging operation is performed with the welding curren...

Page 14: ...9 9 Overall dimensions ...

Page 15: ...10 10 Circuit diagram PCB ...

Page 16: ...11 11 Parts layout drawing ...

Page 17: ...16K7Z 1 9 Lock A3 40 625 12 1 10 Spool shaft TSM19776 1 11 Damping hinge E6 10 216 50 2 12 View window TSMF0829 1 13 Handle TSMF0825 1 14 Back plate TSMF0824 1 15 17 pin socket pin WS28J17Z 1 16 Quick connector red BD 802041 1 17 Quick connector blue BD 802042 1 18 Screw rings M6 R825M6BL 1 19 Cable quick plug socket red TSMDZ95 AR 1 20 Quick plug A TSM13003 1 21 The electromagnetic valve JZ540 74...

Page 18: ...13 12 Parts List ...

Page 19: ...r Ass y TSMD0132 4 8 Driven Gear shaft TSMD0130 2 9 Baffle plate TSMK8198 1 10 Knob RWDC M5 A20 L10 3 11 Wire Guide TSMJ0475 1 12 Driven Gear Ass y TSMD0137 1 13 Supporting shaft TSMF0801 1 14 Connector Ass y TSMJ0481 1 15 Pressure Roller Shaft Ass y TSMD0134 2 16 Wire Guide TSMJ0516 1 17 Washer R95D12 1 18 Spring Washer R93D12 1 19 Pressure Arm TSMK8195 1 20 Pressure Arm R TSMK8196 1 21 Pressure ...

Page 20: ...ct is designed and manufactured according to EN IEC 60974 5 EN 60974 10 This product may not conform to the local laws and standards of other countries Please be absolutely sure to consult with us before attempting to relocate or resell this product to other countries ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment...

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