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II  

2    Safety precautions 

 

Welding power source 

Observe  the  following  instructions  to 
prevent the hazard. 

(1)Never use the welding power source for other than 

welding  purpose.  (e.g.  Never  attempt  to  use  the 
welding power source for pipe thawing.) 

(2)It  is  very  important  to  comply  with  all  instructions, 

safety  warnings,  cautions  and  notes  mentioned. 
Failure to do so can result in serious injury or even 
death. 

(3)Work of driving source  at the input side, selecting 

work  site,  handling,  storage  and  piping  of  high 
pressure gas, storage of welded products and also 
disposal of waste should be performed according to 
the  operating  instructions  and  national,  state  and 
local codes and regulations. 

(4)Prevent  any  unauthorized  personnel  to  enter  in 

and around the welding work area. 

(5)Pacemaker  wearers  should  consult  their  doctor 

before going near arc welding. Magnetic fields can 
affect pacemakers. 

(6)Only  educated  and/or  skilled  persons  who  well 

understand  this  welding  power  source  should 
install, operate, maintain and repair the unit. 

(7)Only  educated  and/or  skilled  persons  who  well 

understand  the  operating  instructions  of  the  unit 
and  are  capable  of  safe  handling  should  perform 
operation of the unit. 

Against electric shock 

 

Observe  the  following  instructions  to 
prevent the hazard. 

(1)Do not touch live parts. 
(2)Grounding  of  the  case  of  the  welding  power  and 

base  metal  or  a  jig  electrically  connected  to  the 
base metal must be performed by educated and/or 
skilled persons. 

(3)Before  installation  or  maintenance  work,  turn  off 

power  at  the  power  box,  wait  it  for  at  least  five 
minutes to discharge capacitors. Significant voltage 
may  exist  on  capacitors  after  turning  off  power  at 
the power box so it is imperative to check to make 
sure that no charged voltage present at capacitors 
before touching any parts.   

(4)Do  not  use  undersized,  worn,  damaged  or  bare 

wired cables. 

(5)Connect cables firm and insulate connection parts. 
(6)Keep  all  cases,  panels  and  covers  securely  in 

place. 

(7)Do not handle the welding power source with torn 

or wet gloves. 

(8)Wear safety harness in case of working above floor 

level. 

(9)Turn off all equipment when not in use. 

 

(10)Perform periodic checks without fail and repair or 

replace any damaged parts before using the power 
source. 

Ventilation and protective equipment 

 

Oxygen  deficit,  fume  and  gas 

generated  during  welding  can 
be hazardous. 

(1)When conducting welding in the bottom of the tank, 

boiler or hold as well as legally-defined sites, use a 
local  exhauster  specified  by  the  applicable  laws 
and  regulations  (occupational  safety  and  health 
regulation,  rules  on  preventing  suffocation  or  etc.) 
or wear protective breathing gear. 

(2)To  prevent  dust  injury  or  poisoning  by  the  fume 

generated  during  welding,  use  a  local  exhauster 
specified by the applicable law (occupational safety 
and health regulation, rules on preventing injury by 
inhaled  dust  or  etc.),  or  wear  protective  breathing 
gear. 

(3)When conducting welding in a confined area, make 

sure  to  provide  sufficient  ventilation  or  wear 
protective  breathing  gear  and  have  a  trained 
supervisor observe the workers. 

(4)Do  not  conduct  welding  at  a  site  where 

degreasing,  cleaning  or  spraying  is  performed. 
Conducting  welding  near  the  area  where  any  of 
these types of work is performed can generate toxic 
gases. 

(5)When  welding  a  coated  steel  plate,  provide 

sufficient  ventilation  or  wear  protective  breathing 
gear.  (Welding  of  coated  steel  plates  generates 
toxic fume and gas.)   

Against fire, explosion or blowout 

 

Observe the following cautions to 

prevent  fires  explosion  or 
blowout. 

(1)Remove any combustible materials at and near the 

work  site  to  prevent  them  from  being  exposed  to 
the spatter. If they cannot be relocated, cover them 
with a fireproofing cover.   

(2)Do not conduct welding near combustible gases. 
(3)Do not bring the hot base metal near combustible 

materials immediately after welding. 

(4)When  welding  a  ceiling,  floor  or  wall,  remove  all 

flammables  including  ones  located  in  hidden 
places. 

(5)Properly connect cables and insulate connected 

parts. Improper cable connections or touching of 
cables to any electric current passage of the base 
metal, such as steel beam, can cause fire.   

(6)Connect the base metal cable at a section closest 

to the welding part. 

(7)Do not weld a sealed tank or a pipe that contains a 

gas. 

(8)Keep  a  fire  extinguisher  near  the  welding  site  for 

an emergency. 

Summary of Contents for YW-50DNW

Page 1: ... this product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YW 50DNW1HAG Panasonic Welding Systems Tangshan Co Ltd WTW031TE0PAA01 Wire Feeder Model No YW 50DNW Operating Instructions ...

Page 2: ...NTENTS 1 Warning symbols for safe usage I 2 Safety precautions II 3 Specifications 1 4 Packing list 1 5 Connection 2 6 Preparation for use 3 7 Adjusting spool brake 8 8 Maintenance 8 9 Overall dimensions 9 10 Circuit diagram 10 11 Parts layout drawing 11 12 Parts List 13 ...

Page 3: ...iodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this produ...

Page 4: ...ing above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauste...

Page 5: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Page 6: ... cycle 60 standard EN IEC 60974 5 EN60974 10 Applicable welding power supply YD 500GP5HNX Applicable welding gun supply YT 40MFW2HTF Overall dimensions 676x230x451mm Ingress protection IP2X Type of electromagnetic compatibility Class A Caution 1 Please attach above welding power supply to this machine With any other power supply this machine neither work nor weld and may be damaged 2 Duty cycle Ba...

Page 7: ... feeder Water supply pipe the water pipe is blue and connected at the water inlet of the wire feeding device Drainage pipe the water pipe is red and connected at the water outlet of the wire feeding device 1 The water supply pipe and drainage pipe of welding gun shall not be mixed with the water outlet return port of wire feeding device otherwise the heat dissipation performance of welding gun wil...

Page 8: ...not set a strong shock or be hit on the counter The hanging wire devices use prohibited If indeed the use of conditions need to fly using this device please separately purchase and install a coil axis locking cover TSMD0041 to prevent injuries caused by wire set off Locking type cover TSMD0041 for the shopping goods disk axis Wire device supports between the shell and should be insulated Or inclin...

Page 9: ...aft Set the wire spool Return the Knob screw and fix it tightly Raise the pressure arm and insert wire 2 3cm into the SUS tube Replace the pressure arm and tighten with the pressure nut Press the inching button on the wire feeder Release from the inching button when the wire comes out 1 2cm from the tip of torch Spool shaft Rotor pin Pressure nut Pressure nut Pressure arm Wire SUS Tube Feeder roll...

Page 10: ... axis damping c Appropriate adjustments to disk drive shaft cover and wire the relative position of the knurled screw aligned wire plate retaining pin holes and knurled screw to limit the cover of freedom of rotation to prevent them from damping plate axis thus ensuring reliable wire rotating disk Remove the wire tray a note on the steps by reverse operation can be Damping plate shaft Wire Spool S...

Page 11: ...fter pressing the button the motor rotates and the corresponding panel indicator lights up When it is released the motor stops and the indicator light goes out Initial arc Button 2 step and 4 step switching Press the arc closing initial button the corresponding indicator light is always on indicating that the current state is 2 steps Press again to switch the status to 4 steps Press again to switc...

Page 12: ... indicator light flashes indicating that the current welding parameters and status are stored in a channel Pulse Button The first time it is turned on there is no pulse state by default and the indicator light is off Press the button the indicator light will light up indicating that the current is pulse welding Spot welding Weld according to the set spot welding time and automatically stop welding...

Page 13: ...e Align center of the wire to the feed roller groove Feed roller Wire diameter and feed roller are suitable Any exhaustion of feed roller gap Cause dust increase and choked conduit tube and unstable arc If exhausted replace roller to new one The spool shaft has adjustable braking mechanism Adjust it if sagging in the weld wire is observed when jogging operation is performed with the welding curren...

Page 14: ...9 9 Overall dimensions ...

Page 15: ...10 10 Circuit diagram PCB ...

Page 16: ...11 11 Parts layout drawing ...

Page 17: ...16K7Z 1 9 Lock A3 40 625 12 1 10 Spool shaft TSM19776 1 11 Damping hinge E6 10 216 50 2 12 View window TSMF0829 1 13 Handle TSMF0825 1 14 Back plate TSMF0824 1 15 17 pin socket pin WS28J17Z 1 16 Quick connector red BD 802041 1 17 Quick connector blue BD 802042 1 18 Screw rings M6 R825M6BL 1 19 Cable quick plug socket red TSMDZ95 AR 1 20 Quick plug A TSM13003 1 21 The electromagnetic valve JZ540 74...

Page 18: ...13 12 Parts List ...

Page 19: ...r Ass y TSMD0132 4 8 Driven Gear shaft TSMD0130 2 9 Baffle plate TSMK8198 1 10 Knob RWDC M5 A20 L10 3 11 Wire Guide TSMJ0475 1 12 Driven Gear Ass y TSMD0137 1 13 Supporting shaft TSMF0801 1 14 Connector Ass y TSMJ0481 1 15 Pressure Roller Shaft Ass y TSMD0134 2 16 Wire Guide TSMJ0516 1 17 Washer R95D12 1 18 Spring Washer R93D12 1 19 Pressure Arm TSMK8195 1 20 Pressure Arm R TSMK8196 1 21 Pressure ...

Page 20: ...ct is designed and manufactured according to EN IEC 60974 5 EN 60974 10 This product may not conform to the local laws and standards of other countries Please be absolutely sure to consult with us before attempting to relocate or resell this product to other countries ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment...

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