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II 

 

Safety precautions

 

 

Welding power source 

 

Observe  the  following  instructions  to 
prevent the hazard. 

(1)Never  use  the  welding  power  source  for  other  than 

welding purpose. (e.g. Never attempt to use the welding 
power source for pipe thawing.) 

(2)It  is  very  important  to  comply  with  all  instructions, 

safety  warnings,  cautions  and  notes  mentioned.  Failure 
to do so can result in serious injury or even death. 

(3)Work of driving source at the input side, selecting work 

site,  handling,  storage  and  piping  of  high  pressure  gas, 
storage  of  welded  products  and  also  disposal  of  waste 
should  be  performed  according  to  the  operating 
instructions  and  national,  state  and  local  codes  and 
regulations. 

(4)Prevent  any  unauthorized  personnel  to  enter  in  and 

around the welding work area. 

(5)Pacemaker  wearers  should  consult  their  doctor  before 

going  near  arc  welding.  Magnetic  fields  can  affect 
pacemakers. 

(6)Only  educated  and/or  skilled  persons  who  well 

understand  this  welding  power  source  should  install, 
operate, maintain and repair the unit. 

(7)Only  educated  and/or  skilled  persons  who  well 

understand the operating instructions of the unit and are 
capable of safe handling should perform operation of the 
unit. 

Against electric shock 

 

 

Observe  the  following  instructions  to 
prevent the hazard. 

(1)Do not touch live parts. 
(2)Grounding  of  the  case  of  the  welding  power  and  base 

metal  or  a  jig  electrically  connected  to  the  base  metal 
must be performed by educated and/or skilled persons. 

(3)Before installation or maintenance work, turn off power 

at  the  power  box,  wait  it  for  at  least  five  minutes  to 
discharge  capacitors.  Significant  voltage  may  exist  on 
capacitors after turning off power at the power box so it 
is  imperative  to  check  to  make  sure  that  no  charged 
voltage present at capacitors before touching any parts.   

(4)Do  not  use  undersized,  worn,  damaged  or  bare  wired 

cables. 

(5)Connect cables firm and insulate connection parts. 
(6)Keep all cases, panels and covers securely in place. 
(7)Do  not  handle  the  welding  power  source  with  torn  or 

wet gloves. 

(8)Wear  safety  harness  in  case  of  working  above  floor 

level. 

(9)Turn off all equipment when not in use. 

(10)Perform  periodic  checks  without  fail  and  repair  or 

replace  any  damaged  parts  before  using  the  power 
source. 

Ventilation and protective equipment 
 

 

Oxygen 

deficit, 

fume 

and 

gas 

generated  during  welding  can  be 
hazardous. 

(1)When  conducting  welding  in  the  bottom  of  the  tank, 

boiler or hold as well as legally-defined sites, use a local 
exhauster  specified  by  the  applicable  laws  and 
regulations  (occupational  safety  and  health  regulation, 
rules  on  preventing  suffocation  or  etc.)  or  wear 
protective breathing gear. 

(2)To  prevent  dust  injury  or  poisoning  by  the  fume 

generated during welding, use a local exhauster specified 
by  the  applicable  law  (occupational  safety  and  health 
regulation, rules on preventing injury by inhaled dust or 
etc.), or wear protective breathing gear. 

(3)When conducting welding in a confined area, make sure 

to  provide  sufficient  ventilation  or  wear  protective 
breathing gear and have a trained supervisor observe the 
workers. 

(4)Do  not  conduct  welding  at  a  site  where  degreasing, 

cleaning  or  spraying  is  performed.  Conducting  welding 
near  the  area  where  any  of  these  types  of  work  is 
performed can generate toxic gases. 

(5)When  welding  a  coated  steel  plate,  provide  sufficient 

ventilation  or  wear  protective  breathing  gear.  (Welding 
of coated steel plates generates toxic fume and gas.)   

Against fire, explosion or blowout 
 

 

Observe  the  following  cautions  to 

prevent fires explosion or blowout. 

(1)Remove any combustible materials at and near the work 

site to prevent them from being exposed to the spatter. If 
they cannot be relocated, cover them with a fireproofing 
cover.   

(2)Do not conduct welding near combustible gases. 
(3)Do not bring the hot base metal near combustible 

materials immediately after welding. 

(4)When  welding  a  ceiling,  floor  or  wall,  remove  all 

flammables including ones located in hidden places. 

(5)Properly connect cables and insulate connected 

parts. Improper cable connections or touching of 
cables to any electric current passage of the base 
metal, such as steel beam, can cause fire.   

(6)Connect the base  metal cable at a section closest to the 

welding part. 

(7)Do not weld a sealed tank or a pipe that contains a gas. 
(8)Keep  a  fire  extinguisher  near  the  welding  site  for  an 

emergency. 

Summary of Contents for YT-30TSW

Page 1: ...is product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YT 30TSW2HAF Panasonic Welding Systems Tangshan Co Ltd WTT013TC0PAA01 Model No YT 30TSW TIG Welding Torch Operating Instructions ...

Page 2: ...g CONTENTS Before using Ⅰ Warning symbols for safe usage I Ⅱ Safety precautions Ⅱ Using 1 Caution for using 1 2 Preparation for using 2 Technical Specifications 3 Part list 4 4 Part Drawing 7 5 Specifications 8 6 Outside Drawing 8 Specifications 7 Packing Details 9 ...

Page 3: ...iodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this produ...

Page 4: ...ing above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauste...

Page 5: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Page 6: ... shocks 1 3 Cable Hose Do not bring the hose cable on the hat base metal immediately after welding load the heavy material on the cable hose and bend it by force It can cause burn out of the welding torch 1 4 Welding Operation and Exchange of Parts Observe the following cautions to prevent burns Do not touch directly the nozzle electrode and torch body where the temperature rise When welding wear ...

Page 7: ...ion of electrode and long maintaining of arc stability when D C TIG welding Pure Tun is used when A C TIG welding 2 3 Selection of electrode diameter Electrode diameter Φmm Welding current A D C TIG welding EN A C TIG welding Thori TunCeri Tun Lan Tun Pure Tun Thori TunCeri Tun Pure Tun 0 5 5 20 5 20 5 15 1 0 15 80 15 80 10 60 1 6 70 150 70 150 50 100 2 4 150 250 140 235 100 160 3 2 150 400 225 32...

Page 8: ...body and generated heat may cause burns The electrode extension should always be kept at 4 5m When the electrode end is inside the nozzle the nozzle may be damaged by arc heat 2 8 Post flow of shield gas Keep flowing the shield gas while the electrode s red heat is still on in order to prevent the tungsten electrode from oxidation at the end of welding 2 9 When the torch is fixed In case of using ...

Page 9: ...1 Handle TSMH0125 1 For TSMH0131 10 Cooling Cable Ass y TSM10540 1 Cable TSX 8 1 For TSM10540 Cable sheath SPT7 2X11K 1 For TSM10540 11 Gas Hose Ass y TSM10743 1 23 Gas Hose Ass y Nut TSMJ0004 1 Torch Body Gas Hose Ass y 12 Water Hose Ass y TSM11141 1 24 Water Hose Ass y Nut TMN00035 1 Torch Body Water Hose Ass y 13 Hose Cover TSM10746 1 14 Cable Fitting TSM10536 1 15 Torch Switch Ass y TSMSU010 1...

Page 10: ...ozzle No 6G TGN00908 Φ9 5mm 17 G L Nozzle No 7G TGN01108 Φ11 0mm 17 G L Nozzle No 8G TGN01218 Φ12 7mm 3 Collet Body 3 1 Standard collet body 〇 Standard parts and accessories No Name Code No Electrode Diameter Remark 2 collet body 0 5 TEB30133 0 5 2 collet body 1 0 TEB30134 0 5 1 0 2 collet body 1 6 TEB30135 1 0 1 6 2 collet body 2 4 TEB30137 1 6 2 4 2 collet body 3 2 TEB30139 2 4 3 2 〇 2 collet bo...

Page 11: ...1 0 YN10T2S 6 Electrode 1 6 YN16T2S 6 Electrode 2 4 YN24T2S 6 Electrode 3 2 YN32T2S 6 Electrode 4 0 YN40T2S 5 2 2 Ceri Tun 〇 Standard parts and accessories No Name Code No Remark 6 Electrode 0 5 YN05C2S 6 Electrode 1 0 YN10C2S 6 Electrode 1 6 YN16C2S 6 Electrode 2 4 YN24C2S 〇 6 Electrode 3 2 YN32C2S 〇 6 Electrode 4 0 YN40C2S 5 3 2 Lan Tun 〇 Standard parts and accessories No Name Code No Remark 6 E...

Page 12: ...7 4 Part Drawing ...

Page 13: ...m φ1 6mm φ2 4mm φ3 2mm φ4 0mm Cooling system Water cooling Cooling water Water press 0 1 0 3MPa Water flow Temp More than 0 7L min Less than 50 Standard EN IEC 60974 7 2019 Shielding gas Ar Voltage rating DC 113V AC 80V Striking voltage AC 3000V Stabilizing voltage DC 300V Switch Volt DC 24V Guidance Manual torch Gas flow 20L min gas press 0 1 MPa Minimum cooling power 1 5kw Adaptive welding power...

Page 14: ...ing Details Check the quantity of accessories when unpacking Parts name Q ty Remark TIG Torch 1 Nozzle No 6 1 Collet ф2 4mm 1 Electrode ф2 4mm Thori Tun 1 Hose clamps 2 Nut 2 Joints 2 English Operation Manual 1 ...

Page 15: ...t In case of disposal of the product please sign the assignment agreement on disposal treatment with the authorized organization and then assign the organization to dispose the product The standard of the product This product is designed and manufactured according to EN IEC 60974 7 2019 This product may not conform to the local laws and standards of other countries Please be absolutely sure to con...

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