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Single Step Adv button

 - This function advances a magazine by single step(s) into the Irradiator.  The number of 

steps from home appears in the step counter window to the right of this function. 
 

Single Step Rev button

 - This function reverses by single step(s) a magazine out of the Irradiator. The number of 

steps from home appears in the step counter window to the left of this function. 
 

Next Slot Adv button

 - This function advances a magazine by one full slot into the Irradiator. 

 

Prev Slot Rev button

 - This function reverses a magazine by one full slot out of the Irradiator. 

 

Mag Start indicator

 - Monitors the status of the magazine drive home (origin) sensor RSR5.  When the UD-740 

magazine is properly inserted or fed, this signal will change from a logic 0 to a logic 1 to indicate the magazine is 
home (at origin), and the first badge position is ready to be processed. 
 

Badge Present indicator 

 - Monitors the status of the badge present sensor RSR6.  When a magazine is 

indexed to a slot number, this signal will change from a logic 0 to logic 1 to indicate the presence of a badge in the 
respective slot. 
 

Mag End indicator 

 - Monitors the status of the magazine end sensor RSR7.  When the magazine has indexed 

to the last slot (slot number 50), this signal will change from logic 0 to logic 1 to indicate the end of the magazine 
tray. 
 

Mag Aligned indicator 

- Monitors the status of the magazine slot sensor RSR10.  When a magazine is indexed 

to a slot number, this signal will change from a logic 0 to a logic 1 if that slot (can be any one of the slots, 1 - 50) is 
properly centered above the badge push-up mechanism. 

 
Mode\Reader Check\Loader Test MENU – Slider Arm functions 

 
These functions allow the operator to test and exercise the Irradiator Irradiator system slider arm motor (vertical 
drive) mechanics.  

 

 

Next Position button 

- Moves the badge to the next position.  If the badge is in the home position, then this 

function moves the badge to the NCR position.  If the badge is in the NCR position, this function moves the badge 
to the irradiate position.  If the badge in the irradiate position, this function moves the badge to the NCR position. 

   

 

If the badge in the NCR position, this funciton moves the badge to the home position. 
 

Align Slide Motor button 

 - Aligns the badge push-up mechanism to the home or origin position. 

 

Single Step Up

 - Single steps the badge push-up mechanism up.  The number of steps from the home position 

is displayed in the step counter window to the right of this function. 
 

Summary of Contents for UD-794D

Page 1: ...anual Operation Manual Operation Manual TLD IRRADIATOR TLD IRRADIATOR TLD IRRADIATOR TLD IRRADIATOR MODEL MODEL MODEL MODEL UD UD UD UD 794D 794D 794D 794D 2011 12 OperationManualVersion10 05_EU UD 794 Panaasonic ADVANCEDTLDSYSTEM ...

Page 2: ...dforirradiationofPanasonicTLDsonly IndoorUseOnly Donotexposetorain heavymoisture drippingandsplashing Indoo AlwaysTransportUpright Pleasenotethefollowingtwolabelsinsidethemechanism ENTANGLEMENTHAZARD ENTANGLEMENTOFHANDMAYRESULTINSEVEREINJURY DONOTTOUCH DISASSENBLYPROHIBITED DONOTOPENTHISCOVER TRAINEDSERVICEPERSONELLONLY SPECIFICATIONSWITHINTHISMANUALARESUBJECTTOCHANGEWITHOUTNOTICE SAFETY INSTRUCTI...

Page 3: ...ation 6 Operation 10 MainScreen 13 FileMenu 14 New BatchMenu 14 ViewMenu 15 BadgeResultsMenu 15 StatusLogMenu 16 ReportsMenu 17 ModeMenu 18 LoaderMenu 18 ChangerMenu 22 ParametersMenu SystemParametersMenu 27 IndividualDoseSettingMenu 28 RS232OptionsMenu 29 ErrorCodes 30 ...

Page 4: ...te10magazinesof50TLDbadges Descriptionofparts Frontview Mainkeyswitch Insert themainkeyandturnclockwise ACpowerindicatorlight Whenpoweronthenthislight illuminateRED Leftdoorpanel Asourceenclosureexistsintheinterior Donotopenthisdoor Leftdoor handlewithkeyhole Right door ThisdoorisopenedthenTLDBADGEtrayssetting Donotopenthedoorthenoperationgstate IfopentheRightdoor theninnerACpowerline isshutdown R...

Page 5: ...PowerSW Equipment UD 794 powerSW ACInput AC220V 240V50 60Hz FuseT6 3A ACOutput 3port AC110V 120V50 60Hz Fuse3 15A InsidemotorFuse 1A ParallelI FcableforDIOboardinsertedinthePCextendedPCIport GNDcableforconnectbetween PCandUD 794equipment ...

Page 6: ...npowerSW ACinletport AC220V 240V50 60Hz mainfuseBox T6 3A 2pieces UD 794powerSW Fuse forinternalACmotor 1A FuseforACoutlet 3 15A ACoutletport 3Port forPC Display monitor CAUTION AC110V 120Vtotal3 15A ModelNo IRRADIATOR2NCE TLDIRRADIATOR ...

Page 7: ...Monitor Nootherequipmentshouldbeattached tothese Operating Temperature 5 35 20 70 RH Powersource AC220V 240V 50 60Hz Dimensions 1000mmX550mmX1120mm WxDxH Weight Approx 220kgwhichincludessourceandshield Sound level 75dB 1m Attachment ACcableforAC220V 240V 1piece ACcableforUD 794ACoutlet 2pieces DIOboardforextendedPCIportof PC 1piece DIOI Fcable 1piece GNDcable 1piece Operationgmanual 1piece Doorkey...

Page 8: ...iththeIrradiatorsystem Thisdevicecontainsasourceofionizingradiation OperationislimitedtoQualifiedPersonel SetequipmentonthehorizontalLevel hard floor Equipmentsidespace seebelowfigure Equpmentsidespacearea A LeftsideandRightsidespaceisminimum20mm B Rearpanelspaceisminimum100mm C Toppanelspaceisminimum0mm A A B C ...

Page 9: ...ythattheboardsinthePCexpansionbusareproperlyinsertedand seatedintheirslots 5 Connect theNationalInstrumentsDIOI Fcableandgnd cablefrom theUD 794casetotheslotinthePC expansionboard See belowfigure 6 Connectthetwo50 pinribboncableassembliestothe50 pinheadersH1andH2onthedigitalI Oboard InsurecorrectPin1orientationwithPin1oftheribboncableassemblies Brownispin1 ...

Page 10: ...eUD 794 SelectONfromtherearACinput turnontheinternalpowereswitchandfinallyturnthe mainkeyswitchlocatedonthetop rightsideoftheirradiatorclockwise 9 PowerontheDisplaymonitor andPC NowstartUD 794programbyclickingontheIrradiatorprogramicon TheACpowerindicatorlightwillilluminateatthistime Followthesimplemenuinstructionstooperatethe UD 794 FromUD 794 FromUD 794 PC Expansionboard GNDcable DIOI Fcable ...

Page 11: ...entryischeckedforvalidrangesandlimitsuponentry Invalidinputdatawillbeignoredandthecomputerscreenwilldirectyoutoenterdatainavalidrange TheprogramstartswiththePanasonicTitlescreen asshownbelow Softwareversionsmaybedifferent Theoperatorispromptedtoentertheproperpasswordandoperatorname Afterashortdelay duringwhichthemotorsareinitialized themainsectionoftheprogramwillthenbeginatthe Mainscreen ...

Page 12: ...exposuretimeand oranexposuredosearethenenteredforeachtrayorsingleinputdependingon DosagesandTimeMode togglebutton Ifthetogglebuttonissetto SingleInput theoperatorcansettimeor doseforall10trays Ifthetogglebuttonissetto MultipleInput theoperatorshouldenterindividualtimeanddose foreachtray Theoperatorusesthemouseorkeyboardtochangeexposure Time orexposure Dose If exposuretimeischanged exposuredoseisch...

Page 13: ...eirradiationprocessiscompleted andtheymayremovethe magazine s fromtheIrradiator 5 Theabovesequenceofstepsisthenrepeateduntilalldesiredbadgesareirradiated 6 Theautomaticirradiationprocessmaybestoppedwithsomeerrors Theoperatormayusethemouseto selectthe Stop buttontostoptheprocess ResetMotors buttonmaybeusedtoresetallmotorstohomepositionfollowingadjustment Alldrop downmenusareexplainedinthefollowingp...

Page 14: ...Logmenuitemisfordisplayingeventlogs View BadgeResultsMENU View BadgeResultsscreenshowsbadgeprocessingresults Itshowstime traynumber slotnumber badge number type error doseexposure doseexposurerate anddoseexposuretime Itcanbeprintedorsavedas anotherfilefromthemenu View StatusLogMENU View StatusLogscreenshowsaseriesofevents Itshowsdate time andeventdescription Itcanbeprintedor savedasanotherfilefrom...

Page 15: ...rCheck LoaderTestMenuisthemenufromwhichIrradiatorirradiatormechanicsfunctionsare testedandotherdiagnosticfunctionscanbeinvoked TheMode ReaderCheck LoaderTestMenuscreenandits operationandfunctionareexplainedbelow PleasedonotoperatewithoutguidancefromaPanasonicengineer TheTestMenus canbeopenedbeforeandduringoprtationoftheIrradiator allowing theusertoobservethe stateoftheIndicators forreportingtoPana...

Page 16: ...derfunctions NumberCodeReaderfunctionsareusedtotestthenumbercodereader mechanics TheBadgeNumberCodeReadMenuisexplainedindetailintheBadgeNumberCodeReadMenu description Mode ReaderCheck LoaderTestMENU MagazineMotorFunctions ThesefunctionsallowtheoperatortotestandexercisetheIrradiatorIrradiatorsystemmagazinemotor horizontal drive mechanics AlignMagMotorbutton Thisfunctionalignsmagazinemotor MagStartb...

Page 17: ...onitorsthestatusofthemagazineendsensorRSR7 Whenthemagazinehasindexed tothelastslot slotnumber50 thissignalwillchangefromlogic0tologic1toindicatetheendofthemagazine tray MagAlignedindicator MonitorsthestatusofthemagazineslotsensorRSR10 Whenamagazineisindexed toaslotnumber thissignalwillchangefromalogic0toalogic1ifthatslot canbeanyoneoftheslots 1 50 is properlycenteredabovethebadgepush upmechanism M...

Page 18: ...RLampOff Oncontrol Thisoutputsignalturnsonthelamparrayinthenumbercodereader On position turnsonthelamparraysothatthepunchednumbercodedatacanberead Off positionturnsoffthelamparray ReadNCRbutton Thisfunctioncausesabadgetotraveltothenumbercodereadpositionwherethebadge numbercodeisread Thebadgenumbercodedataiscontinuouslydecoded formattedanddisplayedinthe NCRwindow Then thebadgeismovedbacktothehomepo...

Page 19: ...utilizesthemousetoselect Mode Reader Check Changer menu Thechangertestscreenthenappears Solenoidcontrol Atogglefunctionwhichengages out ordisengages in themagazinedrive horizontaldrive solenoidwhichinturn engagesthemagazinedrivegear Direction Atogglefunctionwhichdeterminesthedirectionofthehorizontalandverticaldrivemotors Down Outmeanstheshelf feedingunitwillgodownandthemagazinedrivemotorwillrevers...

Page 20: ...orsifthemagazineisathomeposition logic1 ornot logic0 TrayLoadedindicator Aninputsignalwhichmonitorsifamagazineispresentornotonashelfinthe Logic1 meansamagazineispresent whilelogic0meansnomagazineispresentonagivenshelf AtBottomindicator Aninputsignalwhichshowsifthechangerisonbottom logic1 ornot logic0 AtTopindicator Aninputsignalwhichshowsifthechangerisontop logic1 ornot logic0 TrayAlignedindicator...

Page 21: ...theCS 137sourceforthehighandlowattenuationsettings Thecalibrationdateallowsforreal timecompensationfortheradioactivedecayoftheCs 137source Theseparametersareinitiallysetby totheexactdoseratemeasuredatthebadgeirradiationpositionbytraceable probesandcalibratedmeasurementequipment SetUnattenuated High Travel Thisfunctionallowsthemanagertoenteranunattenuatedtraveldoseforthe source inunitsofmSv SetAtte...

Page 22: ...IGHtravelingdoseis 0 281mSv sx0 0732s 20 6µSv SourceCalibrationDate MM DD YYYY Thisfunctionallowsthemanagertoenteranewsourcecalibration dateinthe militaryformatMM DD YYYY MMis1to12forthemonth DDis01to31forthedate YYYYistheyear Itisrecommendedthat theirradiatoriscalibratedrelativetoaPromaryorSecondaryStandardSourceunder knownconditionssuchas 1 IrradiationFrontBuild up 2 PhantomorFree in Air 3 Insid...

Page 23: ...emouseto highlight IrradiatorIDNumber andthenewnumberisthenentered ParityChecking Thisisatogglefunctionwhichalternatelyenables Enabled ordisables Disabled automaticparitycheckingofthebadgenumbercode PulseDelayMotor HuntTime Thisfunctionallowsthepulsedelayofthesteppermotorstobeset Thiscritical parameterisnormallysetbyfactorypersonneltoappropriatevalues Sincepropersystemoperationanderror checkingisb...

Page 24: ...usedtoselecttray doseexposuresettingorindividualdoseexposure settingforeachbadgeintheselectedtray LoadfromFile buttonisusedtoretrieveasavedirradiationtraypattern SavetoFileAs buttonisusedtosaveanirradiationtraypattern Save buttonisusedtosavetocurrentparametr inifile Exit buttonisusedtoexittotheMainscreen CAUTION Thismenuover ridesthedosesettingsontheMainScreen Page10 ...

Page 25: ...thisoptionisselected theIRRADIATORisplacedinthe Basic mode DataaretransmittedthroughtheRS 232Coutputportto theexternaldeviceonlyifa receivedtextdata signal RXD isreturnedbythedevicethatacknowledges ACK thedatawere received AnACKsignalisreturnedforanevenparity Otherwise anot acknowledge NAK signalisreturned IOQueueWaitTimeout DeterminesIOqueuewaittimeoutinsecondswhentheIRRADIATORtransmitsdatathroug...

Page 26: ...hemechanismorreplacingfaultyparts accordingtotheServiceManual A3Errors Thisisatimingsensorerrorwhichoccurswhenasignalisnotreceivedwithinaspecifiedtimelimitofmovingone shelfupordowneventhoughtherackdrivingmotorisoperating Thiserrorisusuallycausedbysomething blockingthemagazinerack failureofthedrivingmotor failureofthesensor orfailureoftheprintedcircuit PC boardofthedrivingcircuit Thiserrormaybereso...

Page 27: ...persensordoesnotdetectasignal withinthespecifiedtimelimit eventhoughthespecifiednumberofpulsesweretransferredtothepulsemotorfor badgeinsertionintothenumbercodereaderhousing Theprobablecausesofthiserroraresomethingblocking thepathofthebadge themagazinepositioningisincorrect failureofthepulsemotororsensor orfailureofthe mechanismcontroller Thiserrormaybecorrectedbyfollowingthetroubleshootingsuggesti...

Page 28: ...anN2erroroccurs IfanN2erroroccurs aquestionmark willbeprintedincolumn8ofthe printoutandthebadgewillnotberead AutomaticoperationwillcontinueuntilthreesuccessiveN2errorsoccur atwhichtimeautomaticoperationisinterrupted Theprobablecausesofthiserrorincludeamispunchofthe parityholeinagivenrow adecreaseinthesignalleveloftheopticalarrayduetoabuildupofdust failureofthe readingcircuits orfailureofthesensors...

Page 29: ...26 PleaseaddressanyenquirieswithintheEuropeanAreato PanasonicIndustrialEuropeGmbH UK WilloughbyRoad Bracknell Berks RG128FP UNITEDKINGDOM Tel 01252876292 Tel 07836617737 ...

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