background image

 2. Start the new agitator assembly back into the nozzle

housing by placing the side opposite the belt partially into
the slot. This will hold the agitator in place, and leave both
hands free to place enough tension on the belt to allow that
side of the agitator to return to the nozzle housing slot.

 3. Place the belt around the agitator pulley on the agitator

assembly.

 4. Use both hands to pull the belt tight, and slide the agitator

assembly firmly into the slots on each end of the nozzle
housing.

 5. Rotate the agitator assembly by hand to insure nothing

rubs and to check for correct assembly.

 6. Replace the lower plate as outlined in the Lower Plate

removal / installation section.

4.3. Belt Replacement

4.3.1. Removal

 1. Follow the removal instructions outlined in the Agitator

Assembly removal / installation section.

4.3.2. Installation

 1. Place the new belt around the motor shaft and follow the

instructions in the Agitator Assembly removal / installation
section.

4.4. Nozzle Housing Replacement

4.4.1. Removal

 1. Remove the lower plate as outlined in the LOWER PLATE

REMOVAL/INSTALLATION section.

 2. Remove the belt and agitator assembly as outlined in the

respective sections.

 3. Remove the nozzle hose by pulling up on the hose to

remove it from the nozzle housing. Pull the nozzle hose out
of the back of the nozzle housing.

 4. Insert a flat blade screwdriver between the nozzle housing

and the plastic shaft. Pry out the plastic shaft as illustrated.

 5. Remove the nozzle housing as illustrated.
 6. Remove the window and height adjust assembly.

4.4.2. Installation

 1. Install the window and handle release assembly in the new

nozzle housing.

 2. Fit the nozzle around the motor shaft side first, and rotate it

into place on the dust container as illustrated.

 3. Slide the plastic shaft through the nozzle housing and into

the dust container. Make sure that the slot on the bottom of
the plastic shaft is down and seated onto the projection.
Reassemble the nozzle hose by inserting it into the nozzle
housing. Push the nozzle hose down into the slot in the
nozzle housing. Make sure that the tab on the hose
supporter is inserted into the slot.

13

MC-GG523-00

Summary of Contents for MC-GG523-00

Page 1: ...ONSUMER ELECTRONICS COMPANY DIVISION OF PANASONIC CORPORATION OF NORTH AMERICA All rights MC GG523 00 Vacuum Cleaner Specifications are subject to change without notice for further improvement Order Number MAC1203001CE ...

Page 2: ...2 1 Body Front 5 2 2 Nozzle Housing 7 2 3 Packing Materials 9 3 SERVICE PROCEDURES BODY 10 3 1 Fan Motor 10 3 2 Power Cord On Off Switch Replacement 11 4 SERVICE PROCEDURES NOZZLE 12 4 1 Lower Plate 12 4 2 Agitator Assembly 12 4 3 Belt Replacement 13 4 4 Nozzle Housing Replacement 13 CONTENTS Page Page 2 MC GG523 00 ...

Page 3: ...1 WIRING DIAGRAM AND DRAWING 1 1 Wiring Diagram 3 MC GG523 00 ...

Page 4: ...icing it is necessary to eliminate pinching of any wire during reassembly After servicing any electrical component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage 1 2 1 Body 4 MC GG523 00 ...

Page 5: ...2 EXPLODED VIEW AND PARTS LIST 2 1 Body Front 2 1 1 Exploded View 5 MC GG523 00 ...

Page 6: ...00 MOTOR SUPPORT RUBBER FRONT 1 28 AMC03F V00 MOTOR SUPPORT RUBBER 1 29 AC37GTEZ0U WIRE CORD 1 30 AMC 1CTCE23 WIRE CONNECTOR 2 31 AC95BATNZV07 HANDLE ASSEMBLY 1 32 AC99WDEKZ000 LEAD WIRE FUSE ASSEMBLY 1 33 AC38GDCNZ000 BLACK LEAD WIRE UNIT 1 34 AC84PJPZV07 HOSE UNIT STRETCH 1 35 AC01HDTCZUU3 FRONT COVER DECO 1 36 AC26FCHT1000 MOTOR CAP 1 37 AMC596 702 WIRE TIE 1 38 AC69KJMZV07 PROTECTOR 1 39 AC70K...

Page 7: ...2 2 Nozzle Housing 2 2 1 Exploded View 7 MC GG523 00 ...

Page 8: ...OVER 4 8 AC68ACUTZ000 SCREW 1 9 AMC68N AV0K LATCH 2 10 AMC25S V00 PLASTIC SHAFT 1 11 AC23HDKCZU03 WINDOW PACKING ASSEMBLY 1 12 AMC57A V00 PEDAL SPRING 1 13 AC70NYUZ00 STOP LATCH SPRING 2 14 AC28SCZPZ000 BELT 1 15 AC53KAPNZW03 SLIDER SUPPORT 1 16 AC57HJPZY02 SLIDING KNOB 1 17 AC61KJPZV06 HEIGHT ADJUSTMENT CAM 1 18 AC90QNGZV06 WHEEL 2 19 AC16CNXZ00 SHAFT 1 20 AXTN4 16BFY SCREW 3 21 AMC78N V00 PLASTI...

Page 9: ... 1 Exploded View 2 3 2 Parts List Packing Material Ref No Part No Part Name Description Quantity Remarks 1 AC61ZDUVZ000 INDIVIDUAL CARTON 1 2 AC01ZDUSZ000 OPERATING INSTRUCTIONS 1 3 AC94ZDUSZ000 PACKING ASSEMBLY 1 9 MC GG523 00 ...

Page 10: ...nclosure the vacuum cleaner should be reassembled and checked for dielectric breakdown or current leakage 3 1 2 Installation 1 Connect lead wires to the appropriate terminals on the motor see WIRING DIAGRAM 2 Place motor cap and front and rear motor supports on new motor 3 Wrap noise suppressor around the motor 4 Reinstall motor into into the dust compartment with the tabs on the motor support rea...

Page 11: ...ccording to the wiring diagram in the front of this manual 2 For switch replacement only insert the new ON OFF switch facing toward you into the dust container until secured by the retaining tabs Use a wire tie in the location illustrated taking care not to overtighten it Tuck the wire connectors back into the dust container as illustrated in the close up view 3 Ensure that the insulator packing i...

Page 12: ...y wire during reassembly After servicing any electrical component or enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage 4 2 Agitator Assembly 4 2 1 Removal 1 The brushes are not replaceable separately When the brushes need replacing the agitator assembly will have to be replaced 2 Remove the lower plate as outline in Lower Plate removal installation se...

Page 13: ...le Housing Replacement 4 4 1 Removal 1 Remove the lower plate as outlined in the LOWER PLATE REMOVAL INSTALLATION section 2 Remove the belt and agitator assembly as outlined in the respective sections 3 Remove the nozzle hose by pulling up on the hose to remove it from the nozzle housing Pull the nozzle hose out of the back of the nozzle housing 4 Insert a flat blade screwdriver between the nozzle...

Page 14: ...4 Install the belt agitator assembly and the lower plate according to the respective instructions 14 MC GG523 00 ...

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