Panasonic KXF-293C Operating Instructions Manual Download Page 143

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Page 9-1

293C-E-EMA09-A01-00

Chapter

TROUBLE SHOOTING

Trouble shooting

Troubles easy to happen during production, and the solutions for them are described.

∗

(For information about the trouble with error message, refer to “Chapter 4 SOLU-
TIONS FOR ERROR” of maintenance manual.

9-1

Troubles in Bond Dispensing

Troubles (uneven and thready bond, etc.) easy to happen during dispensing
the board and solutions for them are listed all together.

9-2

Cycle Time Slows Down during Automatic Operation

Causes of slowdown of cycle time and solutions for them are listed all to-
gether.

∗

If troubles are not recovered by following solutions, make contact with us.

293C-AA00

Summary of Contents for KXF-293C

Page 1: ...l Engineers KXF 293C Thank you for purchasing BD30S the high speed adhesive dispenser Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necessary High Speed Adhesive Dispenser BD30S ...

Page 2: ......

Page 3: ...LOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer WARNING 293C E EMA00 B01 00 ...

Page 4: ...e precautions and information which is necessary for safe and effective operation Operating manual operators This manual This manual is for the machine engineers and describes operation method and teaching of boards and parts Operating manual engineers This manual is for machine maintenance and describes the daily checks adjustment and replacement of consumable parts Troubleshooting is also includ...

Page 5: ...perating Manual Operating Manual 293C E EMA00 A02 11 SAFETY PRECAUTIONS OUTLINE OF EQUIPMENT BASIC OPERATION CHANGING THE PRODUCTION BOARDS DATA MODIFICATION TEACHING FILE OPERATION MACHINE ADJUSTMENT MACHINE SETTING TROUBLE SHOOTING APPENDIX ...

Page 6: ...tions 1 10 1 4 2 Nozzle Specifications 1 11 1 5 Accessories and Spares 1 12 1 6 Main Option 1 13 Chapter2 BASIC OPERATION 2 1 Functions of Engineer Mode 2 2 2 1 1 Entering the Engineer Mode 2 2 2 1 2 Functions of Main Menu 2 3 2 1 3 Menu Tree Functions 2 4 2 1 4 Changing the Passwords 2 5 2 2 Functions during Production Stop 2 6 2 2 1 Maintenance 2 7 2 3 Data Input Operation 2 11 Chapter3 CHANGING...

Page 7: ...n Teaching 5 4 5 2 1 Board Recognition 5 4 5 2 2 Flowchart of Board Recognition Teaching 5 4 5 2 3 Teaching Procedures 5 5 5 3 Bad Mark Recognition Teaching 5 9 5 3 1 Bad Mark Recognition 5 9 5 3 2 Flowchart of Bad Mark Recognition Teaching 5 9 5 3 3 Creating Procedures 5 10 5 4 Dot Recognition Teaching 5 15 5 4 1 Dot Recognition 5 15 5 4 2 Flowchart of Dot Recognition Teaching 5 15 5 4 3 Creating...

Page 8: ...itch 8 2 8 2 Dispensing Recognition Feedback 8 3 8 3 Time Setting 8 4 8 4 Dispensing Recognition Result 8 5 8 5 Setting the Operator Customization 8 6 8 5 1 Setting Function of Operator Customization 8 6 8 5 2 Immediate Stop Screen in the Customization Setting In Operator Mode 8 8 Chapter9 TROUBLE SHOOTING 9 1 Troubles in Bond Dispensing 9 2 9 2 Cycle Time Slows Down during Automatic Operation 9 4...

Page 9: ...ngs are only some examples of the symbolic indications This indication refers to a situation which is considered that there is imminent danger of death or serious injury This indication refers to a situation which is considered that there is a possibility of death or serious injury This indication refers to a situation which is considered that there is a possibility of only injury or physical dama...

Page 10: ...sk of human injury or damage to property Danger labels The following warning labels are pasted on this machine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST Front view of warning label indicated positions 293C AC00 WARNING 293C E EMA00 A03 01 Label part No ...

Page 11: ... on this machine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST Front view of warning label indicated positions M32E 293C E EMA00 A03 01 Label part No 293C AC00 1943C0AA Inside the front cover ...

Page 12: ...labels The following warning labels are pasted on this machine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST Rear view of warning label indicated positions Label part No 293C AB00 ...

Page 13: ...hine in a dangerous or abnormal state a breakdown or an accident will occur There is one emergency stop button Pressing it stops operation Remove the cause of the danger or abnor mality then re start the machine To reset the emergency stop button turn it clockwise M33E 1B WARNING 293C E EMA00 A03 01 293C AA00 E MERGEN C Y STOP E MERGEN C Y STOP Under the operation panel ...

Page 14: ...ic shock There are three levels of procedure shown below for each kind of work Cutting off the power supply of the machine For repairing the control box Power supply OFF This is used to turn off power supply normally For replacing the control part such as the sensor For disassembling or replacing parts Servo switch OFF For changing production board and daily inspection For placing or removing boar...

Page 15: ...Page 15 SAFETY PRECAUTIONS Be sure to observe DANGER 293C E EMA00 A03 01 ...

Page 16: ...ARRY ELECTRIC CURRENT INSIDE THE ELECTRICAL EQUIP MENTS There is a risk of electric shock or leak M09E TAKE CARE NOT TO PINCH YOUR HANDS OR FINGERS You will have serious injury if your hands or fingers are caught in the conveyors during manual or automatic width adjustment 293C E EMA00 A03 01 ...

Page 17: ...t cut off the air supply and exhaust the air from the equipment Switch OFF the power DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MACHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION The machine has been stopped only temporarily You may be injured if the sensors are actuated and the machine moves unexpectedly Turn OFF the servo switch before placing your hands or body inside th...

Page 18: ...9EB M06E GROUND THE MA CHINE PROPERLY There is a risk of an electric shock or leak Consult a professional electrical contractor PERIODICALLY REMOVE DUST FROM POWER PLUG Dust on the plug may result in fire caused by defective insulation because of moisture Pull out the power plug and wipe off dirt with dry cloth If the machine is not going to be used for a long period turn off the breaker connected...

Page 19: ...ECTS ON THE COVER The cover may break due to the weight of the objects and injure you M16EB M23E ONLY THE PERSON IN CHARGE MUST CHANGE THE DATA The machine may runaway or malfunction The data must be changed only by a trained specialist in charge M27E DO NOT GIVE A SHOCK TO THE ELEC TRICAL EQUIPMENTS There is a risk of an electric shock leak or malfunction of the machine DO NOT DISAS SEMBLE THE CA...

Page 20: ... other objects may drop from the con veyor causing damage to the boards or the ma chine If there are any boards or other objects on the conveyor turn OFF the servo switch and remove them M36E BE CAREFUL IN HAN DLING ADHESIVE Some kinds of adhesives are harmful to the human body Follow the attached instruc tion manuals when using adhesives M75E HOT DISPENSING VALVE If the dispensing valve is turned...

Page 21: ...ch for maintenance at our company This switch which is targeted for the technician belonging to our company or the commis sioned maintenance technician can release all of the safety cover interlocks It is used for such an extensive maintenance work as you cannot perform 2 Feature of key switch for maintenance at our company It is dangerous to use this maintenance key because the safety cover inter...

Page 22: ...the dispensing accuracy When you move the head unit by hand turn off the servo switch and move the table holding the handle Camera Handle 273C 0040 0864C0AA 16EXC0AA 273C 0041 273C IL066 Handle Transport rail 07JEC0AB ABOUT DISPOSAL OF COMPONENTS CONTAINING MERCURY NOTICE This product has a fluorescent lamp that contains a small amount of mercury It also contains lead in some components Disposal o...

Page 23: ...andling Make sure to back up the program and data on a disk to protect against the loss of data To back up the program and data make another copy disk of the same contents See the disk copy in the section of file operation for how to back up 2 Write Protection The stored data may be mechanically protected from accidental erasure or rewriting Write protection may be set or disabled by sliding the w...

Page 24: ...e put in the case pro vided for storage or transportation A disk should not be stored or left in areas exposed to the following conditions Do not apply excessive force to the disk Do not place heavy objects on the disk Automatic shutter The automatic shutter should not be opened Do not touch the magnetic circu lar disk inside Refrain from smoking drinking and eating close to the disk Any loose lab...

Page 25: ...ge 25 SERIAL PLATE The serial plate attached to this machine indicates the model name and production number 293C AB00 Actual numbers are shown on the plate instead of 293C E EMA00 A04 02 BD30S M KCF 293C ...

Page 26: ...4 02 Title Title Actual operation Actual operation Supplementary description on operation Supplementary description on operation Operating procedure number Operating procedure number These show operation flow These show operation cause and its effect This shows the item to refer This shows operation by engineers This shows pressing a key on touch panel This means pressing UNLOCK and then START on ...

Page 27: ...ed dispensing of 0 08 seconds per a shot At the same time dispensing accuracy is improved as high as 0 1 mm It has the dispensing recognition feed back function and the best dispensing for the bond to use is available Also as it is handy to change syringes for changing machines Also making the data creation off line greatly contributes to improve the ratio of run ning machine and the LCD color tou...

Page 28: ...d Making the movable part lighter Recognition camera Board Y Y X X 1 1 2 High Quality Dispensing Dispensing recognition feedback function The change of dispensing quantity by the remained bond in the syringe is detected binary image by using the preparatory tape unit and dispensing time is automatically controlled This always carries out stable dispensing Example of threshold value setting Setting...

Page 29: ...nozzle can be removed and set easily syringes and nozzles are changeable in short time Also as the next syringe is arranged during the production by the handle valve for taking out the air the arrangement and adjustment time in supplying and changing the materials are reduced OFF ON POWER 39 0 FUNC ENT 293C 029E Temperature indicator 10 C to 50 C per 0 1 C Temperature control unit Button setting T...

Page 30: ...M even the operator unfamiliar with machine can set the dispensing condition for each bond in advance to create data easily by loading the prepared data together 10 patterns of dispensing condition are available for the bond type as our standard library Besides it can be additionally registered as for the user s creation Machines for PT High speed screen printer SP22P M High speed Adhesive Dispens...

Page 31: ... Operation for each class Dividing the operation screens to each of Operator engineer and serviceman modes lessens the false operation to the minimum At the same time the screen constitution is simplified to a minimum Tree jump function Any screen starts the main menu screen and it does not need additional operation Maintenance display function Daily weekly monthly checks are displayed up to the r...

Page 32: ... nozzles set to each head move up and down and rotate for dispensing Board recognition camera 293C 035E 293C 036E 293C 037E 293C 038E 2 point small nozzle 2 point middle nozzle 2 point large nozzle The nozzles can be optionally set to the head Water circulation hose Board Head 3 Head 2 Head 1 ...

Page 33: ... a w d r a o b e g n a R e c n a r e l o t m m 2 1 e m u l o v e g n i r y S 0 3 m c 3 l m o C g n i r e e n i g n E a t i h s a w I y b e d a m V U 0 3 S P d n a N 0 3 S P e g n i r y s s d a e h g n i s n e p s i D s e l z z o n e g r a l d n a e l d d i m l l a m s t n i o p 2 s d a e h e e r h T y r o m e m r e t u O e h t n o p u g n i d n e p e d a t a d f o e c e i p a r e p B M 1 t u o b a...

Page 34: ... AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA 3 4 30 4 3 22 12 Y Z 8 AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA 3 4 4 3 30 12 Y Z AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA 4 3 3 8 30 3 30 12 Y Z AAA AAA A B A B 5 32 Space for dispensing Space for transferring Board Fixe...

Page 35: ...3 Board Flow Direction The board flow direction and reference position are changed as an optional selection 1 3 4 Outer Size 293C 044E Board transfer direction Fixed side Adjustment bolt Temperature control unit 480 18 825 547 77 26 Board transfer height 900 2 198 Cover open 2 000 1 600 607 210 75 75 99 99 1 302 1 500 293C 045E Board transfer height adjustment edge 900 10 mm ...

Page 36: ...mple of mark shape The board recognition is corrected by the positional relation between the recognition mark and the circuit pattern The fixed contrast is required for the recognition mark and board binary contrast image Mark size and back ground The noninterference area larger than the fixed size which is different from that mark is required for the background of mark Noninterference area a more...

Page 37: ...er diameter 2 Φ1 2 Φ0 48 2 Φ0 51 2 2 293C 050E 2 Φ0 7 2 5 0 8 1 0 2 0 Names 4 point large nozzle 1 point small nozzle Special nozzle Shape Object parts Number of grooves Module No SOP 4 lines 10HFC0 1005 C R 5 lines 10HGC0 10HHC0 293C 053E 293C 052E Φ0 41 1 5 1 0 293C 051E Syringe Groove Nozzle Optional nozzles Nozzles above are for BD20 30 The nozzles for general machines before BD12 can not be u...

Page 38: ... n i h c a m g n i r e f s n a r t r o f s t r a p l a t e m g n i x i F s e c e i p 4 e n i h c a m g n i r r e f s n a r t r o f s t l o b e y E k s i d y p p o l F s e c e i p 2 a t a d n e e r c s n o i t a l l a t s n i n e e r c s m e t s y s n o i t a l l a t s n i m e t s y s r o F r e t e m a r a p e n i h c a m a t a d U R P e n i h c a m a t a d m e t s y s n o i t i n g o c e r d r o w...

Page 39: ...o r f e h t t a s t c u d o r p g n i w o l f r o f d e r i u q e r t i n u e h T t i n u p u k c i p d r a o B e l z z o N s n o i t a c i f i c e p s s r e s u e h t o t g n i d r o c c a d e c u d o r P e l z z o n l a i c e p S g i j d n a e g n i r y S t a o l f e h t t u o g n i k a t r o f g i j e h t d n a s e g n i r y s y t p m e 6 293C 055E Pickup hole 1 point small nozzle Pickup plate ...

Page 40: ...Page 1 14 293C E EMA01 A01 01 MEMO ...

Page 41: ...touch panel are divided into the operator and engineer modes de pending upon purposes to prevent wrong operation This section describes the main menu for the engineer mode See the manual for operators for the menu and operation switches under the screen for the operator mode Main menu for engineer mode ...

Page 42: ...d to enter the engineer mode If the password is not set see 2 1 4 Changing the Passwords and set the password 1 Press Engineer The password input screen appears 2 Enter the password and press Decision The main menu of engineer mode appears If the wrong key is entered press the BS key and reenter 3Y3C EOP Main 001 2 1 ...

Page 43: ... o f r e P o f n i t e s e r d n a d e t a c i d n i s i n o i t a m r o f n i n o i t c u d o r p e h T r e e n i g n E y f i d o m a t a D t h g u a t d n a d e t c e r r o c s i a t a d n o i t c u d o r p e h T e l i F t n e m e g a n a m r o T P y b d e d a o l d n a d e v a s e r a a t a d e n i h c a m d n a a t a d n o i t c u d o r p e h T k s i d y p p o l f e n i h c a M r e t e m a r a...

Page 44: ...Functions of Engineer Mode 2 1 3 Menu Tree Functions Following menu tree appears from any screens by pressing the key Pressing the icon switch on the menu tree opens that operating menu Press the key at the lower part of screen Press the icon The operation menu of pressed icon appears See the previous page for contents Pressing Main menu displays the main menu for engineer mode ...

Page 45: ...new password and press Decision 5 Enter the new password again and press Decision If the password entered at the procedure 4 matches to that at 5 the password is changed and the main menu for operator mode reap pears 6 Press Engineer and check if to enter the engineer mode or not If it is not carried out properly repeat the operations from the procedure 3 7 Take out the key floppy disk for changin...

Page 46: ...intenance during the automatic opera tion is carried out The head is restricted The primary dispensing starts Only with the function switch turned on Data requiring the correction after teaching and the coordinate data can be corrected See Chapter 4 Data Modification M34EB WARNING DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MA CHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION...

Page 47: ...c opera tion is carried out Mount data Correct See the next page Recog unit maint The recognition device maintenance screen appears See 7 7 Recognition Device Maintenance Axis information The axis information screen appears See 7 6 Axis Information 293C E EMA02 A01 01 Functions during Production Stop ...

Page 48: ...nt data correction screen appears 2 Correct the dispensing position Press UNLOCK and and move the image so that it matches to the mark at the center of screen Press to adjust the brightness if necessary 3 Press It is used for mount data 4 Press The maintenance menu reappears 293C 009P 293C 010P 293C EEn PrMc 001 Lightin g Mount data S ave ...

Page 49: ...t after the correction by inching is canceled Also as for multi point data the point moves to the No 1 of it Pre Next Seq move The point moves to the previous next Seq of the present mount data Continuous moving The mount point moves from the present data to the last Seq in succes sion Press STOP to stop on the way Mount data Save Data corrected by inching is used for mount data Also as for the mu...

Page 50: ... 01 Search The order of mount data correction is specified Mount Seq No It moves in the order of mount data Head No As for the specified head the point moves to later mount data Call by Coordinate The point moves to mount data near to the specified coordinates ...

Page 51: ...yed in the numeral indicator 3 Press ENT The specified item changes to the entered numerals and the cursor moves to the next item b Directly setting 1 Press data to correct directly with fingers It is highlighted 2 Enter numerals with numerical keys If wrong numerals are entered press the BS key to reenter The entered numerals are displayed in the numeral indicator 3 Press ENT The specified item c...

Page 52: ...Page 2 12 293C E EMA02 A01 01 MEMO ...

Page 53: ...ine adjustment positions related to the change of production boards Option Manual Pin positioning unit position 293C 011P 273C 0029 Syringe Manual Head Joint Manual Nozzle Manual Left board conveyor Left board conveyor width adjustment Automatic Option Temperature control unit temperature change Manual Only in changing bonds Operation part Changing production data Manual See 3 1 Right board convey...

Page 54: ...ee Chapter 6 File Operation Loading data to use deletes data used by now To store data used by now save it NOTICE See Chapter 5 Teaching for carrying out the board recognition bad mark and dispensing recognition teaching a Transferring from PT to this machine 1 Display the main menu screen and send data of the production board to change from PT See PROGRAMMING MANUAL for sending data from PT Sendi...

Page 55: ...nagment The file operation screen appears 2 Press PT The device object changes to PT To display data of PT100 by this machine it is necessary to register the list in PT PROGRAMMING MANUAL 3 Press Load Load is highlighted To the next page 293C E EMA03 A01 02 Changing the Production Data ...

Page 56: ...Yes Data is started to load To quit loading data press No The message Loading data appears When loading ends the data name on the right of screen changes to the loaded data name 7 Press The main menu screen reappears 293C E EMA03 A01 01 1 2 Changing the Production Data 3Y3C EEn FMPT 004 ...

Page 57: ...s the rail width of the left and right transfer conveyors and board holder is automatically adjusted 1 Press Machine adjust M36E If there are any boards or other objects on the conveyor turn OFF the servo switch and remove them BEFORE PERFORMING AUTOMATIC WIDTH ADJUSTMENT BE SURE TO VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR Boards or other objects may drop from the conveyor causing dam...

Page 58: ...ent The conveyor width adjustment screen ap pears 4 Press UNLOCK and Run Conveyor width adjustment preparing The message Conveyor width adjustment appears and transfer rail is automatically adjusted 5 Press The machine adjustment menu reappears 6 Press The main menu reappears 293C E EMA03 A01 01 293C EEn Ma 001 293C EEn MaCa 001 293C EEn Ma 001 2 1 Transfer Rail Width Adjustment ...

Page 59: ...le board equally set many support pins as possible Be careful not to make contact with the parts on the back of board NOTICE Carry out the automatic width adjustment of left and right board width conveyors and board holder before setting the support pins Supporter M97E TURN OFF THE POWER AND THE SERVO SWITCH BEFORE WORKING INSIDE ACTIVE PART OF THE MACHINE FOR MACHINE SET UP You will have serious ...

Page 60: ...e lock bolt M97E TURN OFF THE POWER AND THE SERVO SWITCH BEFORE WORKING INSIDE ACTIVE PART OF THE MACHINE FOR MACHINE SET UP You will have serious injury if the machine is actuated WARNING Positioning pin Lock bolt 293C E EMA03 A01 00 Edge reference Pin hole reference Pin hole reference Pull out pins following procedures 1 to 3 on the right 90 rotation Edge reference Insert pins in following proce...

Page 61: ... ones set to the head unit not to make bad board See Chapter 6 Setting Production Materials in the OPERATING MANUAL For Operators for setting production materials 3 5 1 Setting and Checking the Nozzle 1 Press Data modify The data modification menu screen appears 2 Press Head data The head data screen appears To the next page 293C E EMA03 A01 02 ...

Page 62: ... of form matches to that set 4 After checking press The data modification menu screen reappears 5 Press The main menu screen reappears 293C E EMA03 A01 02 293C EEn DmHd 001 293C EEn Dm 001 Setting and Checking the Production Materials ...

Page 63: ...thly NOTICE Actually the transfer test of whole line is carried out This section describes the board on the rear conveyor of pre station after the transfer test to the pre station 1 Turn on the servo switch 2 Press Product config The production setting screen appears 3 Press UNLOCK and PCB transfer The board transfer screen appears OFF ON SERVO To the next page 293C E EMA03 A01 02 3Y3C EEn Main 00...

Page 64: ...ht conveyor 7 Press UNLOCK and Carry out The board is transferred from the right con veyor to the post station The board at the transfer end position lights as Carry in Load Unload Carry out during transferring and after that the board at the transfer start position goes out and is displayed at the end position Repeating the same operation makes a board transfer error Press the emergency button an...

Page 65: ...yed in black The data only for checking is displayed in blue and it is necessary to correct data on PT The correctable data whose indicator is the switch enables to move the cursor to that data by pressing the one for that data lightly The corrected data is transferred to PT immediately Entering data modification The data modification menu can be entered from the screens of production stop too ...

Page 66: ... c d n a d e k c e h c e r a a t a d t n i o p i t l u m d n a a t a d e d o c g n i s n e p s i d e h T a t a d d a e H d e t c e r r o c d n a d e k c e h c e r a a t a d y r o t a r a p e r p d n a a t a d d a e h e h T a t a d e t u b i r t t a k c o l B d e t c e r r o c d n a d e k c e h c s i a t a d e t u b i r t t a k c o l b e h T a t a d t n u o M d e t c e r r o c d n a d e k c e h c s...

Page 67: ...ation menu screen reappears PCB size L corresponds to X direction of dispensing data and W the Y direction Coordinate origin The origin mark position is the coordinate origin 0 0 viewed from the front of machine Origin offset The offset for the whole board mount board recognition and bad mark coordinates Bad PCB mark pos When this coordinate is marked it is judged the false board and not mounted 2...

Page 68: ...d 1 Press Fiducial data The board recognition data screen appears 2 Correct data if necessary All data can be corrected 3 Press The data modification menu screen reappears Recog mode The recognition points depend upon the mode More points are corrected more properly Recog posn The recognition coordinates and REF can be set 293C E EMA04 A01 01 293C EEn DmFd 001 ...

Page 69: ... be recog nized this mode is selected The operator sets the lamp value of camera manually 3 Enter data of the board recognition mark Color Set the color black or white for judging the shape in recognition Shape Select the corresponding shape Size Enter the size of selected shape referring to the figure 4 Press The board recognition data screen reappears If AB point or AB points are selected set th...

Page 70: ... recognition data and each block origin coordinate of block attribute data can be checked 1 Press Evolution data Only when A point or AB points of recogni tion mode are selected Evolution data is displayed 2 Check data and press The board recognition data screen reappears 293C E EMA04 A01 01 Board Recognition Data 293C EEn DmFdEd 001 ...

Page 71: ...code data screen appears 2 Correct data Only the dispensing time and chip number can be corrected Entering 0 for the work piece number does not carry out the multi point dispensing Press Call By Code and enter the code number to move the cursor to the entered dispensing code 3 Press The data modification menu screen reappears 293C E EMA04 A01 01 293C EEn DmSc 001 ...

Page 72: ...ode data screen The multi point data screen appears 2 Correct data 3 Press The dispensing code data screen reappears Work No The number of multi point data X Y mm The coordinates of point to carry out the multi point dispensing making the mount data the origin A The angle of point to carry out the multi point dispensing and the clock wise direction is the plus one 293C E EMA04 A01 03 Dispensing Co...

Page 73: ...spensing are set 1 Press Head data The head data screen appears 2 Correct data As for setting the Z axis speed do not set the high speed for the head 1 Enter the stroke per 0 5 mm 3 Press The data modification menu screen reappears Nozzle The nozzle set to the head is selected Stroke The distance between the head and top side of board in moving is set Shot Prs The dispensing pressure is set Head S...

Page 74: ...data screen reappears Priming dispensing on unit On unit priming The preparatory dispensing is carried out on the dispensing unit Priming dispensing on board Recog ON The priming dispensing and dispensing recognition are carried out on the board Recog OFF The priming dispensing is carried out on the board but dispensing recogni tion is not The dispensing recognition at the priming dispensing on un...

Page 75: ...rrect data Only BAD and BAD X and Y can be corrected 3 Press The data modification menu screen reappears BL Block No BAD Bad block ORG X Y Block origin coordinates BAD X Y Bad block mark coordinates ROT Block extension angle number Press Call by BL and enter the block No to move the cursor to the set block No 293C E EMA04 A01 01 293C EEn DmBa 001 1 right 90 2 180 3 left 90 0 0 ...

Page 76: ...p MSKP Mount data skip When several skips are set the priority is given to the order above in displaying 3 Press The data modification menu reappears Skip The skip MSKP is set Call by SEQ The cursor moves to the set SEQ No The cursor moves to SEQ of X Y coordinates set lower than the present cursor position The cursor moves to SEQ including the comment set lower than the present cursor position 29...

Page 77: ...function switch set by PT is checked and the pass mode is set 1 Press Function switch The function switch screen appears 2 Check the setting Only the pass mode can be changed To change the setting press ON or OFF 3 Press The data modification menu reappears 293C EEn DmFs 001 ...

Page 78: ...ata Some data is not checked by the function switch set in PT For the normal data OK appears Abnormal data 2 After checking abnormal data press Check continue For the abnormal data NG appears and the detailed information is displayed at the top of screen 3 Press The data modification menu reappears 293C EEn DmDc 002 293C EEn DmDc 001 ...

Page 79: ...rint The form print output screen appears 2 Select the switch of information to output and press Run The switch is highlighted by selecting and canceled by pressing again Some information can be selected at once To quit the form print press STOP on the operation panel 3 Press The data modification menu reappears 293C EEn DmFp 001 ...

Page 80: ...Page 4 16 293C E EMA04 A01 01 MEMO ...

Page 81: ...ACHING TEACHING Teaching The mount data is corrected by the recognition device PRU based on data ma chine data created by PT Teaching consists of the board recognition bad mark recognition and dot recognition ones Production data teaching menu ...

Page 82: ...ject to recognize Shape set recognition board recognition When the object to be recognized has following shapes and each size is known use it Reference No 125 The lamp value is automatically set Reference No 126 The lamp value is set by hand When the color contrast of mark and background of it is not clear like the paper phenol board it is used When the contract is not clear and the lamp can not b...

Page 83: ...d mark and dot recognition using LED lighting coaxial and side lighting like the figure LED lighting in board recognition AAAAAA Board Camera Recognition mark Recognition device PRU image process LED coaxial lighting LED side lighting Coaxial lighting It is used for such a smooth pattern as the gold surface Side lighting It is used for such a rough pattern as the copper surface ...

Page 84: ... 5 2 Board Recognition Teaching 5 2 1 Board Recognition This machine has the function to correct the deviation between the raw materials of board and print pattern before dispensing This function gets the position by recognizing the mark set on the print pattern and is achieved by comparing it with the original position 5 2 2 Flowchart of Board Recognition Teaching 293C E EMA05 A01 01 Created on P...

Page 85: ...on 1 Display the main menu screen and transfer board data to change the production board through PT 2 Press Data modify The data modification menu screen appears 3 Press Production data teach The production data teaching screen appears 4 Press Board recog The board recognition screen appears 293C E EMA05 A01 01 To the next page Board Recognition Teaching ...

Page 86: ...transferred and automatically recognized 7 If the recognition result is A 100 press Complete The Next point button appears 8 Press UNLOCK and Next point Automatically the recognition starts 293C E EMA05 A01 01 To the next page Board Recognition Teaching 3Y3C 086P 3Y3C 086P 293C EEn DmPtBr 003 ...

Page 87: ...plete NOTICE When using CAD data do not carry out the data modification It worsens the mount accuracy 10 Press UNLOCK and Recog test Check that the recognition is carried out properly 293C E EMA05 A01 01 To the next page Board Recognition Teaching 3Y3C 086P 3Y3C 086P ...

Page 88: ...nition data screen appears 13 Enter the recognition result printed at the procedure 11 14 Press The production data teaching screen appears 15 Press The board is discharged and teaching ends 293C E EMA05 A01 01 Board Recognition Teaching 293C EEn DmFd 004 293C EEn DmPtBr 005 3Y3C 086P ...

Page 89: ...at mark is objected to detect the bad block mark 5 3 2 Flowchart of Bad Mark Recognition Teaching Entering bad board mark position coordinates Created by PT Entering board data Entering block attribute data Bad block mark position Starting to teach Selecting recognition mark Setting lamp value Recognition Saving data Recognition test Printing teaching coordinates Unnecessary in using CAD data Corr...

Page 90: ...at bad block mark NOTICE In using the board recognition carry out the board recognition teaching at fast 1 Press Data modify The data modification menu screen appears 2 Press Production data teach The production data teaching screen appears 3 Press Bad mark detect The bad mark recognition screen appears 293C E EMA05 A01 01 To the next page Bad Mark Recognition Teaching ...

Page 91: ...ck and correct coordinates of bad board mark position 6 Press The screen of procedure 4 reappears 7 Press Block rpt data edit The block attribute data screen appears 293C E EMA05 A01 01 293C EEn DmPd 001 To the next page Bad Mark Recognition Teaching ...

Page 92: ...ss UNLOCK and Teach start The board is transferred to the X Y table and moves to the bad board mark position When the board recognition is used the board moves to the bad board mark position after the board recognition 293C E EMA05 A01 01 Board transfer detection PH sensor is on Front conveyor X Y table Rear conveyor To the next page 3Y3C EEn DmBa 002 Bad Mark Recognition Teaching ...

Page 93: ...ter of recognition screen press the red triangle holding UNLOCK and move it to the center 12 Press Recognition The recognition starts Check OK block at the blank for the recogni tion result 13 Press Complete Data is automatically saved 14 Press UNLOCK and Next point The next bad position appears 15 Repeat the procedures 11 to 13 and press after teaching 293C E EMA05 A01 01 3Y3C EEn DmPtBm 003 To t...

Page 94: ...est Check that recognition is carried out properly 17 Press 18 Press Yes The board is discharged and teaching is over The production data teaching screen reap pears 293C E EMA05 A01 01 1 2 3Y3C EEn DmPtBm 004 Bad Mark Recognition Teaching ...

Page 95: ...d compare it with the one during operation then change the dispensing time to keep the dispensing quantity steadily 5 4 2 Flowchart of Dot Recognition Teaching 293C E EMA05 A01 01 Entering head data Entering dispensing code data Entering dot recognition feedback data Selecting head Preparatory dispensing Starting to teach Setting lamp value Recognition Getting dispensing area End of teaching Creat...

Page 96: ... setting This area is the teaching area 1 Press Production data teach on the data modification menu screen 2 After turning off the servo switch press UNLOCK then START The production data teaching screen appears e l z z o N a e r a d r a d n a t s r u O r e t e m a i d d n o B e n i l t u O e l z z o n e g r a L m m 0 1 2 m m 3 1 1 e l z z o n e l d d i M m m 5 0 2 m m 0 8 0 e l z z o n l l a m S ...

Page 97: ...ank for the average value NOTICE Setting the area default for the fast time As data related to the recognition device lamp or threshold values may not be set carry out Preparatory dispensing and Teach start in Teaching actually on the next page If the bond preparatory dispensing test is not over after changing bonds or turn ing on the power supply carry out Preparatory dispensing for each nozzle i...

Page 98: ... 1 Press Production data teach 2 After turning on the servo switch press UNLOCK then START The production data teaching screen appears 3 Press Dot recognition The dot recognition screen appears 4 Press Head data The head data screen appears 293C EEn St 001 To the next page ...

Page 99: ... out in the dispensing time set at the code and recognition is carried out Case 2 In the dispensing code data there is more than one dispensing code that uses the same head Dispensing is carried out in the dispensing time set at the smallest code No and recognition is carried out E g In the case of above data dispensing is carried out by the head No 1 in 0 020 seconds and recognition is carried ou...

Page 100: ...3C E EMA05 A01 03 Dot Recognition Teaching 10 Press Dot recog feedback The dot recognition feedback screen appears 11 Check and correct the dot recognition feedback data 12 Press 293C EEn McDf 001 To the next page ...

Page 101: ...elect the head Every pressing changes No 14 Press UNLOCK and Priming shot The preparatory dispensing is carried out 15 Press UNLOCK and Teach start The recognition screen appears and the recognition automatically starts When the recognition error happens see the page 5 23 To the next page ...

Page 102: ...Yes 18 Press 19 Press UNLOCK and Calc dot area Other points are automatically taught and the area of each point and that average value appear To change the dispensing area see the next page Repeat procedures 13 to 18 and carry out teaching for other heads As for the head to set the dot feedback must be turned on by the function switch and also the head No must be registered to Dot code data ...

Page 103: ...lower right for 4 point nozzle 2 point nozzle 4 point nozzle 2 Press Light adj The lamp value adjusting button appears 3 Set the lamp values 1 and 2 Press to change numerals Set the lamp value adjusting the brightness of image 4 Press Recognition The recognition is carried out 293C E EMA05 A01 02 Dot Recognition Teaching 293C 013P 293C 012P 293C EEn DmPtDr 002 293C 012P 293C EEn DmPtDr 003 293C 01...

Page 104: ...ng quantity increases and de creases as a whole When several dispensing code are used check the dispensing quantity 3 Press 4 Press UNLOCK and Priming shot 5 Press UNLOCK and Calc dot area The area of each point and the average value are got and displayed 6 Press 293C E EMA05 A01 03 Dot Recognition Teaching 293C EEn DmPtDr 006 293C 002P 1 2 ...

Page 105: ...e at present The functions to be used for the file operation are divided into each of main and sub operations Main operation Data is loaded and saved Sub operation Deleting data initializing the floppy disk and loading the coordinate and the recognition data are carried out Refer to PT Programing manual attached to PT for sending data from PT to this machine Device Select PT Floppy Disk The device...

Page 106: ... PT The device object is changed to PT Load The production data in PT is loaded to the memory of machine Sort The production data name in PT is arranged under the set condition The production data name in PT is printed in a list Sub opn The sub operation menu appears Quit Each operation is quitted PT or Floppy disk The device object is changed Data name list print ...

Page 107: ...aded to the memory of machine The data memorized in the machine is deleted Save and load data 1 Press Load Load is highlighted 2 Select the data name to load The selected data name is highlighted 3 Press Yes Loading data starts To quit loading data press No To the next page 2 1 293C E EMA06 A01 01 ...

Page 108: ...Page 6 4 File Operation of PT The message Data loading appears After loading the left screen appears 293C E EMA06 A01 01 ...

Page 109: ...loppy Disk The file operation of floppy disk is carried out 1 Press File managment The file management screen appears 2 Insert the floppy disk into the disk drive 3 Select Floppy disk The device object is changed to the floppy disk 293C E EMA06 A01 01 ...

Page 110: ... floppy disk is loaded to the memory of machine The data memorized in the machine is deleted Save data and then load 1 Insert the floppy disk to load 2 Press Load Load is highlighted 3 Press Yes Loading data starts To quit loading data press No 293C E EMA06 A01 01 To the next page ...

Page 111: ...Page 6 7 FILE OPERATION 6 File Operation of Floppy Disk The message Data loading appears After loading the left screen appears 293C E EMA06 A01 01 ...

Page 112: ...d make sure to initialize One piece of data can be saved in a floppy disk Overwriting data on the old file 1 Insert the floppy disk into the disk drive 2 Press Save The data name is highlighted and the mes sage appears 3 Press Yes Data is saved To quit saving data press No 293C E EMA06 A01 01 To the next page ...

Page 113: ...aving appears After saving the left screen appears NOTICE As for the overwritten data it is saved with the name selected at the procedure 3 E g Overwriting data with the name of CREATE to that of Create 1 changes the data name after saving to Create 1 293C E EMA06 A01 02 ...

Page 114: ...new file to save 1 Insert the initialized floppy disk which does not have any data 2 Press Save 3 After entering the data name press ENT To quit entering the data name press ESC 4 Press Yes The message Saving appears 293C E EMA06 A01 01 3Y3C EEn FmFd 006 ...

Page 115: ...ving the machine parameter a Loading The machine parameter of floppy disk is loaded to the memory of machine 1 Press Sub opn The menu screen of sub operation appears 2 Press 3 Press Yes The message Data name loading appears and loading the machine parameter starts To quit loading press No Mach prmtr load 293C E EMA06 A01 01 3Y3C EEn FmFd 001 ...

Page 116: ... parameter in the memory of machine is saved to the floppy disk 1 Press Sub opn The menu screen of sub operation appears 2 Press 3 Press Yes The message Saving appears and the machine parameter is saved To quit saving press No Mach prmtr save 293C E EMA06 A01 02 ...

Page 117: ... data in the floppy disk is loaded to the memory of machine 1 Press Sub opn The menu screen of sub operation appears 2 Press Load coord The data name is highlighted and the message appears 3 Press Yes The message Data name loading appears and loading the coordinate data starts To quit loading data press No 293C E EMA06 A01 01 ...

Page 118: ...a in the floppy disk is loaded to the memory of machine 1 Press Sub opn The menu screen of sub operation appears 2 Press Load recog The data name is highlighted and the message appears 3 Press Yes The message Data name loading appears and the recognition data is loaded To quit loading data press No 293C E EMA06 A01 01 ...

Page 119: ...ng Data The production data of floppy disk is deleted 1 Press Sub opn The menu screen of sub operation appears 2 Press Delete The data name is highlighted and the message appears 3 Press Yes The message Deleting appears To quit deleting data press No 293C E EMA06 A01 01 ...

Page 120: ...zing the Floppy Disk Use a new floppy disk after initializing Initializing the floppy disk deletes data in it 1 Press Sub opn The menu screen of sub operation appears 2 Set the floppy disk to initialize 3 Press FD init 293C E EMA06 A01 01 To the next page ...

Page 121: ...ERATION 6 File Operation of Floppy Disk 4 Press Yes To quit initializing the floppy disk press No The message Disk initializing appears 5 Press OK The file operation screen of floppy disk reap pears 293C E EMA06 A01 01 ...

Page 122: ...Page 6 18 293C E EMA06 A01 01 MEMO ...

Page 123: ...r adjustment The width of all conveyors is automati cally adjusted to the board size of production data 7 2 PCB transfer Transferring between each conveyor of boards is checked 7 3 Head system The head movement is checked Not requiring returning to origin 7 4 Input check The state of each input I O is checked 7 5 Output check The output test of each output I O is carried out 7 6 Axis information T...

Page 124: ...7 1 Conveyor Width Adjustment The width of all conveyors is automatically adjusted to that of board size Carry out this after checking no boards on the conveyor 1 Press Prd data PCB W or enter the board width 2 Press UNLOCK and Run ...

Page 125: ... board at the transfer start position goes out and is displayed at the transfer end position E g When the board is on the board holder press UNLOCK and Unload The board is transferred from the board holder to the rear conveyor UNLOCK and Carry in The demand signal is commanded to the pre station and the board is transferred to the left conveyor UNLOCK and Load The board is transferred from the fro...

Page 126: ...ead up and down 1 sequence of X Y theta movements are carried out Shotting Dispensing only two axes is carried out The head moving up and down only two axes are carried out by one step Preparatory dispensing The head moves to the preparatory dispensing Priming shot Preparatory dispensing only Z axis is carried out The head falling down and rising only Z axis are carried out by one step X Y θ step ...

Page 127: ...econd and that state is displayed in bit List display Display for each address The input address used by the machine is displayed for each bit with a name and it is sampled every second The highlighted button means that that bit is ON 1 Call by No Addresses including the set No are displayed on the left of screen Address List ...

Page 128: ...tput state used by the machine is displayed for each bit with a name The highlighted button means that the bit is ON 1 Turn on the servo switch and press the button for Name holding UNLOCK outputs the opposite signal to the present state and displays it again Call by No The address including the set No appears at the left side of screen 293C E EMA07 A01 01 ...

Page 129: ...f the status address pls Present position is displayed in pulse mm Present position is displayed in mm Status The status address of each axis error and busy are displayed in bit Description of abbreviation OT Returning to origin time over CE Counter error DR Driver error MO Minus overrun PO Plus overrun IE Interlock error DE Data error FE Feedback error PT Positioning time over SI X Y joint soft i...

Page 130: ...block match recognition is carried out under the condition set now Error scrn The screen of recognition error occurred by now can be checked at the maximum of 110 screens The screen can be changed by Scale The scale appears in the recognition screen Cross line The cross line appears on the recognition screen The position can be changed by Ver Memory The versions of present recognition system and r...

Page 131: ...t of RAM data is loaded to the memory if no trouble is Description of display ROM version Version of present recognition ROM System version Version of recognition system to upload All blocks Volume of present recognition system Blocks during transferring Volume of recognition system transferred 1 Press on the recog unit maint screen 2 Insert the floppy disk for recognition system to update into th...

Page 132: ...Page 7 10 293C E EMA07 A01 01 MEMO ...

Page 133: ...a can be set 8 1 Adjustment switch The condition of production can be temporarily changed for adjustment 8 2 Dot recog feedback The feedback range and gain of dot feedback can be checked and corrected 8 3 Time set The time of machine is set 8 4 Dot recog result The dot recognition result for each head can be checked Machine setting menu ...

Page 134: ...ustment Usually all items other than Simulate mode are ON Pressing Default or restarting the machine returns the setting to the normal one Simulate mode The production data is repeated by ON Head move up down The head moves up and down by ON Shotting Dispensing is carried out by ON Default Normal setting reappears ...

Page 135: ... The feedback value of all nozzles is reset all together Feedback range The threshold value of feedback range is increased and decreased Default The feedback range is placed to the default setting value Usually set the default value Feedback gain The feedback is carried out at once for the larger value of feedback gain and the change of dispensing time gets large The value of feedback gain increas...

Page 136: ...93C E EMA08 A01 01 8 3 Time Setting This is the screen for setting the time Change the year month day hour and second to change and press Set The present time is changed The time is put ahead The time is put back ...

Page 137: ...en the recognition area is within the feedback range the change of area is got and the dispensing time is changed then the recognition is carried out after another preparatory dispensing Contents of NG Decrease The recognition area is smaller than the teaching area Increase The recognition area is smaller than the teaching area Dripped The filament happens Recog err False recognition Head No The d...

Page 138: ...stment and machine configuration in the operator mode which were available only in the engineer mode In engineer mode 1 Press Customizing Operator mode The operator customization setting screen appears 2 Set the function to be used in the operator mode sets Unused This cannot be used in the operator mode sets Use This can be used in the operator mode When the default value is selected all func tio...

Page 139: ...tions are available Menu tree screen On the menu tree screen the switches set as Use in the operator customization setting are displayed This screen shows the one set that all func tions are available Machine setting screen When the machine setting is selected in the operator mode the button for the operator customization setting does not appears The operator customization setting is available onl...

Page 140: ...on is selected When it is the immediate stop screen in the operator mode the item of data modification appears The switch displayed on the immediate stop screen is effective only in data modification and machine configuration 2 Immediate stop screen when the machine configuration is selected When it is the immediate stop screen in the operator mode the item of machine configura tion appears The sw...

Page 141: ...ication and the machine configuration are selected When it is the immediate stop screen in the operator mode the item of data modification and machine configuration appears The switch displayed on the immediate stop screen is effective only in data modification and machine configuration 293C E EMA08 A01 01 ...

Page 142: ...Page 8 10 293C E EMA08 A01 01 MEMO ...

Page 143: ... to Chapter 4 SOLU TIONS FOR ERROR of maintenance manual 9 1 Troubles in Bond Dispensing Troubles uneven and thready bond etc easy to happen during dispensing the board and solutions for them are listed all together 9 2 Cycle Time Slows Down during Automatic Operation Causes of slowdown of cycle time and solutions for them are listed all to gether If troubles are not recovered by following solutio...

Page 144: ...s u j d A e r u s s e r p b e m i t g n i s n e p s i d e g n a h C e d o c g n i s n e p s i d d d a r o c s i x a Z e t a r e l e c e D d e e p s g n i s n e p s i d d g n i v o m e l z z o n p u e v o M t h g i e h e g n i s n e p s i d e s a e r c n I e r u t a r e p m e t t i n u l o r t n o c l a m r e h T f a s a s n i p t r o p p u s d n a t S e l o h w g y l l u f r i a e g r a h c s i D ...

Page 145: ...Setting the Support Pins in the OPERATING MANUAL For Engineers g Discharge the air in the nozzle See 4 1 Checking the Dispensing Bond in the OPERATING MANUAL For Operators h Remove the bond at the nozzle tip See 4 1 Checking the Dispensing Bond in the OPERATING MANUAL For Operators i Adjust the bond See 8 2 Dispensing Recognition Feedback in the OPERATING MANUAL For Engineers j Enlarge the dispens...

Page 146: ...is timer to 0 NOTICE When StableTm as set 0 the trouble such as thready bond etc may occur 9 2 2 Slowdown of Cycle Time due to Dispensing Quantity Feedback Function BD30S performs the dispensing quantity feedback in order to stabilize the dispensing quantity Tact time may be long due to a decrease in the bond in syringe because this function controls a decrease in the dispensing quantity by dispen...

Page 147: ...ode data 4 7 Dispensing heads 1 7 Dispensing recognition feedback function 1 2 Dispensing tact time 1 7 Dot recog feedback 8 1 Dot recog result 8 1 Dot recognition 5 15 Dot recognition feedback 8 3 Dot recognition result 8 5 E Electric consumption 1 7 Engineer mode 2 2 Evolution data 4 6 F Fiducial data 4 2 Filament stable tm 4 9 File management 2 3 Form print 4 2 4 15 Front reference unit 1 13 Fu...

Page 148: ...olerance 1 7 Range of board warp tolerance 1 10 Recog mode 4 4 Recog posn 4 4 Recog unit maint 2 7 7 1 Recognition device maintenance 7 8 Right board conveyor 3 1 S Saving data 6 8 Selecting REF 4 5 Setting the operator customization 8 6 Shape set auto 4 5 Shape set manual 4 5 Shot code data 4 2 Shot prs 4 9 Skip 4 12 Sort 6 2 Space 1 8 Specifications of equipment 1 7 Stroke 4 9 Sub opn 6 2 Supply...

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Panasonic KXF-293C, Operating Instructions Manual

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