Panasonic KX-FP101AL Service Manual Download

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3. Broken parts repair details

(D101, D102, D103, D104)

Check for a short-circuit in terminal 4. If D101, D102, D103 and D104 are short-circuited, F101 will melt (open).

In this case, replace all of the parts (D101, D102, D103, D104, F101).

(Q101)

The worst case of Q101 is a short-circuit between the Drain and Gate because damage expands to the peripheral circuit of
Q101.

This is due to a very high voltage through the Gate circuit which is composed of R107, R109, D106 and IC101.

You should change all of the parts listed as follows.

F101, Q101, R107, R109, D106, IC101

(D201)

If D201 is broken, the oscillation circuit in the power supply cannot operate. Check it with an electric tester.

KX-FP101AL

Summary of Contents for KX-FP101AL

Page 1: ... 1999 Kyushu Matsushita Electric Co Ltd All rights reserved Unauthorized copying and distribution is a violation of law KX FP101AL for Australia Compact Plain Paper FAX ORDER NO KM79909316C3 ...

Page 2: ...OR SERVICE TECHNICIANS ICs and LSIs are vulnerable to static electricity When repairing the following precautions will help prevent recurring malfunctions 1 Cover the plastic part s boxes with aluminum foil 2 Ground the soldering irons 3 Use a conductive mat on the worktable 4 Do not touch the IC or LSI pins with bare fingers 1 4 BATTERY CAUTION CAUTION Danger of explosion if the battery is replac...

Page 3: ...sections of the unit are the rollers and a gear There is a separation roller and a document feed roller which are rotated by the document feed motor A gear rotates the two rollers Be careful not to touch them with your hands especially when the unit is operating 1 6 2 LIVE ELECTRICAL SECTIONS All the electrical sections of the unit supplied with AC power by the AC power cord are live Never disasse...

Page 4: ...on a person For instance clothes rubbing together can damage electric elements or change their electrical characteristics In order to prevent static electricity touch a metallic part that is grounded to release the static electricity Never touch the electrical sections such as the power supply unit etc 4 KX FP101AL ...

Page 5: ...smission function Remote FAX receiving using an extension phone 150 sheet paper capacity Automatic fax phone switching Distinctive ring detection Caller ID The 12 second speed is based upon the ITU T Test Chart on the condition that memory transmission is performed Subscription to distinctive ring services required Large Memory 28 pages Performed by DRAM Approx 28 pages of memory reception Approx ...

Page 6: ...ight Approx 4 0 kg 8 8 lb Power Consumption Standby Approx 6 5 W Transmission Approx 15 W Reception Approx 42 W When receiving a 20 black document Copy Approx 45 W When copying a 20 black document Maximum Approx 150 W When copying a 100 black document Power Supply 220 240 V AC 50 60 Hz Memory Capacity Approx 28 pages memory reception Approx 25 pages memory transmission Based on ITU T Test Chart in...

Page 7: ...1 11 ITU T Test Chart Actual size 7 KX FP101AL ...

Page 8: ...1 12 LOCATION OF CONTROLS 1 12 1 OVERVIEW Note The document and recording paper will be ejected from the front of the unit Do not put anything in front of the unit 8 KX FP101AL ...

Page 9: ...1 12 2 CONTROL PANEL 9 KX FP101AL ...

Page 10: ...lephone line Telephone plug 1 Connect the handset cord 2 Connect the telephone line cord 3 Connect the power cord When the power is turned on for the first time the unit will print some basic information NOTE When you operate this product the power outlet should be near the product and easily accessible 10 KX FP101AL ...

Page 11: ...o 35 C Relative humidity 20 to 80 without condensation Power cord length should be less than 5 meters 16 4 feet Using a longer cord may reduce the voltage or cause malfunctions Avoid direct sunlight Do not install near devices which contain magnets or generate magnetic fields Do not subject the unit to strong physical shock or vibration Keep the unit clean Dust accumulation can prevent the unit fr...

Page 12: ...Paper stacker Side slots Bottom 3 Confirm if the paper stacker is locked into the center slots Center slots Paper stacker 4 Slide the paper stacker until it stops Paper stacker 1 14 3 USING LEGAL SIZE PAPER 1 Press the dotted area on the paper stacker extender Paper stacker extender Dotted area 2 Open the paper stacker extender Paper stacker extender 12 KX FP101AL ...

Page 13: ...ttom tab on the A4 paper guide left into the lower slot B Press the guide into the upper slot A Insert the bottom tab on the A4 paper guide right into the lower slot B Press the guide into the upper slot Install the A4 paper guides before settting the A4 size recording paper Note If the A4 paper guide cannot be installed make sure the paper tray has been installed correctly 2 A4 paper guide left U...

Page 14: ...g m2 20 lb paper You may use 60 g m2 to 90 g m2 16 lb to 24 lb paper For best results only use inkjet paper like Hammermill Jet Print If you use other types of paper the print quality may be affected R 1 Fan the stack of paper to prevent a paper jam Note Avoid paper with a cotton and or fiber content that is over 20 such as letterhead paper or those used for resumes Do not use different types or t...

Page 15: ... forward and remove all of the installed paper 2 Add paper to the removed paper and straighten it 3 Fan the stack of paper 4 Pull the cassette open lever forward and insert the paper into the cassette Cassette open lever 1 14 8 DOCUMENTS THE UNIT CAN FEED 15 KX FP101AL ...

Page 16: ...4 5 6 7 8 9 0 STOP START SET COPY MENU EASY DIAL INSERT Press or to move the cursor to the incorrect character then make the correction Move the cursor to the character you want to delete and press STOP To insert a character 1 Press or to move the cursor to the position to the right of where you want to insert the character 2 Press One Touch Dial key 2 to insert a space and enter the character INS...

Page 17: ... can select characters using the JOG DIAL 1 Rotate until the desired character is displayed 2 Press to move the cursor to the next space The character displayed in step 1 is inserted 3 Return to step 1 to enter the next character Display order of characters EASY DIAL Capital alphabet Lower case alphabet Number Symbol Rotating to the right Rotating to the left 1 2 3 4 5 6 7 8 9 0 EASY DIAL 17 KX FP...

Page 18: ...1 14 12 REPLACING THE FILM CARTRIDGE 18 KX FP101AL ...

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Page 20: ...repairs Repair or replace the defective parts and take appropriate measures at this stage to ensure that the problem will not recur 6 Confirm normal operation of the equipment After completing the repairs conduct copying self testing and communication testing to confirm that the equipment operates normally 7 Record keeping Make a record of the measures taken to rectify the problem for future refer...

Page 21: ...e dirty clean them with a dry soft cloth Refer to 1 15 2 MAINTENANCE CHECK ITEMS COMPONENT LOCATIONS 7 Mirrors and Lens If the mirrors and lens are dirty clean them with a soft dry cloth 8 Abnormal wear and tear or loose parts Replace the part Check if the screws are tight on all parts 1 15 2 2 MAINTENANCE CYCLE No Item Cleaning Cycle Replacement Cycle Procedure 1 Separation Roller Ref No 173 3 mo...

Page 22: ...ocument feed rollers Glass White plate Power cord Telephone Cover open button Caution Do not use paper products such as paper towels or tissues to clean the inside of the unit 1 15 3 2 CLEANING THE THERMAL HEAD AND BLACK BAR If dirty patterns or black or white bands appear on a copied or received document clean the thermal head and black bar 1 Disconnect the power cord and the telephone line cord ...

Page 23: ...the Pickup Base Ass y 3 Clean the Pickup Roller bar with a cloth moistened with isopropyl rubbing alcohol and let it dry thoroughly 4 Install the Pickup Base Ass y into the main cabinet and set the film cartridge Close the cover securely by pushing down on both ends 5 Connect the power cord and the telephone line cord Caution To prevent a malfunction due to static electricity do not use a dry clot...

Page 24: ...and the paper is set correctly without any slack 2 Before troubleshooting first check that the connectors and cables are connected correctly not loose If the problem occurs randomly check it very carefully 3 When connecting the AC power cord with the unit and checking the operation exercise utmost care when handling electric parts in order to avoid electric shocks and short circuits 4 After troubl...

Page 25: ...s in memory See the other message instructions to print out the document s The film is empty Replace the film or film cartridge with a new one The film is slack Tighten it and install again The remaining film can print about 15 pages of letter size documents Prepare a new film cartridge Memory is full of received documents due to lack of recording paper or a recording paper jam etc Install paper o...

Page 26: ...et the unit cool down If many copies are nearly all black this message will be displayed When this occurs open the front cover and let the unit cool down REMOVE DOCUMENT TRANSMIT ERROR UNIT OVERHEATED PLEASE WAIT The unit is checking if there is no slack on the film Wait for a while STOP Note The explanations given in the are for servicemen only A translated version for each market is available wi...

Page 27: ...artridge into the unit and then lowering the back of the cartridge where there is an attached sticker into place 6 Close the cover securely by pushing down on the dotted area at both ends 3 Remove the jammed recording paper 4 If the film is slack tighten it by winding the gears Cover open button Film cartridge Gears Front Back Film cartridge Sticker Incorrect Correct Tight If the unit does not eje...

Page 28: ... etc The claim tag from a customer or dealer may use different expressions for the same problem as they are not a technician or engineer Using your experience test the problem area corresponding to the claim Also returns from a customer or dealer often have a claim tag For these cases as well you need to determine the problem Test the unit using the simple check list on 2 3 3 1 Simple Check List D...

Page 29: ...2 3 3 TROUBLESHOOTING ITEMS TABLE 29 KX FP101AL ...

Page 30: ...2 3 3 1 Simple Check List 30 KX FP101AL ...

Page 31: ...2 3 3 2 ADF Auto document feed section 1 No document feed Note When using thin paper etc sometimes the document will not be fed Refer to 3 2 ADJUSTING THE FEEDER PRESSURE 31 KX FP101AL ...

Page 32: ...2 Document JAM 32 KX FP101AL ...

Page 33: ...r etc sometimes the document will not be fed Refer to 3 2 ADJUSTING THE FEEDER PRESSURE Fig B Note When confirming if the characters are extended or distorted or if the feeding problem ocurres use this test chart format Fig B 33 KX FP101AL ...

Page 34: ...4 Skew We recommend making a copy of the Fig B document in 3 Multiple feed and using it 34 KX FP101AL ...

Page 35: ...5 The recording paper does not feed We recommend making a copy of the Fig B document in 3 Multiple feed and using it 35 KX FP101AL ...

Page 36: ...6 Paper JAM 7 Multiple feed and skew 36 KX FP101AL ...

Page 37: ...8 The sent fax data is skewed 9 The received fax data is skewed 10 Received or copied data is expanded We recommend making a copy of the Fig B document in 3 Multiple feed and using it 37 KX FP101AL ...

Page 38: ...11 A blank page is copied We recommend making a copy of the Fig B document in 3 Multiple feed and using it 38 KX FP101AL ...

Page 39: ...Fig C 12 A blank page is received 39 KX FP101AL ...

Page 40: ...13 Black or white vertical line 14 Black or white lateral line on print out We recommend making a copy of the Fig B document in 3 Multiple feed and using it 40 KX FP101AL ...

Page 41: ...15 An abnormal image is printed We recommend making a copy of the Fig B document in 3 Multiple feed and using it 41 KX FP101AL ...

Page 42: ... sometimes fails The unit can copy documents Troubleshooting Problem with the service line or with the transmitter s fax 4 The fax completely fails to transmit or receive The unit can copy documents Troubleshooting Problem with the electric circuit 5 The fax fails either to transmit or receive when making a long distance or an international call The unit can copy documents Detailed description of ...

Page 43: ...2 3 3 3 1 Defective facsimile section 1 Transmit problem 43 KX FP101AL ...

Page 44: ...2 Sometimes there is a transmit problem Note 596 Transmit level set represents a service code Refer to 2 4 4 Service Function Table 44 KX FP101AL ...

Page 45: ...en the fax switches to the memory receiving mode and the memory capacity becomes full of the unprinted data In this case error messages MEMORY FULL and its main cause for example CHECK PAPER are displayed on the LCD Once you solve the main problem MEMORY FULL will be cancelled and the reception problem will be resolved LCD display messages indicating the error causes are shown below CHECK PAPER CH...

Page 46: ...nse from the other party within 35 sec so that the other party releases the line Cause and Countermeasure As shown in the chart above the total handshaking time must be reduced but because of the long distance connection and linking of several stations the line connection time cannot be reduced Accordingly the following countermeasures should be tried A As the 35 sec count is started directly afte...

Page 47: ...e international line mode is ON in the service mode code No 521 a dummy signal is attached to the head of the training signal to prevent this problem As this is normally ON it is necessary to reconfirm that this has not become OFF When the international mode is switched OFF the transmission side will try the training signal three times at each speed 9600BPS 4800BPS and 2400BPS If NG it will drop t...

Page 48: ...Table Long distance and international communication operations SYMPTOM COUNTERMEASURE Does not receive in the automatic mode a If possible manual transmission should be done from the transmission side b If possible two pauses should be inserted at the end of the auto dial number on the transmission side c If possible the Function Selector Switch should be switched to FAX Does not transmit a Confir...

Page 49: ...O RESPONSE RX Reception is finished when the T1 TIMER expires 9 54 ERROR NOT YOUR UNIT RX DCN is received after DIS transmission 11 58 COMMUNICATION ERROR RX DCN is received after FTT transmission 13 59 ERROR NOT YOUR UNIT TX DCN responds to the post message 14 65 COMMUNICATION ERROR TX DCN is received before DIS reception 2 65 COMMUNICATION ERROR RX Reception is not EOP EOM PIP PIN RTP or RTN 2 6...

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Page 58: ...d on this the parameters for the desired codes can be changed The procedure for changing and listing parameters is described on 1 Entering the remote programming mode and changing service codes Also before exiting the remote programming mode it is advisable to obtain a new list to confirm that the changes were made correctly Hint Since the connected telephone is in use during the remote programmin...

Page 59: ...1 High 2 Low High OK 514 Bell detect time set 1 9 x 100msec 600msec OK 520 CED frequency select 1 2100Hz 2 1100Hz 2100 OK 521 International mode select 1 ON 2 OFF ON OK 522 Auto standby select 1 ON 2 OFF ON OK 523 Receive equalizer select 1 ON 2 OFF OFF OK 524 Transmission equalizer select 1 0km 2 8km 3 3 6km 4 7 2km 0km OK 550 Memory clear NG 551 ROM check NG 552 DTMF signal tone test ON OFF OFF ...

Page 60: ...n 1 8 OK 861 A4 size set 1 ON 2 OFF OFF OK 880 History list 1 Start NG 890 TEL FAX ring back tone 1 ON 2 OFF OFF OK 991 Setup list 1 Start OK 994 Journal list 1 Start OK 995 Journal 2 list 1 Start OK 996 Journal 3 list 1 Start OK 998 History list 1 Start OK 999 Service list 1 Start OK OK means can set NG means can not set Note Refer to 2 4 4 SERVICE FUNCTION TABLE for descriptions of the individua...

Page 61: ...plied and any malfunctions are analyzed In past experiences digital IC especially SRAM DRAM and ROM malfunctions are extremely rare after installation in the product This may be repaired by replacing the IC DRAM etc However the real cause may not have been an IC malfunction but a soldering fault instead Soldering faults difficult to detect with the naked eye are common particularly for ASIC and RA...

Page 62: ...T IC 3V BATT 5V BATT VCC BATT 24MHz 32 768KHz TX RX TO ANALOG PCB SP AMP TO SPEAKER A 12 0 RBA 5 0 A 11 0 RBA 2 0 A 4 0 5V XRAS XCAS A 9 0 D 7 0 XRD XWR XRAS XCAS IC503 DRAM A 7 4 RBA 5 0 FILMEND PAPER TOP SENSOR LED ON PS501 32 256MHz TO POSITIO N SW 5V CN505 CN504 CN508 CN507 CN506 CN509 PS501 CN503 B A G DIR IC550 CN501 502 MIDATA MICLK MILAT IC551 ANALOG ASIC TO RF UNIT CN511 S ENB CRESET CSO ...

Page 63: ...long as these signals remain normal once the power is turned on each IC can repeatedly output 5V H and 0V L The following shows NG and normal wave patterns NG Wave pattern Refer to NG EXAMPLE 63 KX FP101AL ...

Page 64: ...layed the circuit will not work Nor will it if the IC is defective and the output voltage level is not normal although the timing of these signals is accurate enough to meet the specifications Make sure that your oscilloscope is calibrated before starting a test Therefore it is imperative to confirm whether each IC outputs the signal at the correct level See the I O Pin No Diagram The signal level...

Page 65: ...I O and Pin No Diagram 65 KX FP101AL ...

Page 66: ...er is turned on the ASIC initializes and checks each IC The ROM SRAM and modem are checked If initialization fails for the ICs the system will not boot up In this case please find the cause as follows 66 KX FP101AL ...

Page 67: ...67 KX FP101AL ...

Page 68: ...68 KX FP101AL ...

Page 69: ...2 3 3 4 2 Check the Status of the Digital Board 69 KX FP101AL ...

Page 70: ...e and the signal is output to the telephone line The signal mainly flowing on this route is analog You can trace the signal with an oscilloscope The signal flow on each route is shown in the Check Sheet here If you find a specific problem in the unit for example if you cannot communicate with the H S trace that signal route locally with the following Check Sheet and locate the faulty point Note In...

Page 71: ...ears on each route between the handset microphone and telephone line sending or between the telephone line and the handset speaker receiving or between the telephone line and the speaker monitor Check the components at that point CHECK SHEET in 2 3 3 5 Analog Board Section is useful for this investigation b No pulse dialing c No ring tone or No bell d No tone dialing 71 KX FP101AL ...

Page 72: ...st withstanding voltage test intentional short circuit test etc Caution If you find a melted fuse in the unit do not turn on the power until you locate and repair the faulty parts except for the fuse otherwise the fuse will melt again and you cannot pinpoint the faulty point In most cases the symptom is that nothing is output It is more likely that the fault is in the primary side rather than the ...

Page 73: ...2 Troubleshooting Flow Chart 73 KX FP101AL ...

Page 74: ... case of Q101 is a short circuit between the Drain and Gate because damage expands to the peripheral circuit of Q101 This is due to a very high voltage through the Gate circuit which is composed of R107 R109 D106 and IC101 You should change all of the parts listed as follows F101 Q101 R107 R109 D106 IC101 D201 If D201 is broken the oscillation circuit in the power supply cannot operate Check it wi...

Page 75: ...2 3 3 7 Operation Panel Section 1 No key operation 2 No LCD indication 75 KX FP101AL ...

Page 76: ...nsor read position sensor recording paper sensor and jam sensor are turned ON OFF by the copy operation Therefore each sensor can be checked for proper mechanical operation As for the electric check check whether each voltage is right or not with following flowchart turning each sensor lever ON OFF manually 1 Check the read position sensor PS302 REMOVE DOCUMENT 2 Check the document sensor PS301 CH...

Page 77: ...5 Check the paper top sensor PS502 PAPER JAMMED 6 Check the film end sensor PS501 FILM EMPTY 77 KX FP101AL ...

Page 78: ...2 3 3 9 CIS Contact Image Sensor Section Refer to 6 4 4 SCANNING BLOCK 78 KX FP101AL ...

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Page 80: ...2 3 3 10 Thermal Head Section Refer to 6 4 3 THERMAL HEAD 80 KX FP101AL ...

Page 81: ...e listed in the Operating Instructions and are available to the user The special programs are only those listed here and not displayed to the user In both the User and Service Modes there are Set Functions and Test Functions The Set Functions are used to program various features and functions and the Test Functions are used to test the various functions The Set Functions are accessed by entering t...

Page 82: ...2 4 3 USER MODE The list below is an example of the SYSTEM SETUP LIST the unit prints out Note The above values are the default values 82 KX FP101AL ...

Page 83: ...Sets whether to monitor the line signal with the unit s speaker during FAX communication or not 554 Modem test See 2 5 TEST FUNCTIONS 555 Scan check See 2 5 TEST FUNCTIONS 556 Motor test 0 See 2 5 TEST FUNCTIONS 557 LED test See 2 5 TEST FUNCTIONS 558 LCD test See 2 5 TEST FUNCTIONS 559 Document jam detection select 1 ON 2 OFF 1 2 1 See 2 2 1 Paper Jam 561 KEY test See 2 5 TEST FUNCTIONS 570 BREAK...

Page 84: ...mode 1 ON 2 OFF 1 2 1 Sets the ringer switch off when a call is received in the TEL FAX mode 721 Pause tone detect 1 ON 2 OFF 1 2 1 Selects the tone detection for pauses in dialing 722 Redial tone detect 1 ON 2 OFF 1 2 1 Selects the tone detection mode after redialing 745 Poewr ON film feed 1 ON 2 OFF 1 2 1 When the power is turned on the film is wound to take up any slack 763 CNG detect time for ...

Page 85: ...2 4 5 SERVICE MODE SETTINGS Example of a printed out list Note The above values are the default values 85 KX FP101AL ...

Page 86: ...2 47 12 8 9 10 48 16 17 19 20 25 35 49 41 46 29 24 33 39 45 28 27 18 14 15 31 32 34 40 38 37 44 43 23 22 Note See the following descriptions of this report Item No 1 49 are corresponding to the listed items in 2 4 6 1 Descriptions of the HISTORY Report 86 KX FP101AL ...

Page 87: ... TIME The shows the very first month date year and time set by the user after they purchased the unit 11 USAGE TIME The amount of time the unit has been powered ON 12 FACTORY NOW This shows how many days from factory production until the user prints out this history list 13 TEL MODE The amount of time the TEL mode setting was used 14 FAX MODE The amount of time the FAX mode setting was used 15 TEL...

Page 88: ... signal cannot be received between the fax and PC INCOMPLETE will be printed The number of pages transmitted If the unit does not have a PC interface NONE will be printed 34 Not used 35 Not used You may not be able to use IQ FAX if the special subscriber information is not loaded from the IQ FAX center before use Depending on the conditions of the communication line it may not be completed in one ...

Page 89: ...cates 2 digit codes Refer to 2 5 2 BUTTON CODE TABLE 1st 50 History of the first 50 key operations after purchase Ex If the MENU and 9 buttons are pressed 20 3C and 39 will be printed Last 50 History of the last 50 key operations 49 Not used 89 KX FP101AL ...

Page 90: ...mation about a communication but the other two journal reports provide different information on the same item communication HOW TO READ JOURNAL REPORTS Example 1 Look at NO 01 in the JOURNAL If you want to know about the details about that item see NO 01 in the JOURNAL 2 and the JOURNAL 3 You can get the following information MODE Fax transmission RCV MODE TEL TX SPEED 9 6 kbps RESOLUTION standard...

Page 91: ...by friendly signal detection 4 VOX Means the unit detected silence or no voice 5 RMT DTMF Means the unit detected DTMF Remote Fax activation code entered remotely 6 PAL DTMF Means the unit detected DTMF Remote Fax activation code entered by a parallel connected telephone 7 TURN ON Means the unit started to receive after 15 rings Remote Turn On Service Code 573 8 TIME OUT Means the unit started to ...

Page 92: ...can Line Time Used only at the factory 8 EQM EQM means Eye Quality Monitor Used only at the factory 9 ERROR LINE RX When an error occurs while receiving a fax this shows the number of error lines 10 MAKER CODE This shows a 2 digit code of the other party s fax machine brand 0E KX model 00 Unknown 79 UF model 19 Zerox model 92 KX FP101AL ...

Page 93: ...2 4 7 3 PRINTOUT EXAMPLE 93 KX FP101AL ...

Page 94: ...94 KX FP101AL ...

Page 95: ...s listed below can be used to perform simple checks of some of the unit s functions When complaints are received from customers they provide an effective tool for identifying the locations and causes of malfunctions 95 KX FP101AL ...

Page 96: ...n the boxes XXX indicate the keys to be input for the various test modes 2 5 1 DTMF SINGLE TONE TRANSMIT SELECTION 2 5 2 BUTTON CODE TABLE Note These codes 00 01 are only for the data in the History Report 96 KX FP101AL ...

Page 97: ...2 5 3 PRINT TEST PATTERN 1 Platen roller Reference pattern 97 KX FP101AL ...

Page 98: ...2 Left margin Top margin Reference pattern 98 KX FP101AL ...

Page 99: ...3 Thermal head 1 dot Reference pattern 99 KX FP101AL ...

Page 100: ...4 Use this test pattern to confirm the torque limiter for Ink film and platen roller timing Reference pattern 100 KX FP101AL ...

Page 101: ...sing an instrument with a pointed end like a clip or a ball point pen Position A Select this position when documents are not fed Position B Standard position pre selected Position C Select this position when documents are multiple fed 3 Close the front cover securely by pushing down on both ends 3 3 CONFIRMING THE SEPARATION SPRING 1 Open the front cover 2 Check the highest level of the separation...

Page 102: ... the document and confirm the read start position of the document Compare the printout copy with the original document 3 If out of position adjust the read position 4 Press the MENU button 5 Press the 9 0 0 0 and 5 6 3 buttons 6 Press the SET and MENU buttons 102 KX FP101AL ...

Page 103: ...VER prevents the heat generated by the motor from being con ducted through the screw View A SCREW COVER SCREW COVER View A A A A A Ref No 1 HOW TO REMOVE THE BOTTOM FRAME Procedure 1 1 Remove the 3 screws 2 Remove the 4 screws 3 Remove the BOTTOM FRAME 103 KX FP101AL ...

Page 104: ... OPERATION PANEL BLOCK 1 Unhook all the connectors connecting the main cabinet with the OPERATION PANEL BLOCK Do not let harnesses hang over the CUTOUT and the OPENING Bend two bunches of harnesses in parallel Do not let harnesses overlap each other Tie harnesses to the ARM with tape tightly without making a slack Be sure not to let harnesses get caught between the COVER and the cabinet during the...

Page 105: ...iew D View C Thermal Head Ass y Parts Installation 1 View C View D PLATE GUIDE ANGLE B B A A A B B Ref No 3 HOW TO REMOVE THE THERMAL HEAD Procedure 3 1 Push the COVER OPEN BUTTON to open the operation panel 2 Remove the 2 screws 3 Remove the ANGLE 4 Disconnect the CONNECTOR 5 Remove the thermal head ass y 6 Remove the 3 screws 7 Remove the 2 GUIDEs and the PLATE 8 Remove the 3 SPRINGs 9 Remove th...

Page 106: ...ON PANEL BLOCK Ref No 4 HOW TO REMOVE THE PLATEN ROLLER Procedure 4 1 Remove the film cartridge 2 Push the COVER OPEN BUTTON to open the OPERATION PANEL BLOCK 3 Detach the SPACERs from the ribs as illustrated below 4 Remove the PLATEN ROLLER 106 KX FP101AL ...

Page 107: ...B B A A A A A A A C C HOW TO REMOVE THE OPERATION BOARD LCD AND DOCUMENT GUIDE Ref No 5 Procedure 2 5 1 Remove the 6 screws 2 Remove the OPERATION PANEL COVER 3 Remove the 2 screws 4 Disconnect the CONNECTOR 5 Remove the OPERATION BOARD 6 Remove the screw 7 Remove the DOCUMENT GUIDEs 107 KX FP101AL ...

Page 108: ... DIGITAL AND POWER SUPPLY BOARDS AND AC INLET Ref No 6 Procedure 1 6 1 Remove the 4 screws 2 Remove the ANALOG BOARD 3 Disconnect the 7 CONNECTORs A 4 Remove the 3 screws 5 Remove the DIGITAL BOARD 6 Remove the 2 screws 7 Remove the screw 8 Disconnect the CONNECTOR B and the CONNECTOR C 9 Remove the POWER SUPPLY BOARD 10 Remove the AC INLET 108 KX FP101AL ...

Page 109: ... A A A C C C B B Ref No 7 a HOW TO REMOVE THE MOTOR BLOCK AND THE WIND GEAR ASS Y Procedure 1 7 a 1 Remove the 2 screws 2 Remove the screw 3 Remove the MOTOR BLOCK See Ref No 7 b 4 Remove the 2 screws 5 Remove the WIND GEAR ASS Y 109 KX FP101AL ...

Page 110: ...4 7 Remove the SPRING 8 Remove the gear 5 1 Remove the screw E 2 Remove the gear 6 3 Remove the gear 7 4 Remove the gear 8 5 Remove the gear 9 6 Remove the gear 10 7 Remove the gear 11 8 Remove the gear 12 1 Remove the gear 13 2 Remove the screw F 3 Remove the gear 14 4 Remove the screw G 5 Remove the gear 15 6 Remove the gear 16 7 Remove the gear 17 8 Remove the gear 18 9 Remove the gear 19 4 10 ...

Page 111: ...OVER A A B B ROLLING SHEET ROLLING SHEET Position Ref No 8 HOW TO REMOVE THE SEPARATION ROLLER Procedure 1 8 1 Remove the 2 screws 2 Remove the COVER 3 Remove the 2 screws 4 Detach the SPACERs from the ribs with a screwdriver See Fig C 5 Remove the SEPARATION ROLLER CLEANING Clean the SEPARATION ROLLER with a cloth soaked in alcohol B 111 KX FP101AL ...

Page 112: ...R A A A Ref No 9 HOW TO REMOVE THE IMAGE SENSOR CIS Procedure 2 9 1 Remove the 2 screws 2 Remove the HOLDER 3 Remove the DOCUMENT FEED ROLLER A and the DOCUMENT FEED ROLLER B 4 Remove the IMAGE SENSOR CIS Rib Do not put the tape on these ribs Cover the open area with the tape completely 112 KX FP101AL ...

Page 113: ...re 10 SPRING PICKUP BASE ASS Y A A A A A PICKUP ROLLER HOW TO CLEAN Clean the roller with a cloth soaked in alcohol Be sure not to miss installing the SPRING 1 Remove the screws 2 Remove the PICKUP BASE ASS Y 3 Remove the PICKUP ROLLER 113 KX FP101AL ...

Page 114: ...DOCUMENT TRAY Ref No 11 HOW TO REMOVE THE DOCUMENT TRAY Procedure 11 1 Pull up and remove the DOCUMENT TRAY in the direction of the arrow 114 KX FP101AL ...

Page 115: ...LLATION POSITION OF THE LEAD WIRES Be sure not to let the Ferrite Core touch the Power Supply Board Ferrite Core Power Supply Board Let the leads pass between the Ribs Rib Rib Be sure not to let the leads touch these projections 115 KX FP101AL ...

Page 116: ...he foil by overheating Flux HI115 Specific gravity 0 863 Original flux should be replaced daily 5 2 FLAT PACKAGE IC REMOVAL PROCEDURE 1 Put plenty of solder on the IC pins so that the pins can be completely covered Note If the IC pins are not soldered enough you may give pressure to the P C board when cutting the pins with a cutter 2 Make a few cuts into the joint between the IC and its pins first...

Page 117: ...g with the corresponding soldering foil 2 Apply flux to all pins of the FLAT PACKAGE IC 3 Solder the pins sliding the soldering iron in the direction of the arrow 5 4 BRIDGE MODIFICATION PROCEDURE 1 Lightly resolder the bridged portion 2 Remove the remaining solder along the pins using a soldering iron as shown in the figure below 117 KX FP101AL ...

Page 118: ... 2 3 4 5 6 7 8 9 RESET 11 CN102 CN502 DG 1 AG 2 5VA 3 5VD 4 24V 5 HSRX 6 7 HSTX 8 9 1 2 3 4 5 6 7 8 1 24V 2 24V 3 GND 4 GND 5 5V 6 THER 7 STB1 8 STB2 9 STB3 10 THCLK 11 THLAT 12 THDAT 9 CN201 CN511 1 2 3 4 DTMFIMP 5 6 7 8 1 2 3 4 5 6 7 8 CN101 CN501 BELL 1 2 3 4 P SHORT 5 LINE RLY 6 BREAK 7 LINE RX 8 ANALOG BOARD HAND SET CN105 HSMIC HSSP 4 3 HSSP HSMIC 2 1 THERMAL HEAD MOD RX 9 LINE TX 10 1 2 3 4...

Page 119: ...y is used mainly for the parameter working in the storage area 4 Dynamic RAM IC503 This memory is used mainly for the parameter working in the storage area 5 MODEM IC505 Performs the modulation and the demodulation for FAX communication 6 Read Section CIS image sensor to read transmitted documents 7 Motor Driver IC506 Drives the transmission motor and the reception motor 8 Thermal Head Contains he...

Page 120: ...S MIC 3 3V 5V 24V 3V BATT TXM CN506 MOTOR SPEAKER CPU RTC OSC IC503 IC501 IC505 IC502 IC504 IC551 ANALOG P C B CN508 CN504 CN503 FILM END THERMAL HEAD DRAM ROM X POINT SRAM 5V BATT RECTIFIER DC DC CONVERTER SWITCHING POWER SUPPLY AC NOISE FILTER CN505 4Mbit 4Mbit 256kbit MODEM VOL IN VOL OUT RX TX TONE 1 HS TX LINETX MDNRX CN103 T R LINERX HS RX 12MHz 24MHz 32 256 MHz 32 768 kHz 32 768 kHz TONE 1 ...

Page 121: ...VIDEO TO THRMAL HEAD THDAT THCLK THLAT STB1 STB2 STB3 TM 24V TO MOTOR TM 3 0 TXE TO POWER SUPPLY 24V 5V PG DG OP RESET 24V PDET XRESETI RESET IC 3V BATT 5V BATT VCC BATT 24MHz 32 768KHz TX RX TO ANALOG PCB SP AMP TO SPEAKER A 12 0 RBA 5 0 A 11 0 RBA 2 0 A 4 0 5V XRAS XCAS A 9 0 D 7 0 XRD XWR XRAS XCAS IC503 DRAM A 7 4 RBA 5 0 FILMEND PAPER TOP SENSOR LED ON PS501 32 256 MHz MIDAT MICLK MILAT TO PO...

Page 122: ...6 3 2 MEMORY MAP 122 KX FP101AL ...

Page 123: ...M This memory is programmed into the ASIC and uses 8 KB for the image processing See Fig A 7 THERMAL HEAD I F Transmits the recorded data to the thermal head 8 MOTOR I F Controls the transmission motor which feeds the document Controls the receiving motor which feeds the recording paper 9 OPERATION PANEL I F Serial interface with Operation Panel 10 I O PORT I O Port Interface 11 ANALOG UNIT Electr...

Page 124: ...FFFH are for the bank areas 6 3 5 STATIC RAM IC504 This 32KB RAM carries a common area of 8KB and bank areas which each have 12KB The addresses from 0000H to EFFFH are for the common area and from A000H to CFFFH are for the bank area 6 3 6 DYNAMIC RAM IC503 The DRAM serves as CPU and receives memory The address is F200H F3FFH DRAM access window 1 and F600H F7FFH DRAM access window 2 124 KX FP101AL...

Page 125: ...NSOR SIGNAL 28 IRDATXD IOP O 5V OUTPUT PORT RESERVED 29 IRDARXD IOP80 I 5V OUTPUT PORT P SHORT 30 TXD IOP O 5V OUTPUT PORT RESERVED 31 RXD IOP O 5V OUTPUT PORT RESERVED 32 XRTS IOP O 5V OUTPUT PORT RESERVED 33 XCTS IOP O 5V OUTPUT PORT RESERVED 34 XDSR IOP O 5V OUTPUT PORT RESERVED 35 DCD IOP O 5V OUTPUT PORT RESERVED 36 XDTR IOP O 5V OUTPUT PORT RESERVED 37 RI CLK IOP O 5V NOT USED 38 TONE1 5V TO...

Page 126: ...ATA BUS 2 96 DB4 I O 5V CPU DATA BUS 4 97 DB1 I O 5V CPU DATA BUS 1 98 DB5 I O 5V CPU DATA BUS 5 99 DB0 I O 5V CPU DATA BUS 0 100 DB6 I O 5V CPU DATA BUS 6 101 DB7 I O 5V CPU DATA BUS 7 102 VSS GND POWER SOURCE GND 103 VDD 5V 5V POWER SOURCE 5V 104 XROMCS I O 5V ROM IC502 CHIP SELECT 105 RD O 5V CPU RD 106 WR O 5V CPU WR 107 ADR0 O 5V CPU ADDRESS BUS 0 108 ADR1 O 5V CPU ADDRESS BUS 1 109 ADR2 O 5V...

Page 127: ... I 5V INPUT PORT P TOP 153 RM1 IOP I 5V OUTPUT PORT RESERVED 154 RM2 IOP I 5V OUTPUT PORT CPC 155 RM3 IOP O 5V NOT USED 156 RXE IOP I 5V INPUT PORT NOT USED 157 TMO O 5V MOTOR A PHASE 158 VDD 5V 5V POWER SOURCE 5V 159 VSS GND POWER SOURCE GND 160 TM1 IOP O 5V MOTOR B PHASE 161 TM2 IOP O 5V MOTOR A PHASE 162 TM3 IOP O 5V MOTOR B PHASE 163 TXE IOP O 5V MOTOR ENABLE SIGNAL 164 KSTART O 5V OPERATION P...

Page 128: ...tem is reset completely 2 When pin 132 and 133 of IC501 become low level they will prohibit the SRAM IC504 from changing data The SRAM IC504 will go into the backup mode when they are backed up by a lithium battery 3 The watch dog timer built in the ASIC IC501 is initialized by the CPU about every 1 5 ms When a watch dog error occurs pin 137 of the ASIC IC501 becomes low level The terminal of the ...

Page 129: ...he power switch is OFF and the voltage of 5V decreases the voltage detect IC IC509 outputs Low level and the IC501 outputs the reset signal Pin 28 of the SRAM becomes roughly the same voltage as the battery voltage At this point pin 20 CS of IC504 becomes high level causing the SRAM to go into the backup mode in which the power consumption is lower 3 RTC Inside IC501 Backup Circuit Operation When ...

Page 130: ...nt A In point C according to the voltage output time the thermal head s temperature is detected After the thermal head temperature is converted to voltage in B it is then changed to digital data in the A D converter inside IC501 The CPU decides the strobe width of the thermal head according to this value Therefore this circuit can keep the thermal head at an even temperature in order to stabilize ...

Page 131: ...hey are stored in RAM 4 The white black data stored as above via routes 6 and 8 is input to the P S converter The white black data converted to serial data in the P S converter is input to the Thermal Head via route 9 and is printed out on recording paper Note Standard Reads 3 58 times mm Fine Reads 7 7 times mm Super Fine Reads 15 4 times mm Transmission 1 Same processing as COPY items 1 3 2 The ...

Page 132: ...ock Diagram TEL LINE NCU MODEM ROM CPU DRAM IC503 IC502 IC505 SYSTEM BUS IMAGE PROCESSING SECTION RAM P S CONVERTER CIS IMAGE SENSOR ANALOG SIGNAL PROCESSING SECTION THERMAL HEAD A D 11 12 IC501 132 KX FP101AL ...

Page 133: ...sters of the 27 ICs are connected in series and upon the shift of the 1728 dot increment the shift register becomes filled with data and a latch pulse is emitted to each IC from IC501 pin 151 THLAT With this latch pulse all the contents of the shift registers are latched to the latch registers Thereafter through the addition of strobes from the IC501 pins 142 143 146 only the dot location of black...

Page 134: ...134 KX FP101AL ...

Page 135: ...stor Q517 turns on This applies voltage to the LED array to light it The contact image sensor is driven by each of the FTG F1 signals output from IC501 and the original image illuminated by the LED array undergoes photoelectric conversion to output an analog image signal SIG The analog image signal is input to the system LSI on AIN1 pin 1 of IC501 and converted into 8 bit data by the A D converter...

Page 136: ... pins 157 160 162 causing driver IC506 pins 15 12 to drive the Motor Coil The motor coil is energized sequentially in 2 phase increments which causes a 1 step rotation A 1 step rotation feeds 0 13 mm of recording paper or document paper The timing chart is shown below Stepping Motor Drive Mode Function Mode Phase Pattern Speed Copy Fine 1 2 216 pps FAX Standard 2 2 216 pps Fine or Half tone 1 2 21...

Page 137: ... IC501 becomes a low level and Q515 turns OFF Then Q502 also turns OFF and instead of 24 V 5 V is supplied through D503 so that the motor is held in place When the system is in the stand by mode all of the motor drive transistors turn OFF Consequently the motor current stops 137 KX FP101AL ...

Page 138: ...hed rotates clockwise CW Swing Gear C engages G15 and drives G14 to rotate counterclockwise This operation provide four mode options A Transmit mode B Paper Pickup mode C Receive mode and D Copy mode selected by the Sensor Switch The Sensor Switch Lever s position in the CAM G15 controlled by the software selects a specific mode You can see which mode is selected by confirming the Mode Marker s po...

Page 139: ...e controlling positions of Swing Gears A B and C determine which gears convey their drive power in each mode A Transmit mode See Fig A Swing Gear C engages G4 and conveys its power to the Separation Roller Gear through G3 and sets the Separation Roller for feeding documents Fig A Transmit mode 139 KX FP101AL ...

Page 140: ...ides its power to the Pickup Roller Gear through G8 The Pickup Roller picks up and pre feeds a recording paper until the recording paper pushes up the PAPER TOP SENSOR lever Fig B Paper Pickup mode Note See Sensor Location in 6 5 SENSORS AND SWITCHES 140 KX FP101AL ...

Page 141: ...e mode See Fig C Swing Gear B engages G13 and conveys its power to the Platen Roller Gear through G6 Then the Platen Roller feeds recording paper for printing the received data Fig C Receive mode 141 KX FP101AL ...

Page 142: ...rs B and C engages G13 and G4 respectively and then G6 and G3 drive the Pickup Roller Gear and the Separation Roller Gear for feeding recording paper and documents when the unit is in the copy operation Fig D Copy mode 142 KX FP101AL ...

Page 143: ...6 4 6 3 Mechanical movements in the main operations transmitting documents receiving faxes and copying 6 4 6 3 1 Idle status 143 KX FP101AL ...

Page 144: ...6 4 6 3 2 Transmitting documents 6 4 6 3 3 Receiving FAX 144 KX FP101AL ...

Page 145: ...6 4 6 3 4 Copying 145 KX FP101AL ...

Page 146: ...PER JAMMED Motor Block SW Motor Position Note See 2 5 TEST FUNCTIONS 815 Sensor Check Sensor Locations COVER OPEN SENSOR PS303 OPERATION PANEL BOARD READ POSITION SENSOR PS302 DOCUMENT SENSOR PS301 THERMAL HEAD INSERT DOCUMENT CASSETTE OPEN INSERT RECORDING PAPER LEVER INK FILM INK FILM SUPPLY POWER SUPPLY ANALOG UNIT INK FILM END SENSOR PS501 PICK UP ROLLER PAPER TOP SENSOR PS502 WIND PLATEN DIGI...

Page 147: ...vel Operation Board Phototransistor Signal IC301 20 pin Out of the Read Position OFF High level At the Read Position ON Low level 2 Document Sensor PS301 When a document is set the shelter plate closes the sensor light the phototransistor becomes OFF and the input signal of IC301 20 pin Operation becomes a high level When there is no document the shelter plate is lifted the phototransistor becomes...

Page 148: ...becomes OFF and the input signal of IC301 20 pin Operation becomes a high level Operation Board Phototransistor Signal IC301 20 pin Open OFF High level Closed ON Low level 4 Hook Switch SW401 When the handset is lifted the switch turns ON and the signal at pin 21 of IC301 becomes low When the handset is returned the switch turns OFF and the signal at pin 21 of IC301 becomes high Operation Board SW...

Page 149: ...lm decreases the revolving speed of the rolled film becomes faster When the film is used up it comes off from the paper roll The amount of the remaining film is measured by the revolving speed When the film stops turning around the sensor detects the film end The rotary encoder rotates slowly when the ink film is full when printing as shown in the diagram below It rotates faster when it is near it...

Page 150: ...7 Motor Position Sensor Switch This sensor is a detection switch for recording the position of the CAM Digital Board Signal IC501 138 pin Home position Low level Other High level 150 KX FP101AL ...

Page 151: ...ent organizations of the International Telecommunications Union ITU investigates and makes recommendations on international standards for facsimiles 2 Definition of Each Group Group I G1 Official A 4 size documents without using formats which reduce the band width of a signal are sent over telephone lines Determined in 1968 Transmission for about 6 minutes at a scanning line density of 3 85 lines ...

Page 152: ...e consists of the following Control time This is time at the start of transmission when the functions at the sending and receiving sides are confirmed the transmission mode is established and transmission and reception are synchronized Image transmission time This is the time required for the transmission of document contents image data In general this time is recorded in the catalog etc Hold time...

Page 153: ...signals added to them Data signals are added to DIS and DCS signals Signal DIS Digital Identification Signal Identification Signal Format 00000001 Function Notifies the capacity of the receiving unit The added data signals are as follows Signal DCS Digital Command Signal Identification Signal Format X1000001 Example Some models do not support the following items Bit No DIS DTC DCS 1 Transmitter T ...

Page 154: ... 1 2 T3 85 0 ms at 3 85 l mm T7 7 T3 85 Minimum scan line time 20 ms 40 ms 10 ms 5 ms 0 ms 24 Extend field Extend field 25 2400 bit s handshaking 2400 bit s handshaking 26 Uncompressed mode Uncompressed mode 27 Error correction mode Error correction mode 28 Set to 0 Frame size 0 256 octets 1 64 octets 29 Error limiting mode Error limiting mode 30 Reserved for G4 capability on PSTN Reserved for G4 ...

Page 155: ...FTT Failure To Train X0100010 is relayed to the sender The sender then reduces the transmission speed by one stage and initiates training once again Training 2 Used for reconfirming the receiving side like training 1 Image Signal Refer to the next page RTC Return to Control Sends 12 bits 0 01 6 times to the receiver at the same speed as the image signal and notifies completion of transmission of t...

Page 156: ...b Redundancy Compression Process Coding Mode This unit uses one dimensional MH format 156 KX FP101AL ...

Page 157: ...ata which is received from the telephone line passes through the NCU section and enters pin 45 of the modem IC505 The signals that enter pin 45 of the modem IC505 are demodulated in the board to digital image signals then placed on the data bus In this case the image signals from the telephone line are transmitted serially Hence they are placed on the bus in 8 bit units Here the internal equalizer...

Page 158: ...nals transmitted to the analog section are output mainly from ASIC IC501 and the analog status is stored as data in ASIC IC501 2 Circuit Operation NCU Network Control Unit The NCU comprises of the following DC loop forming circuit to connect with the telephone line Switching circuit for other interconnected telephones Bell detection circuit Pulse dial generation circuit Sidetone circuit Remote fax...

Page 159: ...C SPMUTE RL101 T101 R129 R125 C133 C213 IC101 IC101 1 C127 C229 R132 R130 R223 C219 R129 C124 C125 C126 C123 R222 R131 R127 C216 C132 R221 R128 R138 R126 R137 R220 C217 C131 C129 D106 Q10 C11 R113 R116 R124 T102 R140 R661 C638 R663 R662 C649 R673 R701 Q516 C655 R704 R702 R703 C656 C648 R670 R667 C647 R668 R675 R666 R665 C640 C643 C651 R664 R659 IC507 C613 R615 R600 C590 R597 R559 CN503 TO SP R535 ...

Page 160: ...put to pin 148 of ASIC IC501 on the digital board is illustrated TEL LINE PC103 1 2 4 IC501 148 Bell 6 8 4 PULSE DIAL CIRCUIT AND ON OFF HOOK CIRCUIT While OFF HOOK RL101 is ON Q108 turns on by pin 24 of IC501 as well The signal level at the photocoupler PC101 pin 2 becomes a low level by pin 46 of IC501 On the other hand while ON HOOK Q108 turns OFF by pin 24 of IC501 then the line turns OFF The ...

Page 161: ...s IC101 pin 2 where the signal is amplified to about 18dB Then it is output from pin 1 of IC101 and transmitted to T101 via C133 R219 R125 and C213 If the side tone circuit is not applied the transmission signal will return to the reception amplifier via C126 R131 R222 and C229 When the side tone circuit is active the signal output from IC101 pin 1 passes through C133 R221 R216 R127 C123 R223 and ...

Page 162: ...n an FSK Frequency Shift Keying format Data 0 is a 1200 Hz sine wave and data 1 a 2200 Hz sine wave There are two type of the message format which can be received i e the single data message format and multiple data message format The multiple data format allows to transmit the name and data code information in addition to the time and telephone number data When there is multiple data in the unit ...

Page 163: ...163 KX FP101AL ...

Page 164: ...ed and received voices to and from the handset 2 Signal path Transmission signal Refer to 2 3 3 5 Analog Board Section 3 Signal path Reception signal Refer to 2 3 3 5 Analog Board Section 6 9 4 MONITOR CIRCUIT 1 Function This circuit monitors various tones such as a DTMF tone b Alarm Beep Key tone Bell c Dummy ring back tone 2 Signal path a DTMF MONITOR Speaker Operation Refer to 2 3 3 5 Analog Bo...

Page 165: ...BOARD SECTION The unit consists of a LCD Liquid crystal display KEYs and LEDs light emitting diodes They are controlled by the Gate Array IC301 and ASIC IC501 on the DIGITAL BOARD Fig a Fig a Key Matrix 165 KX FP101AL ...

Page 166: ...rom the data bus D4 D7 V0 is supplied for the crystal drive R326 and R322 are density control resistors Consequently in this unit the timing positive clock is generated by the LCD interface circuitry in the gate array IC301 Density Normal Dark LED8 IC301 5pin H L 166 KX FP101AL ...

Page 167: ...The filter circuit decreases the noise voltage and the noise electric field strength Rectifier Circuit The input current is rectified by D101 D102 D103 and D104 and charges C106 to make DC voltage Then it supplies power to the converter circuit Kick on voltage circuit Bias is applied to the Q101 gate via this circuit when the AC power is turned on and Q101 begins operating 167 KX FP101AL ...

Page 168: ...s L D1 Load L Then the power is supplied to the Load When Q1 is ON power is not output from the secondary side The output voltage is fed back in the control IC according to the error amp rectifier Then depending on how TON is controlled stabilization occurs Also when the current load becomes too large in order to decrease the voltage output the increase in is controlled and the output voltage is s...

Page 169: ...ltage of the 24V circuit increases the current of the photo coupler PC101 increases the pulse width of the output control IC becomes narrower and the ON period of Q101 becomes shorter Over Current Limiter O C L The highest drain current Q101 is limited by a limiter circuit IC101 of 24V The 24V output is limited by this circuit Over Voltage Circuit If the 24V output increases because the error dete...

Page 170: ...IAGRAMS Note 1 DC voltage measurements are taken with an oscilloscope or a tester with a ground 2 The schematic diagrams and circuit board may be modified at any time with the development of new technology 3 170 KX FP101AL ...

Page 171: ...7 1 MEMO 171 KX FP101AL ...

Page 172: ...172 KX FP101AL ...

Page 173: ... R562 R566 C560 Q513 Q511 DA501 R556 R600 C590 C613 R615 R573 C569 R561 R563 C566 C508 D503 R506 R505 IC512 R697 R598 R698 R560 C564 R693 R570 R544 R543 R679 C529 R621 C536 C542 C543 C544 R676 C545 R692 R691 R690 C652 R660 R528 R717 C503 Q503 R719 R514 R517 C523 C526 C530 C517 C516 C514 C527 R521 R513 R518 R502 R515 R634 R633 R632 R631 R630 R520 C624 Q507 R547 PS502 PS501 Q512 14 1 8 7 IC511 14 1 ...

Page 174: ...5 R686 R687 C611 C610 C547 C660 R575 C595 R564 R567 C587 C583 J501 Q509 Q514 R576 L512 CN507 L513 R536 L509 L507 C574 R533 L516 R722 RA501 BAT501 RA502 RA503 RA504 RA505 RA506 RA508 RA507 C522 C513 R557 C559 C534 C531 R584 R583 D505 Q506 R549 D506 D504 D507 C553 C555 R552 R555 R554 C509 C511 C504 F503 25 3 3V BAT 3 3V 5V BAT R503 R800 R529 Q518 A X501 F501 F502 C645 R707 C616 B DA502 Q519 C612 TES...

Page 175: ...5 C2 6 OUTB 7 GND 8 OUTC 9 C3 10 IN3 11 OUTD 12 C4 13 IN4 14 VCC IC512 1 VEE 2 INA1 3 OUTA 4 INB1 5 INB2 6 OUTB 7 GND 8 OUTC 9 INC2 10 INC1 11 OUTD 12 IND2 13 IND1 14 VCC CN510 1 FG 2 TXD 3 RXD 4 RTS 5 CTS 6 DSR 7 GND 8 DCD 9 DTR 10 RI 11 FG R543 0 R544 0 FG DG R536 1K 5VD 5VD NC C534 NC C535 NC C532 DG 12V 12V DG C531 Z0 1u R548 6 8K Q506 R554 3 9K R555 3 9K C554 35V33u R551 6 8K NC C556 R550 4 7...

Page 176: ...9 1 MEMO KX FP101AL 176 ...

Page 177: ...Q213 Q212 Q210 R276 R224 C218 R219 C214 C131 R279 R128 R222 C229 R218 R131 R223 C219 R127 C123 C122 R125 C213 R221 C216 R138 C132 R219 C214 R140 C135 R126 C215 R220 C217 C136 R141 R142 R252 R247 C245 R248 C244 C143 R152 R153 C144 C243 R249 C266 C240 R250 Q104 R144 C265 R283 IC207 R251 C241 IC206 8 8 5 5 4 4 1 1 8 5 4 1 8 5 4 1 8 5 4 1 C137 R143 IC101 R137 C126 R130 C125 R132 C127 C128 C220 R225 C2...

Page 178: ... PC202 PC201 IC208 CN105 JJ111 PC105 RL202 24VDC 1 4 8 5 OEG J312 C250 J377 JJ108 J330 D211 J346 J329 C129 D107 D106 C259 J365 J372 J359 C249 J360 PC102 PC203 PC204 PC104 J358 J343 J344 J345 J347 C160 J363 C167 C163 J357 J348 J319 J318 J317 J310 J309 C158 J321 J322 J327 D104 D209 Q103 Q208 J331 C112 R117 R116 R113 R114 D208 C211 D207 C105 C104 T101 T102 D105 D210 D109 D108 J361 PC103 C263 R158 C25...

Page 179: ...XOUT 5 TXDET 6 TXIN 7 VC 8 VCC C241 Z0 22 C242 16V10 R249 100 DG PC201 NC 1 2 3 4 DG 5VD Q211 R256 22K C248 K0 1 R257 47K 16V10 C251 R258 330 AG 5VA R248 300K C244 K220P R247 15K C245 K0 022 C240 K0 1 JJ233 R260 182 R264 0 R265 0 R266 0 R271 0 FG 16V10 C250 AG RL101 6 7 5 RL201 NC RL202 NC JJ238 Q213 Q214 AG 5VD FG R280 100 NC C259 L203 21A10 L204 21A10 NC C260 DG NC JJ113 C143 K0 022 R278 1K R152...

Page 180: ...11 1 MEMO KX FP101AL 180 ...

Page 181: ...D PRIMARY R222 R221 Component View Bottom View CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RATINGS OF FUSE F101 T3 15AH 250V L101 R101 C102 R109 R105 R108 T101 C206 VR201 PC101 D106 TH101 D107 D109 IC101 ZNR101 F101 C101 D104 D103 C103 C104 C106 R106 R104 R110 L103 Q101 C109 C108 C107 D108 D105 D202 R205 J6 J5 J4 IC202 D201 IC201 C202 C205 C204 J10 J7 C201...

Page 182: ...12 1 MEMO KX FP101AL 182 ...

Page 183: ... 470 35 C204 47 35 C203 1000 16 R121 10K R222 2 2K R221 2 2K R224 5K R225 IC201 3 3K VR201 27K R205 680 2 PC101 56 400 D101 TH101 D109 R105 0 22 2 R102 R123 R127 C124 1 8K 0 1 C121 R126 5 6K C122 0 22 16 C123 680p C109 47 35 4700p R103 82K 82K R122 R133 R132 150K 150K 150K 120K R109 D106 R107 68 10 R131 R130 R129 120K 200K 2 R104 200K 2 R110 C108 D105 L103 1000p 1K 150K 220 390 D103 D104 ZNR101 75...

Page 184: ...13 1 MEMO KX FP101AL 184 ...

Page 185: ...314 J390 J317 CN303 2 1 J381 J301 J362 J373 J304 J307 J384 J375 J374 J365 J310 C303 J368 J320 JJ302 JJ301 LED302 LED301 LED304 PS302 PS301 CN304 CN302 SW401 CN401 1 1 2 1 2 9 10 14 PFUP1131Z PFUP1131Z A A B C 1 a b c d 2 3 4 A B C D E F G 5 6 7 8 9 A B C CN303 R324 FG R323 R337 R330 R344 R325 C312 R326 C313 R312 R311 R310 C310 C308 C302 C307 C305 C306 C304 C301 R305 R308 R304 R301 R302 R303 CN301 ...

Page 186: ...14 1 MEMO KX FP101AL 186 ...

Page 187: ...03 TO HOOK 1 HOOK 2 GND R324 4 7K NC R318 NC R317 NC D302 NC C313 NC C304 NC C305 CN401 1 HOOK 2 GND SW401 4 3 1 2 1 1 SW301 SW302 VOL DOWN SW303 VOL UP SW304 HELP SW305 START SET COPY SW306 STOP SW307 MONITOR SW308 SW309 REDIAL PAUSE SW310 6 SW311 5 SW312 4 SW313 MUTE SW314 3 SW315 2 SW316 1 SW317 9 SW318 8 SW319 0 SW320 7 SW321 PROGRAM SW322 MENU SW323 RESOLUTION SW324 QUICK SCAN SW325 ONE 3 6 S...

Page 188: ...15 1 MEMO KX FP101AL 188 ...

Page 189: ...16 TERMINAL GUIDE OF THE IC S TRANSISTORS AND DIODES 189 KX FP101AL ...

Page 190: ...17 FIXTURES AND TOOLS 190 KX FP101AL ...

Page 191: ...18 CABINET MECHANICAL AND ELECTRICAL PARTS LOCATION 18 1 OPERATION PANEL SECTION 191 KX FP101AL ...

Page 192: ...18 2 UPPER CABINET SECTION 192 KX FP101AL ...

Page 193: ...18 2 1 PICK UP BASE SECTION 193 KX FP101AL ...

Page 194: ...18 3 LOWER P C B SECTION 194 KX FP101AL ...

Page 195: ...18 4 MOTOR SECTION 195 KX FP101AL ...

Page 196: ...18 5 ACTUAL SIZE OF SCREWS AND WASHER 196 KX FP101AL ...

Page 197: ...19 ACCESSORIES AND PACKING MATERIALS 197 KX FP101AL ...

Page 198: ...R B 15 PFKR1012Z1 GUIDE DOCUMENT 16 PFUS1034Z SPRING DOCUMENT GUIDE 17 PFDG1002Z GEAR DOCUMENT GUIDE 18 PFKR1013Z1 GUIDE DOCUMENT 19 PFGG1036N1 OPERATION PANEL 20 PFBX1069Z1 BUTTON DIAL 21 PFBX1072Y1 BUTTON IQ FAX 22 PFHX1154Y SHEET HEAD FULCROM 23 PFJS11Q26Z CONNECTOR 11P 24 PFBX1070Z1 BUTTON 8 KEY 25 PFDE1084Y LEVER DOC DETECTION 26 PFBC1032Z1 LEVER AUTO ANSWER 27 PFDE1085Z LEVER 28 PFDE1086Z LE...

Page 199: ...ER 173 PFDN1029Z ROLLER SEPARATION 174 PQUS10055Z SPRING ONE WAY 175 PFHX1264Y SPACER ROLLER 176 PFDE1059Z DELAY 177 PFDG1085Z GEAR SEPARATION ROLLER 178 XUC2FY RETAINING RING 179 XWC4B WASHER 180 PFHX1263Z SHEET ROLLING 181 PFHX1246Z COVER SCREW Ref No Part No Part Name DescriptionCABINET AND ELECTRICAL PARTS Remarks 182 Not Used 183 PFHX1148Z VIBRATION SHEET 184 PFHX1272Z SHEET CIS LED 185 PQHM1...

Page 200: ...T COIL R709 PQLQR2KA20T COIL L501 PQLQR1ET COIL Ref No Part No Part Name DescriptionDIGITAL BOARD PARTS Remarks L502 PQLQR1ET COIL L504 PQLQR2KA113T COIL L517 PQLQR2KA20T COIL L518 PQLQR2KA113T COIL CRYSTAL OSCILLATIONS X501 PFVCCFS32Z CRYSTAL OSCILLATOR X502 PQVCJ2400N5Z CRYSTAL OSCILLATOR X503 PFVC32256ZAT CRYSTAL OSCILLATOR COMPONENTS COMBINATIONS RA501 EXRV8V101JV COMPONENTS PARTS RA502 EXRV8V...

Page 201: ...73 ERJ3GEYJ153 15k R675 ERJ3GEYJ103 10k R676 ERJ3GEYJ103 10k R679 ERJ3GEYJ472 4 7k Ref No Part No Part Name DescriptionDIGITAL BOARD PARTS Remarks R680 ERJ3GEYJ103 10k R681 ERJ3GEYJ103 10k R682 ERJ3GEYJ103 10k R683 ERJ3GEYJ103 10k R684 ERJ3GEYJ103 10k R685 ERJ3GEYJ103 10k R686 ERJ3GEYJ103 10k R687 ERJ3GEYJ103 10k R689 ERJ6GEY0R00 0 R690 ERJ3GEYJ101 100 R691 ERJ3GEYJ101 100 R692 ERJ3GEYJ101 100 R69...

Page 202: ... C642 ECUV1H101JCV 100P C643 ECUV1C104KBV 0 1 C644 ECUV1H104ZFV 0 1 S C645 ECEA0JKA331 330 C646 ECEA0JKA331 330 C647 ECUV1C104KBV 0 1 C648 PQCUV1E104MD 0 1 S C649 ECUV1C104KBV 0 1 C651 PQCUV1C224KB 0 22 C652 ECUV1H681JCV 680P Ref No Part No Part Name DescriptionDIGITAL BOARD PARTS Remarks C653 ECUV1H681JCV 680P C654 ECUV1H681JCV 680P C655 ECUV1C473KBV 0 047 C656 ECUV1H331JCV 330P S C657 PQCUV1H104...

Page 203: ...No Part No Part Name DescriptionANALOG BOARD PARTS Remarks R167 PQ4R10XJ103 10k S R168 PQ4R10XJ103 10k S R169 PQ4R10XJ103 10k S R215 PQ4R10XJ123 12k S R216 PQ4R10XJ333 33k S R217 ERDS1VJ000 0 R218 PQ4R10XJ272 2 7k S R219 PQ4R10XJ241 240 S R220 PQ4R10XJ125 1 2M S R221 PQ4R10XJ122 1 2k S R222 PQ4R10XJ563 56k S R223 PQ4R10XJ563 56k S R247 PQ4R10XJ153 15k S R248 PQ4R10XJ304 300k S R254 PQ4R10XJ563 56k...

Page 204: ...01 LNJ801LPDJA DIODE SI LED303 LNJ801LPDJA DIODE SI CONNECTORS Ref No Part No Part Name DescriptionOPERATION BOARD PARTS Remarks CN301 PQJP11G43Y CONNECTOR 11P CN303 PQJP2G30Z CONNECTOR 2P LIQUID CRYSTAL DISPLAY CN304 PFAVM190 LIQUID CRYSTAL DISPLAY RESISTORS R301 ERJ3GEYJ471 470 R302 ERJ3GEYJ471 470 R303 ERJ3GEYJ181 180 R304 ERJ3GEYJ181 180 R305 ERJ3GEYJ181 180 R306 ERJ3GEY0R00 0 R307 ERJ3GEYJ181...

Page 205: ...IODE SI S D103 PFVD1N4005 DIODE SI S D104 PFVD1N4005 DIODE SI S D105 PFVDEG01C DIODE SI S D106 MA165 DIODE SI D107 MA4220 DIODE SI D108 PQVDERA1802 DIODE SI S D109 PQVDERA1506 DIODE SI S D201 PFVDSF5LC20U DIODE SI S D202 PFVDD1NL20U DIODE SI S Ref No Part No Part Name DescriptionPOWER SUPPLY BOARD PARTS Remarks CONNECTORS CN31 PQJP2D98Z CONNECTOR 2P CN301 PQJP8G30Z CONNECTOR 8P COIL L101 PFLES11V0...

Page 206: ...OARD ASS Y RTL CONNECTOR CN401 PFJS02Q24Z CONNECTOR 2P SWITCH SW401 ESE14A211 SWITCH 20 7 FIXTURES AND TOOLS Ref No Part No Part Name DescriptionFIXTURES AND TOOLS Remarks EC1 PQZZ2K6Z CONNECTOR 2P EC2 PFZZ5K13Z CONNECTOR 5P EC3 PQZZ12K4Z CONNECTOR 12P EC4 PQZZ2K12Z CONNECTOR 2P EC5 PFZZ11K12Z CONNECTOR 11P EC6 PQZZ10K4Z CONNECTOR 10P EC7 PQZZ8K18Z CONNECTOR 8P EC8 PFZZ8K1Z CONNECTOR 8P EC9 PFZZ9K...

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Summary of Contents for KX-FP101AL

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