Panasonic HG-S Series User Manual Download Page 1

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2019.12

panasonic.net/id/pidsx/global

Contact-Type Digital Displacement Sensor

HG-S Series

User's Manual

WUME-HGS-6

Summary of Contents for HG-S Series

Page 1: ...2019 12 panasonic net id pidsx global Contact Type Digital Displacement Sensor HG S Series User s Manual WUME HGS 6 ...

Page 2: ... Panasonic Industrial Devices SUNX Co Ltd 2019 2 MEMO ...

Page 3: ...ctly and in the optimum manner Keep this manual in a safe location for reference whenever necessary Please note 1 Unauthorized reproduction of part or all of this manual is prohibited 2 The contents of this manual are subject to change without notice 3 This manual has undergone strict quality control procedures however in the event that you discover any problems or points of concern please contact...

Page 4: ... Head 3 7 3 4 1 Attaching the Sensor Head and Sensor Head Connection Cable 3 7 3 4 2 Removing the Sensor Head and Sensor Head Connection Cable 3 8 3 4 3 Connecting the Air Tube Air Driven Type Only 3 9 3 4 4 Disconnecting the Air Tube Air Driven Type Only 3 9 3 4 5 Air Circuit Recommended Air Driven Type Only 3 10 3 4 6 Attaching the Controller and Sensor Head Connection Cable 3 11 3 4 7 Removing ...

Page 5: ...vanced Settings 5 27 5 3 1 Hold Setting 5 28 5 3 2 Input All Master Unit Only 5 53 5 3 3 External Input 5 55 5 3 4 External Output 5 57 5 3 5 Number of Digits Displayed 5 60 5 3 6 Analog Scaling 5 61 5 3 7 Scaling Upper Limit Value Scaling Lower Limit Value 5 63 5 3 8 Eco Mode 5 66 5 3 9 Alarm Setting 5 67 5 4 Calculation Settings Master Unit Only 5 76 5 4 1 Calculation Mode 5 77 5 4 2 Calculation...

Page 6: ...1 Maintenance Cautions 7 2 7 1 2 Main Inspection Items 7 2 7 2 Replacing the Probe 7 3 7 3 Replacing the Rubber Bellows Regular Type Only 7 4 7 4 Replacing the Seal Cap Air Driven Type Only 7 6 7 4 1 How to Remove the Seal Cap 7 6 7 4 2 How to Mount the Seal Cap 7 6 7 5 Error Messages 7 7 7 6 Troubleshooting 7 8 ...

Page 7: ...1 1 Chapter 1 INTRODUCTION 1 1 Safety Cautions 1 2 1 2 Safety Information 1 2 ...

Page 8: ...rmation WARNING Never use this product as a sensing device for personnel protection When using sensing devices for personnel protection use products that meet the laws and stan dards for personnel protection that apply in each region or country such as OSHA ANSI and IEC CAUTION For the controller DC power supply only use a power supply that is isolated by means of an isola tion transformer or othe...

Page 9: ...ces where it may come in contact with corrosive gas etc Ensure that the product does not come into contact with organic solvents such as thinner Ensure that the product does not come into contact with strong acid or alkaline Ensure that the product does not come into contact with oil or grease This product cannot be used in an environment containing flammable or explosive gases Performance may not...

Page 10: ...ndustrial Devices SUNX Co Ltd 2019 1 4 Other matters Never attempt to disassemble repair or modify the product When the product becomes unusable or unneeded dispose of the product appropriately as industrial waste ...

Page 11: ...HIS PRODUCT 2 1 Contents of Package 2 2 2 2 System Configuration 2 5 2 3 Description of Parts 2 6 2 3 1 Controller 2 6 2 3 2 Sensor Head Regular Type 2 8 2 3 3 Sensor Head Air Driven Type 2 8 2 3 4 Sensor Head Connection Cable 2 9 ...

Page 12: ... Information for Safety Compliance and Instructions 23 languages 1 pc HG SC113 Slave unit wire saving type Controller 1 pc Instruction Manual English Japa nese Chinese Korean 2 pcs General Information for Safety Compliance and Instructions 23 languages 1 pc Sensor head Regular type HG S1010 General purpose standard 10mm type HG S1110 High performance standard 10mm type type Sensor head 1 pc Nut 1 ...

Page 13: ...e HG S1010 AC General purpose air driven type HG S1110 AC High accuracy air driven type Sensor head 1 pc Nut 1 pc Sensor head fasten ing wrench 1 pc Air tube clamp 1 pc Instruction Manual English Japa nese Chinese Korean 2 pcs General Information for Safety Compliance and Instructions 23 languages 1 pc Sensor head Regular type HG S1050 General purpose standard 50mm type Sensor head 1 pc Nut 1 pc S...

Page 14: ... Cable length 7m CN HS C10L Cable length 10m CN HS C20L Cable length 20m Connection cable 1 pc Note Cannot be connected to an air driven type End plate Option MS DIN E End plate Plate Set of 2 pcs Instruction manual Joint Option TR J102 Length 15mm type Joint 1 pc TR J104 Length 25mm type Joint 1 pc Probe Option TR S10 C 5 Standard type Probe Set of 5 pcs TR S10 H Super hard type Probe 1 pc TR S32...

Page 15: ...mm type Bellows Set of 5 pcs TR G40 5 32mm type Bellows Set of 5 pcs Note Cannot be connected to an air driven type TR G50 5 50mm type Bellows Set of 5 pcs Note Cannot be connected to an air driven type Seal cap Option Note HG SASC 5 Air driven type Probe Set of 5 pcs Note Cannot be connected to a regular type ...

Page 16: ... unit HG SC101 NPN output type HG SC101 P PNP output type Controller Slave unit HG SC111 High performance NPN output type HG SC111 P High performance PNP output type HG SC112 Standard NPN output type HG SC112 P Standard PNP output type HG SC113 Wire saving Sensor head connection cable Straight connector CN HS C3 Cable length 3m CN HS C7 Cable length 7m CN HS C10 Cable length 10m CN HS C20 Cable le...

Page 17: ...t standard type HG SC112 P Slave unit standard type 5 4 3 1 2 HG SC113 Slave unit wire saving type 5 4 3 1 2 Name Function 1 Female connector For connection to a slave unit Remove the connector cover before con necting to a slave unit 2 Sensor head connection cable connector Connects a sensor head connection cable option 3 Digital display operation unit For details refer to the following page 4 Ma...

Page 18: ...umeric set values Long press for 2 seconds in the base screen to enter display switching mode Short press in the base screen to finely adjust the HIGH set value 11 RIGHT key Use to change setting items and settings when configuring settings and to move through set value digits Long press for 2 seconds in the base screen to enter setting mode 12 DOWN key Use to change setting items when selecting s...

Page 19: ...pindle Detects the amount of movement 4 Rubber bellows Protects the spindle 5 Probe Ceramic measurement probe 2 3 3 Sensor Head Air Driven Type 2 1 3 4 5 6 When air is supplied Name Function 1 Sensor head connection cable connector Connects the sensor head connection cable 2 Air tube joint Connects the air tube 3 Fastener Fastens the sensor head using the provided nut 4 Seal cap Protects the spind...

Page 20: ... 10m CN HS C20 Cable length 20m 2 1 L shaped connector Note CN HS C3L Cable length 3m CN HS C7L Cable length 7m CN HS C10L Cable length 10m CN HS C20L Cable length 20m 2 1 Name Function 1 Sensor head connector Connects to the sensor head cable connector on the sensor head 2 Controller connector Connects to the sensor head cable connector on the controller Note Cannot be connected to an air driven ...

Page 21: ...r Head Connection Cable 3 7 3 4 2 Removing the Sensor Head and Sensor Head Connection Cable 3 8 3 4 3 Connecting the Air Tube Air Driven Type Only 3 9 3 4 4 Disconnecting the Air Tube Air Driven Type Only 3 9 3 4 5 Air Circuit Recommended Air Driven Type Only 3 10 3 4 6 Attaching the Controller and Sensor Head Connection Cable 3 11 3 4 7 Removing the Controller and Sensor Head Connection Cable 3 1...

Page 22: ...ller 3 1 1 Mounting on a DIN Rail 1 Insert the rear of the mounting part into the DIN rail 2 While pressing down on the rear of the mounting part insert the front of the mounting part into the DIN rail 1 2 3 1 2 Removing from a DIN Rail 1 Grasp the product and push forward 2 Lift the front to remove 1 2 ...

Page 23: ... Housing thickness Mounting hole 2 nsert the sensor head into the hole you opened in the housing and fasten provisionally with the provided mounting nut The mounting direction of the mounting nut differs accord ing to the thickness of the housing For the mounting direction see the table below Mounting nut accessory Housing thickness threaded part facing down threaded part facing up HG S1010 R HG S...

Page 24: ... the value shown in the table below Tightening torque HG S1010 R HG S1110 R 12 5N m HG S1010 AC HG S1110 AC HG S1032 15N m HG S1050 Wrench Sensor head fastening wrench accessory When tightening the mounting nut on the regular type take care not to damage the rubber bellows 4 On the regular type make sure that the rubber bellows have not become deformed as shown below If the rubber bellows is defor...

Page 25: ...hite with a flat head screwdriver tip width 2mm or less and remove the wire Flat head screwdriver Lever white 3 3 2 Wiring Procedure 1 Using the STRIP GAUGE on the side of the unit strip the wire so that the core wire length is 7 to 8mm and twist the core wires several times Core wire length 7 to 8mm Wire 2 Using a flat head screwdriver with a tip width of 2mm or less press down until the lever wh...

Page 26: ...ed part of wire 1 3 5 2 4 6 Terminal No Connection cable 1 Red 2 3 White 4 Green 5 6 Black 4 Insert the tip of the flat head screwdriver into the release hole so that it contacts the bottom of the lever white and move the tip of the flat head screwdriver up The lever white will make a click sound when it returns to its original position and the wire will be locked Lever white Release hole 5 Pull o...

Page 27: ...ightened If loose the connector may come off and an error will result When attaching the sensor head connection cable to this product take care not to apply force to the product The L shaped CN HS C L connector cannot be connected to an air driven type 1 Insert the sensor head connection cable into the connector for the sensor head connection cable on the sensor head 2 Turn the fastening ring on t...

Page 28: ...ection of the arrow to loosen the ring 2 Grasp the sensor head connector and pull up to remove 1 2 When disconnecting always make sure that the fastening ring has been completely loos ened before pulling out the cable Risk of damage if you pull the cable with excessive force 15N or more with the fastening ring tightened If changing the type of sensor head to be connected always switch the power OF...

Page 29: ...s halfway through the tube 2 Insert the tip of the air tube until it reaches the root of the joint on the sensor head 3 Move the air tube clamp and secure the tip of the air tube ø4mm air tube Air tube clamp Accessory 3 4 4 Disconnecting the Air Tube Air Driven Type Only 1 While loosening the air tube clamp move it halfway through the air tube 2 Grasp the sensor head and pull out the air tube Note...

Page 30: ...r foreign matter to this product 2 Air pressure may decrease depending on the length of the air pipe from the air supply source or any pneumatic components such as needle valves speed controllers or mini filters that are added Take care to ensure that air pressure supply to the product is sufficient Select pneumatic components suit able for the supplied air pressure 3 The 3 port solenoid valve and...

Page 31: ...t Insert the connector firmly Risk of sensor head or controller damage if not completely connected 3 4 7 Removing the Controller and Sensor Head Connection Cable Grasp the controller and while pressing on the lock release lever on the controller connector of the sensor head connection cable pull toward you to disconnect Lock release lever Pull out If you attempt to disconnect the cable by pulling ...

Page 32: ...ries controllers and HG TC series controllers are used in combination connect a slave unit of the same series as the master unit to the side near the master unit and a slave unit of a different series to the far side Example When the master unit is an HG SC Controller Master unit HG SC Controller Slave unit HG SC Controller Slave unit HG TC If HG SC series controllers and HG TC series controllers ...

Page 33: ...o 3 1 Mounting the Controller 1 Mount one master unit on the DIN rail Master unit 2 Remove the connector cover Connector cover 3 Mount each slave unit one at a time on the DIN rail Remove all connector covers except for the cover on the end slave unit Slide Slave unit 4 Slide each slave unit to connect the female and male connectors ...

Page 34: ...with the flat side facing in so as to enclose the con nected units at the ends End plate MS DIN E option End plate MS DIN E option 6 Tighten the screws to fasten the end plates The tightening torque should be 0 3N m or less Take care if the screw is tightened with a torque of 0 3N m or more this product may get damaged ...

Page 35: ...TION AND CONNECTIONS Panasonic Industrial Devices SUNX Co Ltd 2019 3 15 3 5 2 Removal Method 1 Loosen the screws on the end plates 2 Remove the end plates 3 Slide and remove the controllers one at a time Slide ...

Page 36: ... output 4 to 20mA Shielded Analog ground Note White Output 2 Black Gray Output 3 Note Use shielded wire for the analog output HG SC111 HG SC111 P Pink External input 1 Violet External input 2 Pink Violet External input 3 Black Output 1 Gray Analog current output 4 to 20mA Shielded Analog ground Note White Output 2 Black Gray Output 3 Note Use shielded wire for the analog output Reference The HG SC...

Page 37: ...19 3 17 HG SC112 HG SC112 P Pink External input 1 Violet External input 2 Pink Violet External input 3 Black Output 1 White Output 2 Black Gray Output 3 Reference The HG SC112 and HG SC112 P cables do not have V or 0V Power is supplied from the con nector of the master unit ...

Page 38: ...utput 4 to 20mA 250Ω max Shielded Analog ground Note White Output 2 Black Gray Output 3 24V DC 10 Load Load Load Load AGND S1 Non voltage contact or NPN open collector transistor or 0 to 1 2V DC Valid 8V to V DC or open Invalid Note Use shielded wire for the analog output Reference All outputs are equipped with short circuit protection If any one of outputs 1 to 3 short circuits all outputs tempor...

Page 39: ...mA 250Ω max Shielded Analog ground Note White Output 2 Black Gray Output 3 24V DC 10 Load Load Load Load AGND S1 Non voltage contact or PNP open collector transistor or 4V to V DC Valid 0 to 0 6V DC or open Invalid Note Use shielded wire for the analog output Reference All outlets are equipped with short circuit protection If any one of outputs 1 to 3 short circuits all outputs temporarily turn OF...

Page 40: ...log ground Note White Output 2 Black Gray Output 3 Load Load Load Load AGND S1 Non voltage contact or NPN open collector transistor or 0 to 1 2V DC Valid 8V to V DC or open Invalid Note Use shielded wire for the analog output Reference All outlets are equipped with short circuit protection If any one of outputs 1 to 3 short circuits all outputs temporarily turn OFF The outputs automatically recove...

Page 41: ...nalog ground Note White Output 2 Black Gray Output 3 Load Load Load Load AGND S1 Non voltage contact or PNP open collector transistor or 4V to V DC Valid 0 to 0 6V DC or open Invalid Note Use shielded wire for the analog output Reference All outlets are equipped with short circuit protection If any one of outputs 1 to 3 short circuits all outputs temporarily turn OFF The outputs automatically reco...

Page 42: ...lack Gray Output 3 Load Load Load S1 Non voltage contact or NPN open collector transistor or 0 to 1 2V DC Valid 8V to V DC or open Invalid Note Use shielded wire for the analog output Reference All outlets are equipped with short circuit protection If any one of outputs 1 to 3 short circuits all outputs temporarily turn OFF The outputs automatically recover when the short circuit state is cleared ...

Page 43: ... Black Gray Output 3 Load Load Load S1 Non voltage contact or PNP open collector transistor or 4V to V DC Valid 0 to 0 6V DC or open Invalid Note Use shielded wire for the analog output Reference All outlets are equipped with short circuit protection If any one of outputs 1 to 3 short circuits all outputs temporarily turn OFF The outputs automatically recover when the short circuit state is cleare...

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Page 45: ...tion 4 2 4 1 2 Operation Keys and Display 4 3 4 2 Explanation of Modes 4 5 4 2 1 Display Switching Mode 4 5 4 2 2 Presets 4 8 4 2 3 Teaching Mode 4 11 4 2 4 Bank Mode 4 20 4 2 5 Key Lock 4 24 4 3 Self monitoring Function 4 26 4 3 1 Using the Self monitoring Function 4 26 4 3 2 Statuses and Measures 4 27 ...

Page 46: ...ified bank 1 to 3 Key lock refer to page 4 24 You can prevent accidental key operation during measurement Teaching mode refer to page 4 11 You can automatically set HIGH and LOW set values and output HI GO LO judg ment results Setting mode refer to page page 5 1 You can change basic settings or config ure advanced function settings Convenient functions such as calculation connection copy and maint...

Page 47: ...n keys are as follows UP DOWN key Change setting items digital display SUB green Change set values LEFT RIGHT key Change setting items digital display SUB green and settings digital display MAIN white Move through the digits of set values ENTER key Finalize setting items and settings EXIT key Cancel setting items and settings ...

Page 48: ...refer to 4 2 1 Display Switching Mode Shows the setting item Digital display MAIN white Shows the judgment value Shows the setting Circle meter orange green Shows the teaching mode and increases decreases of the judgment range set with the HIGH set value LOW set value Shows the count when an operation key is long pressed for 2 seconds The number of setting items in the level lights up and the or d...

Page 49: ...ller 4 LOW set value Shows the LOW set value You can check the judgment value and lower limit value at the same time 5 HIGH set value Shows the HIGH set value You can check the judgment value and upper limit value at the same time 6 Sensor head mea sured value Shows the measured value spindle position from the sensor head You can display this while using a preset or the cali bration function to ch...

Page 50: ...tings are configured on the master unit When a setting other than STAND stan dard difference is selected for the calculation function CALC appears only on the master unit When the STAND standard difference setting is selected for the calculation function CALC appears on the slave units but not on the master unit When the calculation function is not used this does not appear on either the master un...

Page 51: ...ndustrial Devices SUNX Co Ltd 2019 4 7 5 Press the UP DOWN key to change the alphanumeric character Press the LEFT RIGHT key to change the digit position 6 Press the ENTER key to finalize the setting and return to the base screen ...

Page 52: ...aced or when the workpiece is changed and set the dimensions of the master workpiece as preset val ues for use as master values reference values Presets 1 Perform master workpiece measurement 2 Press the preset key in the master workpiece measurement state When the preset function turns ON the preset indicator green lights up If the preset value is set to 0 0000 default setting you can perform zer...

Page 53: ... are saved in internal memory and retained even after the power is turned OFF The usage count is about 1 million If one of the messages in the table below appears in the digital display the preset has not been executed correctly and an error has occurred Digital display Description MAIN white SUB green Display MAIN white SUB green Immediately after the power is turned ON or a re set is input MAIN ...

Page 54: ...BASIC OPERATION Panasonic Industrial Devices SUNX Co Ltd 2019 4 10 Canceling a preset 1 To cancel the preset function long press the preset key for 2 seconds Preset indicator green ...

Page 55: ...is set to 1 0000 Default state 2 point teaching You can use two workpieces to automatically set upper and lower limit values Use this method when you want to judge workpieces within an upper limit and lower limit range HIGH set value LOW set value 3 point teaching You can use a good workpiece a HIGH side defective workpiece and a LOW side defective workpiece to automatically set upper and lower li...

Page 56: ...ress for 2 seconds 2 SET1 appears in the digital display SUB green and the digital display MAIN white blinks 3 The master workpiece is measured To acquire the master workpiece judgment value press the ENTER key 4 When teaching is completed GOOD appears in the digital display MAIN white and the HIGH set value and LOW set value are finalized You then return automatically to the base screen ...

Page 57: ...measurement can be performed Stable measurement cannot be performed Teaching did not take place correctly If one of the messages in the table below appears in the digital display teaching did not take place correctly and an error occurred Digital display Description MAIN white SUB green Display MAIN white SUB green Immediately after the power is turned ON or a pre set is input MAIN white When the ...

Page 58: ...e number of lit increments in the circle meter increases Long press for 2 seconds 2 SET 1 appears in the digital display SUB green and the digital display MAIN white blinks 3 Measure the first workpiece and press the ENTER key 4 SET 2 appears in the digital display SUB green Measure the second workpiece and press the ENTER key ...

Page 59: ...ears in the digital display MAIN white and the HIGH set value and LOW set value are finalized You then return automatically to the base screen Reference The higher judgment value is set as the HIGH set value and the lower judgment value is set as the LOW set value regardless of the order of steps 3 and 4 ...

Page 60: ...ress for 2 seconds 2 SET 1 appears in the digital display SUB green and the digital display MAIN white blinks 3 Measure the HIGH side defective workpiece and press the ENTER key 4 SET 2 appears in the digital display SUB green Measure the good workpiece and press the ENTER key 5 SET 3 appears in the digital display SUB green Measure the LOW side defective workpiece and press the ENTER key ...

Page 61: ...alue are finalized You then return automatically to the base screen Reference Regardless of the order of steps 3 4 and 5 the workpiece judgment values are sorted in order from the highest to the lowest value The value between the highest value and the median value is set as the HIGH set value and the value between the lowest value and the median value is set as the LOW set value ...

Page 62: ...d 1 Short press the UP key from the base screen HI SET appears in the digital display SUB green and the HIGH set value appears in the digital display MAIN white 2 Press the LEFT RIGHT key to change the digit position Press the UP DOWN key to in crease or decrease the value 3 Press the ENTER key to finalize the setting Reference If you take no action for 5 seconds the screen will automatically retu...

Page 63: ...display SUB green and the LOW set value appears in the digital display MAIN white 2 Press the LEFT RIGHT key to change the digit position Press the UP DOWN key to in crease or decrease the value 3 Press the ENTER key to finalize the setting Reference If you take no action for 5 seconds the screen will automatically return to the base screen and the setting will be finalized ...

Page 64: ...tting item Factory default state All setting items HIGH set value LOW set value Default state HIGH set value LOW set value preset value Reference Setting items saved to and loaded from banks can be changed in setting mode For the setting procedure refer to 5 6 Bank Settings Set values saved to and loaded from banks are saved in internal memory and retained even af ter the power is turned OFF The u...

Page 65: ...nds The number of lit increments in the circle meter increases Long press for 2 seconds 2 SAVE appears in the digital display SUB green 3 Press the LEFT RIGHT key to switch between SAVE and LOAD 4 Press the DOWN key BANK1 appears in the digital display SUB green and YES ap pears in the digital display MAIN white 5 Press the LEFT RIGHT key to change banks ...

Page 66: ...s in the digital display MAIN white 7 Press the LEFT RIGHT key to switch between YES and NO 8 Press the ENTER key If you selected SAVE in step 3 the current settings are saved to the bank If you selected LOAD in step 3 the settings saved in the bank are loaded 9 Press the EXIT key twice to return to the base screen ...

Page 67: ...ank by external input Using combinations of bank A input and bank B input ON OFF you can load settings from each bank Input bank input 20ms or more Bank A input and bank B input combinations are shown below Bank No Bank A Bank B Bank 1 ON OFF Bank 2 OFF ON Bank 3 ON ON Reference For the procedure for setting external input to bank A input or bank B input refer to 5 3 3 Exter nal Input ...

Page 68: ...usly long press the ENTER key and EXIT key for 3 seconds The number of lit increments in the circle meter increases Simultaneously long press for 3 seconds 2 LOCK appears in the digital display SUB green and ON appears in the digital display MAIN white You then return automatically to the base screen Reference When any key is pressed LOCK appears in the digital display SUB green and ACT ap pears i...

Page 69: ...SUNX Co Ltd 2019 4 25 Key lock release 1 Simultaneously hold down the ENTER key and EXIT key The digital display SUB green and the digital display MAIN white change as shown below When OFF appears in the digital display MAIN white release the keys ...

Page 70: ...can easily check the sensor status normal notification cau tion or fault The sensor itself judges even the causes of cautions and errors making cause investigation easier PC display units indicators and other devices are used to notify workers of sensor statuses Sensor Communication unit Control device PC Display unit Indicator Status information from HG S series sensors is transmitted to PLC or P...

Page 71: ...d unit count check error Status check E160 For master units only NPN PNP output types mixture error Status check E100 For master units only Calculated unlit count error Status check E110 For master units only Copying was executed but it failed be cause the slave unit was abnormal Status check E170 For master units only The thrust on the sensor head stroke is above the specified range Status check ...

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Page 73: ... 7 Preset Data Selection 5 19 5 2 8 Preset Save 5 20 5 2 9 Measurement Direction 5 21 5 2 10 Lever Ratio 5 23 5 2 11 Response Time 5 24 5 2 12 Output Operation 5 26 5 3 Advanced Settings 5 27 5 3 1 Hold Setting 5 28 5 3 2 Input All Master Unit Only 5 53 5 3 3 External Input 5 55 5 3 4 External Output 5 57 5 3 5 Number of Digits Displayed 5 60 5 3 6 Analog Scaling 5 61 5 3 7 Scaling Upper Limit Val...

Page 74: ... 5 85 5 5 1 Copy select individual Master Unit Only 5 87 5 5 2 Copy Select All Master Unit Only 5 89 5 5 3 Copy Execution Master Unit Only 5 90 5 5 4 Copy Lock Slave Units Only 5 91 5 6 Bank Settings 5 92 5 6 1 Bank Save Setting 5 92 5 7 Calibration Settings 5 94 5 7 1 Calibration Selection 5 94 5 8 Initialization 5 98 5 9 Maintenance 5 100 ...

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Page 76: ...ettings Master unit only Copy settings Bank settings HIGH set value LOW set value Hysteresis Hold setting Bank settings Teaching type External input Calculation mode Copy select all Master unit only Copy select individual Master unit only Tolerance External output Calculation application selection Input all Master unit only Preset value Number of digits displayed ...

Page 77: ... Calibration selection Copy execution Master unit only Copy lock Slave units only Analog scaling Eco mode Alarm setting Output operation Response time Lever ratio Preset save Total stroke operation log Maximum peak value Scaling lower limit value Preset data selection Measurement direction Scaling upper limit value Maximumpeakvalue operationlogs ...

Page 78: ...put Opera tion 5 3 4 External Out put Refer to Head data Controller data Sampling Alarm processing Measurement direction Response time Lever ratio Calibration Preset Sensor head measured value HEAD V Normal measured value NORM V Judgment value JUDGE V Data flow of slave unit 1 OUT output Head data Controller data Sampling Alarm processing Measurement direction Response time Lever ratio Calibration...

Page 79: ... 17 Preset value PR VAL When performing preset you can shift add or subtract to any preset value 199 9999 to 199 9999 mm Default value 0 0000 5 18 Preset data selection PR OBJ When using a preset you can select the data NORM V or JUDGE V NORM V normal measured value JUDGE V judgment value Default value NORM V 5 19 Preset save PR SAVE You can write preset information to EEPROM by setting pre set sa...

Page 80: ...e ALL IN on the master unit to input trigger input preset input and other signals into all connected slave units ONE single ALL all Default value ONE 5 53 External input EXT IN You can select from four combinations for the signals that are input into input 1 input 2 input 3 of external input P R T preset reset trigger BANK P bank A B preset BANK R bank A B reset BANK T bank A B trigger Default val...

Page 81: ...AND standard differ ence TORSIN torsion CURVEA curvature THICK thickness Default value MAX 5 78 Copy settings COPY Copy select individual CPY SEL Master unit only You can select individual items to be copied 5 87 Copy select all CHK ALL Master unit only You can select all items for copying YES NO Default value YES 5 89 Copy execution CPY EXE Master unit only You can execute copying of individually...

Page 82: ...asic Settings Structure of basic settings menu Long press for 2 seconds HIGH set value LOW set value Hysteresis Preset value Preset data selection Preset save Measurement direction Lever ratio Response time Output operation Tolerance Teaching CALC Only appears on master unit ...

Page 83: ...set a HIGH set value that is higher than the LOW set value You can have the HIGH set value always appear in the digital display SUB green For details refer to 4 2 1 Display Switching Mode You can set the HIGH set value and LOW set value by teaching For details refer to 4 2 3 Teaching Mode Setting method Long press for 2 seconds Move through digits Change value Finalize CALC Only appears on master ...

Page 84: ...t a LOW set value that is lower than the HIGH set value You can have the LOW set value always appear in the digital display SUB green For details refer to 4 2 1 Display Switching Mode You can set the HIGH set value and LOW set value by teaching For details refer to 4 2 3 Teaching Mode Setting method Long press for 2 seconds Move through digits Change value Finalize CALC Only appears on master unit...

Page 85: ...dgment value JUDGE V near the HIGH set value or LOW set value will cause the judgment output to become unstable HIGH set value LOW set value HIGH GO LOW Judgment value Not stable Fluctuates near HIGH set value or LOW set value When a hysteresis is set By setting a hysteresis the judgment output will remain stable even if the judgment value JUDGE V fluctuates near the HIGH set value or LOW set valu...

Page 86: ...utput Hysteresis Hysteresis HIGH set value LOW set value HIGH GO LOW Judgment value Even when a hysteresis is set always set a HIGH set value that is higher than the LOW set value If the LOW set value is higher than the HIGH set value a GO judgment will not be output Judgment value HIGH set value LOW set value HIGH GO LOW Hysteresis Hysteresis Setting method Long press for 2 seconds Move through d...

Page 87: ...Tolerance When the tolerance is set to 1 0000 Default state 2 point teaching You can use two workpieces to automatically set upper and lower limit values Use this method when you want to judge workpieces within an upper limit and lower limit range HIGH set value LOW set value 3 point teaching You can use a good workpiece a HIGH side defective workpiece and a LOW side defective workpiece to automat...

Page 88: ...es SUNX Co Ltd 2019 5 16 Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit Setting item Set values Default value Teaching type TEACH 1 point teaching TCH 1 2 point teaching TCH 2 3 point teaching TCH 3 TCH 1 ...

Page 89: ...dgment value minus a tolerance as the LOW set value HIGH set value LOW set value Midpoint of allowed value When tolerance 1 000 1 000 Master workpiece 1 000 Reference The tolerance setting is only valid when 1 point teaching is ON For the 1 point teaching method refer to 4 2 3 Teaching Mode Setting method Long press for 2 seconds Move through digits Finalize Change value CALC Only appears on maste...

Page 90: ...n the preset value is set to 6 0000 Current value Preset Reference If preset is turned ON when the preset value is 0 zero point adjustment will take place A preset value setting change will be applied even if the preset has been executed For details refer to 4 2 2 Presets Setting method Long press for 2 seconds Move through digits Change value Finalize CALC Only appears on master unit Setting item...

Page 91: ... Reference When a calculation function is used standard difference on the master unit or a mode other than standard difference on the slave unit the setting cannot be changed If a calculation function standard difference on the master unit or a mode other than stan dard difference on the slave unit is set after preset data selection is set to Judgment value JUDGE V the preset data will be the norm...

Page 92: ...EEPROM about 1 million times If you do not need to save the preset value set preset save to OFF If you set preset values by key operation the preset values are saved in internal memory and retained even after the power is turned OFF To set preset values by external input set external input to preset input For preset input by external input refer to 5 3 3 External Input u Setting method Long press ...

Page 93: ...ction Normal display Plus direction The display value increases as the spindle press in amount amount of movement increases Display 10 0000 mm Reverse display Minus direction The display value decreases as the spindle press in amount amount of movement increases Display 10 0000 mm Spindle movement amount 10 0000 Normal display Display value Pressing pressure Display value Reverse display Spindle m...

Page 94: ...o Ltd 2019 5 22 Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit Setting item Set values Default value Measurement direction DIRECT Normal display plus direction NORMAL Reverse display minus direction REVERS NORMAL ...

Page 95: ...s 10 Measured value x10 Display value Setting method Long press for 2 seconds Move through digits Change value Finalize CALC Only appears on master unit Setting item Setting range Default value Lever ratio LEVER 0 1 to 100 0 times 1 0 Reference If the lever ratio is set to a value outside the range will appear in the digital display MAIN white You will then return to the lever ratio setting screen...

Page 96: ...96 96 4 500 480 480 16 1 000 960 960 32 When the Average count is set to 8 times Sampling cycle 1ms Average measurement time 8ms Average over 8 times from 1st time and judge Average over 8 times from 2nd time and judge Average over 8 times from 3rd time and judge Internal processing time Internal processing time 1ms Reference To respond to instantaneous changes set a shorter response time To disre...

Page 97: ...ial Devices SUNX Co Ltd 2019 5 25 Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit Setting item Set values Default value Response time SPEED 3ms 3 5ms 5 10ms 10 100ms 100 500ms 500 1 000ms 1000 100 ...

Page 98: ... is output Normal Closed N C When the judgment is output OFF is output Example of output operation setting GO output HIGH set value LOW set value Judgment value Output operation ON during GO output OFF during GO output Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit 33 Setting item Set values Default value Output operation N O N C Normal Open N O Normal Clo...

Page 99: ...tings Structure of advanced settings menu Long press for 2 seconds Hold setting Input all Master unit only External input External output Analog scaling Scaling upper limit value Scaling lower limit value Eco mode Alarm setting Number of digits displayed CALC Only appears on master unit ...

Page 100: ...GE V Valid Peak to peak hold 2 P P 2 Perform hold output of one half of differ ence between maximum value and mini mum value as judgment value JUDGE V Valid NG hold NG H Hold LOW judgment and HIGH judgment output Valid NG Hold Self sample hold SLF S H Delay timer Perform automatic hold output of judgment value JUDGE V by self trig ger after delay elapses Invalid Use self trigger Self Sample Hold D...

Page 101: ... Trigger mode Hold Hold while external trigger input is ON Timing chart HIGH set value Normal measured value NORM V ON ON TRIG indicator HOLD indicator LOW set value OFF OFF Judgment value JUDGE V Outputs OUT1 OUT2 OUT3 according to output setting 1 The judgment value JUDGE V is held while the external trigger input is ON 2 If the reset input turns ON while the external trigger input is ON the ind...

Page 102: ...ger input turns ON 2 When the external trigger input turns ON rising edge the judgment value JUDGE V is held 3 If the reset input turns ON the indeterminate state is held 4 Judgment output outputs the judgment result based on the output setting When the calculation function is used the calculation value is CALC Setting item Setting item Set values Default value Measurement mode MEAS Sample hold S ...

Page 103: ...FUNCTION SETTINGS Panasonic Industrial Devices SUNX Co Ltd 2019 5 31 Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit ALL IN Only appears on master unit ...

Page 104: ...ed whenever necessary Timing chart Indeterminate state is held HIGH set value Normal measured value NORM V ON ON TRIG indicator HOLD indicator LOW set value OFF OFF Judgment value JUDGE V Outputs OUT1 OUT2 OUT3 according to output setting 1 The judgment value JUDGE V is held while the external trigger input is ON 2 If the reset input turns ON while the external trigger input is OFF an indeterminat...

Page 105: ...r POWER ON 1 The judgment value JUDGE V is held while the external trigger input is ON 2 The minimum normal measured value NORM V is updated and bottom hold is performed with this value 3 If the reset input turns ON while the external trigger input is OFF an indeterminate state oc curs during the response time All outputs remain OFF during an indeterminate state 4 After the response time elapses t...

Page 106: ...o peak setting peak value to bottom value the judgment value JUDGE V is gradually updated from 0 2 The judgment value JUDGE V is held while the external trigger input is ON 3 If the reset input turns ON while the external trigger input is OFF an indeterminate state oc curs during the response time All outputs remain OFF during an indeterminate state 4 After the response time elapses the indetermin...

Page 107: ...tting peak value to bottom value the judgment value JUDGE V is gradually updated from 0 2 The judgment value JUDGE V is held while the external trigger input is ON 3 If the reset input turns ON while the external trigger input is OFF an indeterminate state oc curs during the response time All outputs remain OFF during an indeterminate state 4 After the response time elapses the indeterminate state...

Page 108: ... interval Sampling interval Sampling interval Sampling interval HIGH set value Normal measured value NORM V ON ON TRIG indicator HOLD indicator LOW set value OFF OFF Judgment value JUDGE V Outputs OUT1 OUT2 OUT3 according to output setting 1 When the power is turned ON the indeterminate state is held until the external trigger input turns ON 2 When the external trigger input turns ON rising edge t...

Page 109: ...tting Indeterminate until TRIG input turns ON when power is turned ON Minimum value bottom value during sampling interval Sampling interval Sampling interval Sampling interval Sampling interval Normal measured value NORM V 1 When the power is turned ON the indeterminate state is held until the external trigger input turns ON 2 When the external trigger input turns ON rising edge the minimum normal...

Page 110: ... power is turned ON Sampling interval Sampling interval Sampling interval Sampling interval HIGH set value ON ON TRIG indicator HOLD indicator LOW set value OFF OFF B1 P1 P2 B2 P3 B3 P4 B4 Normal measured value NORM V 1 When the power is turned ON the indeterminate state is held until the external trigger input turns ON 2 When the external trigger input turns ON rising edge the difference between ...

Page 111: ...3 according to output setting Indeterminate until TRIG input turns ON when power is turned ON Sampling interval Sampling interval Sampling interval Sampling interval Normal measured value NORM V B1 P1 P2 B2 P3 B3 P4 B4 1 When the power is turned ON the indeterminate state is held until the external trigger input turns ON 2 When the external trigger input turns ON rising edge half the difference be...

Page 112: ...d B H Peak to peak hold P P Peak to peak hold 2 P P 2 NG hold NG H Self sample hold SLF S H Self peak hold SLF P H Self bottom hold SLF B H S H Setting item Set values Default value Trigger mode TRG Hold HOLD One shot 1SHOT HOLD Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit ALL IN Only appears on master unit Status mark HOLD white light up ...

Page 113: ...trigger is OFF but the judgment value JUDGE V is not held The judgment output hold state is released by reset input While the external trigger is ON the judgment value JUDGE V and judgment output are held 2 Reset input causes the judgment value JUDGE V to become indeterminate until the aver age count is reached 3 If the reset input turns ON while the external trigger is ON the indeterminate state ...

Page 114: ...S Sample hold S H Peak hold P H Bottom hold B H Peak to peak hold P P Peak to peak hold 2 P P 2 NG hold NG H Self sample hold SLF S H Self peak hold SLF P H Self bottom hold SLF B H S H Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit ALL IN Only appears on master unit Status mark HOLD white light up ...

Page 115: ... Alarm output Outputs OUT1 OUT2 OUT3 according to output setting 1 The previous value is held until the delay time elapses When the power is turned ON the indeterminate state is held 2 After the delay time elapses the normal measured value NORM V is held as the judgment value JUDGE V until the next self trigger action 3 During the delay time the judgment value JUDGE V is held while all judgment ou...

Page 116: ...em Set values setting range Default value Self trigger level SLF LV 199 9999 to 199 9999 mm 0 5000 Self trigger edge direction SLF EDG You can set the edge direction for the self trigger Setting item Set values setting range Default value Self trigger edge direction SLF EDG Rise UP Fall DOWN UP Self trigger delay SLF DLY You can set whether the normal measured value NORM V is held after it stabili...

Page 117: ...019 5 45 Setting method Long press for 2 seconds Select Finalize Move through digits Change value Finalize Move through digits Change value Select CALC Only appears on master unit ALL IN Only appears on master unit Status mark TRIG white and HOLD white light up ...

Page 118: ...set value OFF OFF Judgment value JUDGE V Response time Response time Alarm output Outputs OUT1 OUT2 OUT3 according to output setting 1 After the measurement value drops below the static width fluctuation stabilizes the previ ous value is held until the response time elapses When the power is turned ON the indeterminate state is held 2 After holding starts the normal measured value NORM V is held a...

Page 119: ...ment value Setting item Set values setting range Default value Self trigger level SLF LV 199 9999 to 199 9999 mm 0 5000 Self trigger edge direction SLF EDG You can set the edge direction for triggering of the self trigger Setting item Set values setting range Default value Self trigger edge direction SLF EDG Rise UP Fall DOWN UP Self trigger delay SLF DLY You can set whether the normal measured va...

Page 120: ...019 5 48 Setting method Long press for 2 seconds Select Finalize Move through digits Change value Finalize Move through digits Change value Select CALC Only appears on master unit ALL IN Only appears on master unit Status mark TRIG white and HOLD white light up ...

Page 121: ...SET NORM V is indeterminate during response time Sampling interval Sampling interval Sampling interval Self trigger start Self trigger start Self trigger end Indeterminate when power is turned ON Self trigger level Hold interval HIGH set value Normal measured value NORM V ON ON TRIG indicator HOLD indicator LOW set value OFF OFF Judgment value JUDGE V Outputs OUT1 OUT2 OUT3 according to output set...

Page 122: ...rt Self trigger end Self trigger start Self trigger end External reset Due to RESET NORM V is indeterminate during response time Sampling interval Sampling interval Sampling interval Indeterminate when power is turned ON Self trigger level Hold interval Hold interval Hold interval HIGH set value Normal measured value NORM V ON ON TRIG indicator HOLD indicator LOW set value OFF OFF Judgment value J...

Page 123: ...eak value is updated whenever necessary during the sam pling interval When 1SHOT is selected the peak value is held during the sampling interval as well Setting item Set values setting range Default value Trigger mode TRG Hold HOLD One shot 1SHOT HOLD Self trigger level SLF LV You can set the level that starts stabilization diagnosis of the normal measured value NORM V Setting item Set values sett...

Page 124: ...S Panasonic Industrial Devices SUNX Co Ltd 2019 5 52 Setting method Long press for 2 seconds Select Move through digits Change value Finalize CALC Only appears on master unit ALL IN Only appears on master unit Finalize ...

Page 125: ...ternal input individually External signals are input into each slave unit according to the external input setting All ALL When a signal is input into the master unit the same signal is input into all connected slave units The same signals are input into the slave units as the master unit regardless of the external input setting ONE single ALL all Master unit Slave unit Slave unit Slave unit Slave ...

Page 126: ...rial Devices SUNX Co Ltd 2019 5 54 Setting method ALL IN Only appears on master unit CALC Only appears on master unit Long press for 2 seconds Select Finalize Setting item Set values Default value Input all ALL IN Single ONE All ALL ONE ...

Page 127: ...Bank B Trigger BANK T Bank A Bank B Trigger Minimum input time The minimum input time depends on the input type Preset input ON OFF Preset input Minimum 20ms Preset Preset release Minimum 20ms Minimum 1 5 sec Reset input ON OFF Reset input Minimum 20ms Minimum 20ms Trigger input Trigger input ON OFF Minimum 2ms Minimum 2ms Bank A B input ON OFF ON OFF Bank A Bank Bank B Minimum 20ms 20ms 1 Bank 1 ...

Page 128: ...Long press for 2 seconds Select Finalize ALL IN Only appears on master unit CALC Only appears on master unit Setting item Set values Default value External input EXT IN Preset Reset Trigger P R T Bank A Bank B Preset BANK P Bank A Bank B Reset BANK R Bank A Bank B Trigger BANK T P R T ...

Page 129: ... and a LOW judg ment value Logic 2 LOGIC2 is output from the master unit as a judgment value JUDGE V that indicates the output logic calculation result when slave units are connected External output Output operation Judgment value LOW set value HIGH set value Display OUT1 OUT2 OUT3 3 value HIGH GO LOW Output state Output state Output state 2 value Outside upper lower limit GO Alarm Output state Ou...

Page 130: ... GO Turns OFF Lights up Turns OFF Alarm TurTurns OFFFF Turns OFF Lights up Turns OFF Note Logic Judgment 1 Lights up Turns OFF Turns OFF Judgment 2 Turns OFF Lights up Turns OFF Alarm Turns OFF Turns OFF Lights up Turns OFF Note Logic 2 ALL GO Connected controllers Lights up Turns OFF Turns OFF GO Master unit Turns OFF Lights up Turns OFF Alarm One of connected controllers Turns OFF Turns OFF Ligh...

Page 131: ...d 2019 5 59 Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit ALL IN Only appears on master unit Setting item Set values Default value External output EXT OUT 3 value 3 VAL 2 value 2 VAL Logic LOGIC Logic 2 LOGIC2 3 VAL ...

Page 132: ...r of digits displayed setting Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit ALL IN Only appears on master unit Setting item Set values Default value Number of digits displayed DIGIT 4 digits 0 0001 3 digits 0 001 2 digits 0 01 1 digit 0 1 0 0001 Reference Changes to the number of digits displayed setting apply only to the display of normal measured values...

Page 133: ...imum stroke of the sensor head Free FREE You can set the upper limit value and lower limit value of analog output To set the upper limit value and lower limit value refer to 5 3 7 Scaling Upper Limit Value Scaling Lower Limit Value When default DEFALT is set The upper limit value varies by sensor head The lower limit value is 0 0000 regardless of the sensor head 20mA 4mA Judgment value JUDGE V Ana...

Page 134: ...vices SUNX Co Ltd 2019 5 62 Setting method ALL IN Only appears on master unit CALC Only appears on master unit Long press for 2 seconds Select Finalize Setting item Set values Default value Analog scaling ANALOG Default DEFALT Free FREE DEFALT ...

Page 135: ...t value scaling upper limit value 20mA 4mA Judgment value JUDGE V Analog current output Lower limit value 0 5mm Upper limit value 5mm When scaling lower limit value scaling upper limit value 20mA 4mA Upper limit value 0 5mm Lower limit value 5mm Analog current output Judgment value JUDGE V When scaling lower limit value scaling upper limit value 20mA 4mA Lower limit value Upper limit value 5mm Out...

Page 136: ...ethod Scaling upper limit value setting Long press for 2 seconds Move through digits Finalize Change value CALC Only appears on master unit ALL IN Only appears on master unit Setting item Setting range Default value Scaling upper limit value ANA HI 199 9999 to 199 9999 mm 10 0000 ...

Page 137: ...caling lower limit value setting Long press for 2 seconds Move through digits Finalize Change value CALC Only appears on master unit ALL IN Only appears on master unit Setting item Setting range Default value Scaling lower limit value ANA LO 199 9999 to 199 9999 mm 0 0000 ...

Page 138: ...ds after the last key op eration is performed When OFF the backlight is turned ON by pressing any key Reference If an error occurs when the backlight is OFF the backlight turns ON The backlight does not turn OFF while an error is displayed Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit ALL IN Only appears on master unit Setting item Set values Default valu...

Page 139: ... can set the delay until an alarm is output when an error is detected Pressure check You can turn pressure check ON OFF When set to ON an alarm occurs when the pressure set value is exceeded Pressure check set value Set the pressure check threshold value Catch check You can turn catch check ON OFF The information checked varies depending on whether the type is regular or air driven Number of conne...

Page 140: ...o help pprevent sensor head damage When the sensor head value exceeds the pressure check set check value an alarm is output after sampling cycle 1ms alarm delay count time By adjusting the alarm delay count you can prevent alarm output due to instantaneous pres sure changes Pressure check threshold value HEAD V Alarm not output because recovered within alarm delay count Alarm delay count Outputs H...

Page 141: ...d 2019 5 69 Setting method Alarm delay count Long press for 2 seconds Move through digits Change value Finalize CALC Only appears on master unit ALL IN Only appears on master unit Setting item Setting range Default value Alarm delay count DELAY 1 to 1000 1000 ...

Page 142: ...r unit Select Finalize Long press for 2 seconds Setting item Set values Default value Pressure check PRS CHK Check ON ON Check OFF OFF Regular type ON Air driven type OFF Reference When the controller is started by turning on the power or the sensor head is reconnected the pressure check default value is reset ...

Page 143: ...m type 50 0000 Air driven type 10 0000 Reference If the setting is changed from the default value when the connected sensor head type is changed the original set value will be held If the setting is not changed from the default value when the connected sensor head type is changed the default value will be reset according to the sensor head type On an HG SC series controller manufactured in January...

Page 144: ...N the function checks whether or not the spindle extends out fully whether the normal measured value NORM V is lower than the set LOW set value If the measured value never drops below the LOW set value while the trigger input is ON an alarm occurs You can change the settings so that an alarm does not occur Normal Fully extended Abnormal Not fully extended Judgment value JUDGE V Normal measured val...

Page 145: ... not exceed the HIGH set value even once while the trigger input is ON an alarm occurs You can change the settings so that an alarm does not occur Normal Fully retracted Abnormal Not fully retracted Judgment value JUDGE V Normal measured value NORM V Judgment value JUDGE V HIGH set value LOW set value Catch alarm Reference This function can only be used when the measurement mode is set to a mode t...

Page 146: ...ult value Catch check CAT CHK Check OFF OFF Check ON ON OFF Reference If the sensor head is reconnected with the value set to ON the ON state will be maintained regardless of the sensor head type regular or air driven If different sensor head types are reconnected the contents of catch check whether to check spindle elongation or contraction will be changed according to the sensor head ...

Page 147: ... time the check function was turned ON If you need to change the number of connected controllers turn OFF the number of connected controllers check function change the number of controllers and then turn the check function back ON Setting method Number of connected controllers check Long press for 2 seconds Select Finalize CALC Only appears on master unit Setting item Set values Default value Numb...

Page 148: ...rocessing based on the measured values of each of the connect ed controllers and display the judgment result on the master unit s display or output the judg ment result from the master unit Reference A slave unit must be connected to the master unit when configuring the calculation settings If a slave unit is not connected Calculation Mode and Calculation Application Selection will not appear The ...

Page 149: ...idually without per forming calculation Calculate CALC You can perform calculation on the measured values of the master unit and each of the connected slave units using the selected application and display the judg ment result on the master unit s display or output the judgment result from the master unit Setting method Long press for 2 seconds Select Finalize Setting item Set values Default value...

Page 150: ...ce STAND This calculation is performed on the measured value of a connected slave unit and the master unit The measured value of the master unit is subtracted from the measured value of the slave unit The result is output from the slave unit Calculated value Slave unit n Master unit 1 unit or more Torsion TORSIN Measures four locations and calculates the amount of torsion The result is the calcula...

Page 151: ...it and slave units Measured value of slave unit 2 is maximum value and becomes calculated value of master unit Maximum value Master unit Slave unit 2 Slave unit 1 None of the connected slave units output the judgment result Always OFF All sensor head indicators show the judgment result of the master unit The response time for judgment output is the response time setting on the master unit and slav...

Page 152: ...put is the response time setting on the master unit and slave units plus 3ms Flatness This application extracts the largest measured value and smallest measured value of the mas ter unit and slave units and calculates the difference maximum value minimum value Maximum value Master unit Slave unit 2 Slave unit 1 Minimum value Maximum value Measured value of slave unit 2 Minimum value Measured value...

Page 153: ...sponse time for judgment output is the response time setting on the master unit and slave units plus 3ms Standard Difference This application calculates the difference between the measured value of each slave unit and the master unit With this application each slave unit outputs the judgment result Master unit Slave unit 2 Slave unit 1 Measured value of slave unit 2 Measured value of master unit i...

Page 154: ... 1 The three slave units closest to the master unit do not output a judgment result Always OFF If four or more slave units are connected the 4th and subsequent slave units perform nor mal judgment without calculation The sensor head indicators of the three slave units closest to the master unit show the judgment result of the master unit The response time for judgment output from the master unit i...

Page 155: ... units closest to the master unit do not output a judgment result Always OFF If three or more slave units are connected the 3rd and subsequent slave units perform normal judgment without calculation The sensor head indicators of the two slave units closest to the master unit show the judg ment result of the master unit The response time for judgment output from the master unit is the response time...

Page 156: ...e master unit does not output a judgment result Always OFF If two or more slave units are connected the 2nd and subsequent slave units perform normal judgment without calculation The sensor head indicator of the slave unit closest to the master unit shows the judgment result of the master unit The response time for judgment output from the master unit is the response time setting on the master uni...

Page 157: ...rial Devices SUNX Co Ltd 2019 5 85 5 5 Copy Settings Structure of copy settings menu Copy select indivisual Copy select all Copy execution Copy lock Long press for 2 seconds On master unit On slave unit CALC Only appears on master unit ...

Page 158: ...om the master unit to the slave units You can also copy all settings at once When CPY EXE is set to YES on the master unit copying is executed when you press the ENTER key The slave units have a function that prevents copying from the master unit Master unit Slave unit 1 Slave unit 2 Slave unit 3 Slave unit 4 Copy Lock ON Reference Only current settings can be copied Settings stored in a bank are ...

Page 159: ...t direction DIRECT Lever ratio LEVER Response time SPEED Output operation OUTPUT Advanced settings ADVANC Hold setting HOLD External input EXT IN External output EXT OUT Number of digits displayed DIGIT Eco mode ECO Alarm setting ALARM Indication of settings to be copied Settings selected for copying are indicated by a checkmark in the basic settings BASIC screen and advanced settings ADVANC scree...

Page 160: ...is HYSTER YES NO Teaching type TEACH YES NO Tolerance TOL YES NO Preset value PR VAL YES NO Preset data selection PR OBJ YES NO Preset save PR SAVE YES NO Measurement direction DIRECT YES NO Lever ratio LEVER YES NO Response time SPEED YES NO Output operation OUTPUT YES NO Hold setting HOLD YES NO External input EXT IN YES NO External output EXT OUT YES NO Number of digits displayed DIGIT YES NO E...

Page 161: ... for copying Reference Even if NO do not execute is selected in copy select individual an item selected for copying will not be excluded from copying Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit Setting item Set values Default value Copy select all CHK ALL Copy all YES Do not copy all NO YES ...

Page 162: ...r unit to the slave units Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit Setting item Set values Default value Copy execution CPY EXE Execute YES Do not execute NO YES Reference When copying is executed NOW appears in the digital display SUB green and COPY ap pears in the digital display MAIN white Slave unit Slave unit Master unit Copying Done Finalize ...

Page 163: ...om the master unit Setting method Long press for 2 seconds Select Finalize Setting item Set values Default value Copy lock LOCK Copy Lock OFF OFF Copy Lock ON ON OFF Reference When copy lock is set on a slave unit COPY appears in the digital display SUB green during copying and LOCK appears in the digital display MAIN white Slave unit Copy Lock OFF Slave unit Copy Lock ON Master unit Copying Done ...

Page 164: ... bank save setting Save Only by key operation Load By key operation or external input Bank 1 Bank 2 Bank 3 Bank save Function HIGH set value LOW set value THRS Select the HIGH set value and LOW set value HIGH set value LOW set value preset value THRS PR Select the HIGH set value LOW set value and preset value All ALL Select all settings Reference Settings loaded from a bank are saved even if the p...

Page 165: ... 2019 5 93 Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit Setting item Set values Default value Bank save setting BNK DAT HIGH set value LOW set value THRS HIGH set value LOW set value preset value THRS PR All ALL THRS ...

Page 166: ...on CAL SEL Default DEFAUL Set to the factory default state User settings USER Execute calibration using the preset values be low and correct the zero point and span Acquired value 1 CL SET1 Move the spindle to the zero point for calibration and acquire the measured value Acquired value 2 CL SET2 Move the spindle to the target point for span ad justment and acquire the measured value Adjustment val...

Page 167: ...f the target value and detected value do not match The adjustment factor that resulted from span adjustment was over twice the factory de fault span The measured value is indeterminate appears The measured value is outside the measurement range OVER or OVER appears Setting method Long press for 2 seconds Select Finalize CALC Only appears on master unit Setting item Set values Default value Calibra...

Page 168: ...position and press the ENTER key Finalize 2 Move the spindle to the target point position and press the ENTER key Target point 3 Enter the target value by using the LEFT RIGHT key to move through digits and the UP DOWN key to change values Setting item Set values Default value User settings USER Adjustment value 2 AJ VAL2 199 9999 to 199 9999 mm 10 0000 ...

Page 169: ...Ltd 2019 5 97 4 Press the ENTER key When the zero point measured value and target point measured value have been correctly acquired GOOD appears and calibration is executed 5 After one second elapses the display will automatically return to the base screen ...

Page 170: ...l controller settings to the factory default state For the default value of each setting refer to 5 1 3 Setting Items and Default Values Reference Executing initialization does not initialize settings stored in a bank If initialization is executed the pressure check set value will be reset to the default value of the sensor head that is connected The calibration setting and key lock setting are no...

Page 171: ...asonic Industrial Devices SUNX Co Ltd 2019 5 99 Setting method Long press for 2 seconds Auto Auto CALC Only appears on master unit Setting item Set values Default value Initialization RESET Execute YES Do not execute NO YES ...

Page 172: ...lay the sensor head operation log and other information Maintenance Function Total stroke operation log SUM REC Shows the cumulative distance the spindle has moved Display units are 1m Maximum peak value MAX VAL Shows the maximum value during operation Maximum peak value operation log MAX REC Shows the cumulative operation distance when the maximum peak value occurred Display units are 1m Over str...

Page 173: ...101 Setting method Long press for 2 seconds Select CALC Only appears on master unit Setting item Set values Default value Maintenance MAINTE Total stroke operation log SUM REC Maximum peak value MAX VAL Maximum peak value operation log MAX REC Over stroke log OVR NUM ...

Page 174: ... Panasonic Industrial Devices SUNX Co Ltd 2019 5 102 MEMO ...

Page 175: ...6 1 Chapter 6 SPECIFICATIONS 6 1 Specifications 6 2 6 2 Dimensions 6 7 ...

Page 176: ...ess PNP output type PNP open collector transistor Maximum source current 50mA Note 4 Applied voltage 30V DC or less between output and V Residual voltage 1 5V or less at 50mA source current Leakage current 0 1mA or less Short circuit protection Incorporated automatic reset type Judgment output NO NC switching method Alarm output Open when alarm occurs External output switching Output 1 Output 2 Ou...

Page 177: ...minals and case Withstand voltage 1 000V AC for one minute between all supply terminals and case Vibration resistance 10 to 150Hz with 0 75mm amplitude maximum acceleration 49m s2 in X Y and Z directions for two hours each Shock resistance 98m s2 approx 10G in X Y and Z directions 5 times each Material Case Polycarbonate Cover Polycarbonate Switches Polyacetal Cable 0 2mm2 2 conductor brown and bl...

Page 178: ...ess 3 0μm or less 3 5μm or less Narrow range 1 0μm or less any 60μm 0 5μm or less any 60μm 2 0μm or less any 60μm Operation indicator 2 color orange green LED Hot swap function Incorporated Protective structure IP67 IEC Note 4 IP67 IEC Note 4 IP67 IEC Note 4 Ambient tempera ture 10 to 55 C No dew condensation or icing allowed Storage 20 to 60 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH Insu...

Page 179: ... HG S1110R measurements were obtained with products in standard configuration without rubber bellows 3 Typical value near center of measurement 4 Excludes damage and deterioration to rubber bellows due to external causes 5 Typical value in a clean environment with no contact with dust or liquids such as water and oil 6 Connect to an HG SC series controller manufactured in February 2019 or later ...

Page 180: ...ion amount 35µm typical Grounding method Capacitor grounding Insulation resistance 100MΩ or more at 250VDC Hot swap function Incorporated Ambient temperature 10 to 55 C No dew condensation or icing allowed Storage 20 to 60 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH Vibration resistance 10 to 500Hz with 3mm maximum acceleration 196m s2 amplitude in X Y and Z directions for two hours each Sh...

Page 181: ...rce N Upward mount typical example Pushed spindle position mm Measuring force N Pushed spindle position mm Measuring force N When no seal cap is mounted Downward mount typical example 6 Protective structure is not applicable when the sealing portions have deteriorated or become damaged The protection level is zero when the seal cap is removed 7 Do not use or store this product in environments wher...

Page 182: ... 5 9 6 5 14 3 3 2 43 1 13 8 21 5 16 36 5 64 8 58 5 3 20 3 80 Compatible with 35mm width DIN rail R 30mm or more R 30mm or more HG SC111 HG SC111 P Slave unit high performance type HG SC112 HG SC112 P Slave unit standard type 15mm or more 20mm or more 5 6 21 1 19 9 5 9 6 5 14 3 3 2 43 1 13 8 21 5 16 36 5 64 8 58 5 3 20 3 80 Compatible with 35mm width DIN rail R 30mm or more R 30mm or more ...

Page 183: ...anasonic Industrial Devices SUNX Co Ltd 2019 6 9 HG SC113 Slave unit wire saving type 15mm or more 5 6 21 1 19 9 5 9 6 5 14 3 3 2 43 1 13 8 21 5 16 36 5 64 8 3 2 6 80 Compatible with 35mm width DIN rail R 30mm or more ...

Page 184: ...ype HG S1110 High performance standard 10mm type HG S1110R High performance low measuring force 10mm type R 30mm or more ø8 0 0 022 ø9 18 11 11 2 5 84 5 135 5 10 46 6 7 10 2 face width 27 5 76 3 3 8 23 5 2 5 23 74 3 3 8 4 R2 5 SR1 59 M8 P 0 5 When CN HS C is installed When CN HS C L is installed 15mm or more 15mm or more R 30mm or more Note The HG S R low measuring force type is not equipped with ...

Page 185: ...1032 General purpose standard 32mm type 27 5 76 3 3 8 When CN HS C is installed 15mm or more R 30mm or more When CN HS C L is installed ø9 23 5 5 23 76 8 3 8 15mm or more R 30mm or more ø12 0 0 027 27 17 5 17 5 8 5 78 5 133 5 5 6 5 3 10 25 14 2 face width 4 R2 5 SR1 59 M12 P 0 75 ...

Page 186: ...S1050 General purpose standard 50mm type 10 25 M12 P 0 75 ø12 0 0 027 8 5 3 109 5 173 5 5 27 17 5 SR1 59 8 5 15mm or more 27 5 R30mmor more 3 8 When CN HS C is installed 15mm or more φ9 76 8 23 5 23 5 R30mm or more 3 8 When CN HS C L is installed 17 5 4 R2 5 76 3 14 2 face width ...

Page 187: ...1110 AC High accuracy air driven type Air tube clamp 4 ø3 85 0 3 5 Seal cap 8 5 ø7 2 ø4 5 ø1 When air is supplied 46 No seal cap 18 11 4 R2 5 10 2 face width 7 M8 P 0 5 11 2 5 84 5 125 10 6 3 5 5 5 ø8 0 0 022 Ceramic ball 1 8 35 5 ø9 5 ø4 0 75 27 5 When CN HS C is installed When air tube is attached Air tube clamp ...

Page 188: ... Panasonic Industrial Devices SUNX Co Ltd 2019 6 14 MEMO ...

Page 189: ...2 7 1 2 Main Inspection Items 7 2 7 2 Replacing the Probe 7 3 7 3 Replacing the Rubber Bellows Regular Type Only 7 4 7 4 Replacing the Seal Cap Air Driven Type Only 7 6 7 4 1 How to Remove the Seal Cap 7 6 7 4 2 How to Mount the Seal Cap 7 6 7 5 Error Messages 7 7 7 6 Troubleshooting 7 8 ...

Page 190: ...th to wipe off any dirt that adheres to the controller 7 1 2 Main Inspection Items Inspect the controller regularly to maintain performance and enable optimum use The main in spection items are as follows Have any input output terminals become loose or come OFF Is the supplied power within the rated voltage range 24V DC 10 Is the ambient operating temperature within the specified range 10 to 50 C ...

Page 191: ...g the probe screw hold the cut face of the spindle with the provided sensor head fastening wrench to prevent the spindle from turning Hold the sensor head fastening wrench in place and turn only the probe Sensor head fastening wrench accessory Probe Turn 2 Attach the probe to the spindle The tightening torque should be 0 4N m or less Make sure that the probe does not come OFF When turning the prob...

Page 192: ...maintenance The rubber bellows can deteriorate quickly depending on usage environ ment If it deteriorates it generates cracks and other problems causing dust and water to enter and resulting in a malfunction 1 Turn the probe screw in the direction of the arrow and remove the probe from the spindle When turning the probe screw hold the cut face of the spindle with the provided sensor head fastening...

Page 193: ...FF When turning the probe screw hold the cut face of the spindle with the provided sensor head fastening wrench to prevent the spindle from turning Hold the sensor head fastening wrench in place and turn only the probe Turn 6 Make sure that the rubber bellows has not become deformed as shown below If the rubber bellows is deformed restore the normal shape by rotating the bellows or otherwise If th...

Page 194: ...p supplying air To prevent problems replace the seal cap before the internal O ring becomes worn 7 4 1 How to Remove the Seal Cap 1 Remove the probe 2 While pulling the seal cap expose the edge of the O ring 3 Loosen the seal cap by rotating it in the direction indicated by the arrow 4 After loosening the seal cap completely pull it out 5 Finally remove the O ring Seal cap O ring 7 4 2 How to Moun...

Page 195: ...en wire in the sensor head connection cable If there is a broken wire in the sen sor head connection cable replace the cable Replace the sensor head E210 The thrust on the sensor head stroke is above the specified range Check the sensor head mounting and measurement ob ject installation position and adjust so that the stroke is within the specified range E500 Unable to preset by external input Che...

Page 196: ...set the power supply voltage A connector is not firmly connected Firmly connect the connector The correct judgment value is not displayed Cause Solution The object to be measured is not within the measurement range Check the measurement range of the sensor head you are using Zero setting has not been performed When you use the HG S Series for the first time or after re placing the sensor head perf...

Page 197: ...Revision History 1st edition November 30 2015 2nd edition May 20 2016 3rd edition November 15 2016 4th edition January 31 2017 5th edition April 25 2019 6th edition December 1 2019 ...

Page 198: ... MEMO ...

Page 199: ...L SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND GENERAL TERMS AND CONDITIONS 4 OR ANY DAMAGES RESULTING FROM LOSS OF USE BUSINESS INTERRUPTION LOSS OF INFORMATION LOSS OR INACCURACY OF DATA LOSS OF PROFITS LOSS OF SAVINGS THE COST OF PROCUREMENT OF SUBSTITUTED GOODS SERVICES OR TECHNOLOGIES OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS 4 CAUTIONS FO...

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Panasonic HG-S Series, User Manual

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