background image

1

6

Area Ionizer 

ER-X

SERIES

PRECAUTIONS FOR PROPER USE

•  Never use this product as device for personnel protection.

•  In case of using devices for personnel protection, use 

products which meet laws or standards, such as OSHA, 

ANSI or IEC etc., for personnel protection applicable in 

each region or country.

•  This product produces high voltages.

•  Do not use this product in places where there may be a 

danger of flammable or combustible items being present.

•  To prevent electric shock and to conduct proper 

discharge, be sure to ground a frame ground (F.G.) 

terminal of a controller.

•  Do not place hands near the discharge needle. Doing so 

may cause electric shock.

•  Since the tip of the discharge needle is sharp, take 

sufficient care in handling the discharge needle, or 

injuries may result.

•  The high-voltage cable between the head and the high-

voltage unit must be fixed and the minimum bend radius 

is less than R30 mm 

R1.181 in

. In case of using at the 

bend radius R30 mm 

R1.181 in

 or less and using at 

moving part may cause fire and break down, etc. of the 

high-voltage cable.

•  Clean the discharge needle regularly (about once a 

week). Otherwise, optimum charge removal performance 

may not be achieved, and accidents or operating 

problems may occur.

• 

If this product is used in a confined space, ozone emitted 

from this product may be detrimental. Be sure to provide 

ventilation.

•  Do not direct ionized air toward the face. Ozone may 

cause irritation to places such as the nose and throat.

•  When the product has been used under very high or low 

temperatures, do not touch the product with a bare hand. 

Failure to observe this caution can result in burn or injury. 

Be sure to let the product cool sufficiently when touching 

the product for maintenance or other purposes.

• 

When using as a CSA and UL compliant product, use a CLASS 2 CSA/

UL certified power supply, or a CSA/UL certified power supply that 

has been evaluated as a Limited Power Source as specified in CAN/

CSA-C22.2 No.60950-1/UL60950-1.

• 

This product has been developed / produced for industrial use only.

•  Do not use this product for purposes other than electric charge removal.

•  Do not use this product in environments which are outside the 

specification range, otherwise operating problems or damage may occur. 

In addition, the operating life of the product may become significantly 

reduced.

•  This product is a precision device. Do not apply a shock to it by dropping, 

for example. Accidents or operating problems may occur.

•  Never disassemble, repair or modify this product. Accidents or operating 

problems may occur.

• 

Do not throw this product in fire. It may explode or toxic fumes may be 

generated.

•  Do not run the wires together with high-voltage lines or power lines or put 

them in the same raceway. This can cause malfunction due to induction.

•  Verify that the supply voltage variation is within the rating.

•  In case using switching regulator, be sure to connect F.G. terminal.

• 

When connecting / removing the head or performing wiring or inspection 

work, be sure to turn off the power first. Not doing so may result in 

accidents, electric shock or operating problems.

•  After connecting the cables, check that the connections are correct before 

turning on the power. If the cables are connected incorrectly, operating 

problems or accidents may occur.

•  Do not use a cable with any damage such as cracks or splitting. Risk of 

accidents and failure.

• 

Avoid use in a location with significant steam or dust, or in a location 

where the product may come in direct contact with water, oil, or welding 

spatter.

•  Do not touch the discharge needle with hard objects such as tools. If the 

discharge needle becomes broken, it will not provide sufficient charge 

removal performance, and moreover operating problems or accidents 

may occur. 

•  During installation, fasten the product securely. If it is not securely 

fastened or it is subjected to continuous vibration or shock, accidents or 

operating problems may result.

•  Power cable that are 0.15mm

2

 or more and 30 m 

98.425 ft

 or less in total 

length for wiring. Also, keep the wiring as short as possible in order to 

prevent noise.

•  When disposing of this product, treat it appropriately as industrial waste.

•  After starting discharge, it takes 30 minutes approx. for charge removal 

performance to stabilize. Therefore, wait 30 minutes before adjusting ion 

balance.

•  Use the correct combination of head, discharge needle unit and controller.

Identification of previous-type and new-type controllers and combination with the head

Combination

New-type controller (Note)

Previous-type controller (Note)

Produced from April 

2016 on

Produced from April 2014 

and before April 2016

Produced before March 2014

• Front nameplate

DSC

ER-XC02

CHECK

ERROR

HEAD

1

HEAD

2

+

+

0

0

Change 

of front 

nameplate 

design

• Front nameplate

DSC

ER-XC02

CHECK

ERROR

HEAD

1

HEAD

2

+

+

0

0

mark indicated

• Bottom nameplate

• Bottom nameplate

mark not indicated

• Bottom nameplate

mark not indicated

Head

Spot type

ER-X001

OK

OK

Cannot be used

Bar type

ER-X008

OK

OK

Cannot be used

ER-X016

OK

ER-X032
ER-X048
ER-X064

High and Low 

temperature 

resistant

ER-X008HC

OK

Cannot be used

Cannot be used

ER-X016HC

OK

ER-X032HC
ER-X048HC
ER-X064HC

Note:   The layout of the power supply connector pins differ between new-type controllers and previous-type controllers.  

For details refer to 

I/O CIRCUIT AND WIRING DIAGRAMS

 (p.1

5

).

• 

NRTL (National Recognized Testing Laboratories) certification means 

that the product was tested by the third-party private testing organization 

(TÜV SÜD America) authorized by the Occupational Safety and Health 

Administration (OSHA) and found to comply with the safety standards 

(ANSI/UL) established by American National Standards Institute and the 

standards (CAN/CSA) established by Canadian Standards Association.

Front 

nameplate

Bottom nameplate

Summary of Contents for ER-X Series

Page 1: ...2022 7 Pulse AC Method The contents of this catalog are as of October 2017 For the latest information please visit our company website Area Ionizer ER XSERIES...

Page 2: ...plying a compressed air source the ion volume increases providing an improved tact time for substrate ionization This makes the ER X suitable for applications such as electronic paper and thin film so...

Page 3: ...es the amount of ions being generated which changes according to environmental factors and compensate for this deviation in the controller thus maintaining a highly stable ion balance as an original o...

Page 4: ...simple needle replacement The removable discharge needle unit including a set of four needles substantially simplifies maintenance To remove the unit just slide it toward both ends as indicated by the...

Page 5: ...e ion generation timing for the two heads to synchronize or inverse Error output changeover switch Set the error output condition to generation of abnormal discharge or generation of abnormal discharg...

Page 6: ...h speed charge removal on a taping machine Prevention of part feeder clogging Charge removal of molded plastic components on a conveyor belt Removing dust during food product cup transport Airlesschar...

Page 7: ...nce 50 mm 1 969 in center of the product discharge frequency 50 Hz and air supply 60 min 0 3 MPa 2 Typical value in condition of discharge distance 100 mm 3 937 in ER X001 50 mm 1 969 in center of the...

Page 8: ...orming to CCC Length 2 m 6 562 ft CN ACKR C2 AC cable conforming to KTL Length 2 m 6 562 ft Discharge needle unit ER XANT For ER X016 X032 X048 X064 Note 2 Unit with replacement tungsten needles 1 pc...

Page 9: ...e generation 0 01 ppm or less Note 2 Maximum air pressure 0 1 MPa Applicable fluid Air dried clean air Note 5 Operating altitude 2 000 m 6561 68 ft or less Note 6 Ambient temperature Head 60 to 200 C...

Page 10: ...to 65 RH Storage 35 to 85 RH Voltage withstandability 1 000 V AC for one min between all supply terminals connected together and enclosure 500 V AC for on min between supply terminals and F G Insulati...

Page 11: ...0 200 7 874 400 15 748 600 23 622 800 31 496 1 000 39 370 Charge removal distance L mm in Charge removal time sec 2 4 6 8 10 L CPM Center Common to ER X001 X008 ER X001 Charge removal field airless 50...

Page 12: ...z 1 600 62 992 1 400 55 118 1 200 47 244 1 000 39 370 800 31 496 600 23 622 400 15 748 200 7 874 0 200 7 874 100 3 937 300 11 811 100 3 937 200 7 874 500 19 685 300 11 811 400 15 748 400 15 748 500 19...

Page 13: ...W CPM Center 600 23 622 300 11 811 400 15 748 200 7 874 500 19 685 100 3 937 0 Charge removal width W mm in Charge removal distance L mm in 400 15 748 200 7 874 200 7 874 400 15 748 800 31 496 600 23...

Page 14: ...1 sec 2 sec Charge removal field vertical direction 0 5 MPa 50 Hz 0 L W CPM Center 1 600 62 992 800 31 496 1 000 39 370 400 15 748 600 23 622 200 7 874 1 400 55 118 1 200 47 244 Charge removal width W...

Page 15: ...ification of previous type and new type controllers and for the combination with the head refer to p 16 COM White COM IN Violet COM OUT Orange Alarm output Black Error output Pink Discharge control in...

Page 16: ...rify that the supply voltage variation is within the rating In case using switching regulator be sure to connect F G terminal When connecting removing the head or performing wiring or inspection work...

Page 17: ...ltage units 3 When fastening the high voltage unit using M6 screws fasten before connecting the head connection cable 4 Use M6 screws for the installation of the high voltage unit of the ER X001 5 The...

Page 18: ...6 35 1 378 25 0 984 2 6 5 0 256 mounting holes 2 4 5 0 177 mounting holes 17 0 669 12 0 472 6 0 236 28 4 1 118 180 7 087 170 6 693 162 6 378 192 7 559 160 6 299 18 0 709 18 0 709 12 pin connector DIME...

Page 19: ...0 874 5 3 0 209 L Model No Length L ER XCC2 2 000 78 740 ER XCC5 5 000 196 850 Length L ER XAPS EX AC adapter Optional 22 2 0 874 19 6 0 772 Cable 1 8 m 5 910 ft F G wire 3 7 m 12 139 ft AC cable 1 8...

Page 20: ...e have obtained some intellectual properties such as patent rights with respect to such applications or that the described applications may not infringe any intellectual property rights such as patent...

Reviews: